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Summary of Contents for Wittenstein Alpha LP+
- Page 1 2022-D039182 /LPB Generation 3 Assembly Instructions 2022-D039182 Revision: 03...
- Page 2 E-mail: service-alpha@wittenstein.de © WITTENSTEIN alpha GmbH 2012 This documentation is copyright protected. WITTENSTEIN alpha GmbH reserves all the rights to photo-mechanical reproduction, copying, and the distribution by special processes (such as computers, file media, data networks), even in parts. Subject to technical and content changes without notice.
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Page 3: Table Of Contents
/LPB Contents Regarding this manual..................2 1.1 Information symbols .....................2 General safety instructions .................2 2.1 Identification plate ....................2 2.2 Intended use ......................2 2.3 Reasonably predictable misuse ................2 2.4 Guarantee and liability ..................2 2.5 General safety instructions ..................3 2.6 Storage ........................4 2.7 Checking the tightening torques ................4 2.8 Maintenance schedule ..................4 2.9 Malfunctions ......................4 Technical data sheets ..................5... -
Page 4: Regarding This Manual
Lubricant DMF: 05/12 Made in Germany Production date WITTENSTEIN alpha GmbH - Walter-Wittenstein-Str.1 - 97999 Igersheim Tbl-1: Identification plate (template) Intended use The gearhead serves to convert torques and speeds in industrial applications. The gearhead may not be operated in areas with explosion hazards. In food processing, the gearhead may be used only next to or under the foodstuff area. -
Page 5: General Safety Instructions
/LPB General safety instructions General safety instructions Suspended loads can fall and can cause serious injuries and even death. Only use hoisting equipment and transports with sufficient capacity. Do not stand under suspended loads. Objects flung out by rotating components can cause serious injury and death. -
Page 6: Storage
General safety instructions /LPB Solvents and lubricants can pollute soil and water. Use and dispose of cleaning solvents as well as lubricants appropriately. Storage Store the gearhead in horizontal position and dry surroundings at a temperature of 0 °C to +40 °C in the original packaging. -
Page 7: Technical Data Sheets
, RP , TP , TP HIGH TORQUE products or contact WITTENSTEIN alpha for advice. Transport of gearheads up to and including size LP /LPB No special transport mode is prescribed for transporting the gearhead. Preparations Pressurized air can damage the gearhead seals. -
Page 8: Attaching A Gearhead To A Machine (Lpb + )
Technical data sheets /LPB The different assembly order of LP and LPB is listed in table "Tbl-4". If you have any questions, get in touch with our Customer Service department. — 1.) 3.3 "Attaching a gearhead to a machine (LPB )"... -
Page 9: Mounting The Motor Onto The Gearhead
/LPB Technical data sheets Mounting the motor onto the gearhead 3.4.1 Pre-mounting adapter plate (only LPB The following information is valid for only the LPB . On the LP , the adapter plate is already mounted. The adapter plate (B) along with the four fastening screws (A) are included in the scope of delivery of the gearhead. -
Page 10: Mounted Components On The Gear Output Side
Technical data sheets /LPB Designation Plug receptacle Threaded pin Bushing Smooth shaft Keyed shaft Tbl-6: Arrangement of motor shaft, plug receptacle and bushing Coat the four screws (E) with a threadlocker (e.g. Loctite 243). Fasten the motor (C) onto the adapter plate (D) with the four screws (E). ... -
Page 11: Mounting The Gearhead To A Machine (Lp + )
/LPB Technical data sheets Place the toothed belt pulley onto the output flange. Brush the screws with a screw-bonding agent (such as Loctite 243) and tighten the screws by hand initially. Tighten the fastening bolts (F) and the close-tolerance bolt (E) (1 piece) in diagonal order ... -
Page 12: Notes On The Lubricant Used
Technical data sheets /LPB Notes on the lubricant used All gearheads are lubricated for their service life by the manufacturer with a mineral oil-based lithium soap grease or with a food-safe synthetic grease (carbon hydride oil, aluminum complex soap) (see identification plate). All bearings are permanently lubricated by the company. -
Page 13: Tightening Torques For Common Thread Sizes In General Mechanics
/LPB Technical data sheets Gearhead Bore Ø Bolt size / Tightening torque size LPB [mm] property class [Nm] M8 / 12.9 37.3 M10 / 12.9 73.4 M12 / 12.9 Tbl-13: Through-holes in gearhead housing LPB 3.11 Tightening torques for common thread sizes in general mechanics The specified tightening torques for headless screws and nuts are calculated values and are based on the following conditions: - Calculation acc. - Page 14 2022-D016962 : 01 WITTENSTEIN alpha GmbH · Walter-Wittenstein-Straße 1 · 97999 Igersheim · Germany Tel. +49 7931 493-12900 · info@wittenstein.de WITTENSTEIN - being one with the future www.wittenstein-alpha.de Motor mounting video Motor mounting video enAC: XXXXXXXX 2022-D016962 Revision: 01...
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