TR-Electronic encoTrive MP Series Safety Manual

TR-Electronic encoTrive MP Series Safety Manual

Decentralized positioning drives
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Original
Decentralized Positioning Drives
DIN EN 61508 / DIN EN 62061:
DIN EN ISO 13849:
DIN EN 61800-5-2:
_Basic safety instructions
_Purpose
_General functional description
_General characteristics
_Installation instructions
_Error causes and solutions
MP Series
Safety Manual
Illustrations similar
SIL CL2
PL d
Safe Torque Off (STO), Safe Stop 1 (SS1)
Safety Manual

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Summary of Contents for TR-Electronic encoTrive MP Series

  • Page 1 Original Decentralized Positioning Drives MP Series Safety Manual Illustrations similar DIN EN 61508 / DIN EN 62061: SIL CL2 DIN EN ISO 13849: PL d DIN EN 61800-5-2: Safe Torque Off (STO), Safe Stop 1 (SS1) _Basic safety instructions _Purpose _General functional description _General characteristics _Installation instructions...
  • Page 2 Specified products, names and logos serve exclusively for information purposes and may be trademarks of their respective owners, without any special marking to indicate this.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 2 of 35...
  • Page 3: Table Of Contents

    6 Control of the safety-oriented function inputs ..........26 7 Validation of the encoTRive safety functions ........... 27 7.1 STO function ........................... 27 7.2 SS1 function ..........................28  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00...
  • Page 4 10.2 Validation of the encoTRive safety functions STO, SS1 ............33 11 Maintenance ....................... 34 12 Document download ..................35  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 35 TR-EMO-BA-GB-0023 v00...
  • Page 5: Revision Index

    Revision index Modification Date Index First release 04/20/2022  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00 Page 5 of 35...
  • Page 6: General Information

    (with STO/SS1) drive) (serial no.) (customer-specific) The products are labeled with affixed nameplates and are components of a system.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 35 TR-EMO-BA-GB-0023 v00 04/20/2022...
  • Page 7: Associated Documentation

    Electrical, Electronic and Information Technologies) Repetitive test to detect hidden dangerous failures in a safety-related sys- Repeat test (proof test) tem.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00...
  • Page 8: General Functional Description

    As for drives without safety function, all drive functions are controlled via the standardized non- safety-oriented PROFINET interface.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 8 of 35 TR-EMO-BA-GB-0023 v00...
  • Page 9: Basic Safety Information

    ESD according to DIN EN 61340 5-1 Supplement 1 must be applied.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00...
  • Page 10: General Risks When Using The Product

    The risk itself is defined as the “combination of the probability of occurrence of harm and the severity of that harm”. Throughout the safety lifecycle, TR-Electronic has applied risk elimination measures and methods according to the state of the art in science and technology - however, residual risks...
  • Page 11: Intended Use

    Directive For medical purposes according to the Medical Devices Directive As a step or ladder As a support for tensioning chains and belts  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00...
  • Page 12: Conditions

    The integrated safety function enables the user to safely prevent motor generation of torque. The fol- lowing functions are implemented in this connection:  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 12 of 35...
  • Page 13: Sto (Safe Torque Off)

    Safe torque switch-off occurs in accordance with EN 61800-5-2. The energy supply to the drive con- troller is disconnected by a safe mechanism, which corresponds to an uncontrolled stop in accordance with IEC 60204-1, Stop Category 0.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022...
  • Page 14: Ss1 (Safe Stop 1)

    STO function. The SS1 function corresponds to the controlled stop in accordance with IEC 60204-1, Stop Category 1.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 14 of 35...
  • Page 15: Warranty And Liability

    2.8 Warranty and liability The General Terms and Conditions ("Allgemeine Geschäftsbedingungen") of TR-Electronic GmbH always apply. These are available to the operator with the Order Confirmation or when the contract is concluded at the latest. Warranty and liability claims in the case of personal injury or damage to prop- erty are excluded if they result from one or more of the following causes: ●...
  • Page 16: Choice And Qualifications Of Personnel; Basic Obligations

    ● The responsibility for assembly, installation, commissioning and operation must be clearly defined. The obligation exists to provide supervision for trainee personnel.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 16 of 35...
  • Page 17: Safety Information

    When the encoTRive is installed in a vertical position, it must be ensured that no liquids can get into the bearing. Continued on next page  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022...
  • Page 18 If disposal has to be undertaken after the lifespan of the encoTRive, the re- spective applicable country-specific regulations are to be observed.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 35...
  • Page 19: Transport / Storage

    Inappropriate packaging material may cause damage to the unit in transit. ● Storage  Storage temperature: -20 to +50 °C  Store in a dry place  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00 Page 19 of 35...
  • Page 20: Installation Instructions

    The maximum values for the permissible radial and axial forces of the motor shaft can be found in the customer-specific product data sheet.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 20 of 35...
  • Page 21: General Technical Data And Installation Instructions

    Operating mode and requirement rate, DIN EN 61508 ..high with a PFH level below 1 % of the SIL class requirement, a proof test within the entire useful life is not necessary  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022...
  • Page 22: Supply

    Only when the start-up has been completed without error do the digital outputs and LEDs assume their correct state.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 35 TR-EMO-BA-GB-0023 v00...
  • Page 23: Safety-Oriented Function Inputs

    Galvanic isolation ............no Short-circuit resistance ..........no Galvanic isolation ............no Output voltage at full load .......... Supply –1V  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00 Page 23 of 35...
  • Page 24: Mechanical

    The housing protection class is IP54, unless specified otherwise in the product data sheet, the shaft protection class is IP41 MP-060…180 The protection class is IP40  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 24 of 35 TR-EMO-BA-GB-0023 v00...
  • Page 25: Equipotential Bonding

    The equipotential bonding is generally installed on the drive side using the thread of the connecting plug and the M5 grounding plug. Painting or coating the contact points and threaded parts of the connecting plugs is not permitted.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022...
  • Page 26: Control Of The Safety-Oriented Function Inputs

    (e.g. safety light grid) or similar devices. It is assumed that the 2-channel input is in non-safe state, if both channels are connected to the supply voltage.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany...
  • Page 27: Validation Of The Encotrive Safety Functions

    PROFINET interface and after this the drive controller must be activated again.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany...
  • Page 28: Ss1 Function

    PROFINET interface and after this the drive controller must be activated again.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany...
  • Page 29: Safety-Oriented Error Causes And Solutions

    An error has been detected in next chapter “Error and warning mes- the safety module. sages via the fieldbus interface” on page 30.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00 Page 29 of 35...
  • Page 30: Error And Warning Messages Via The Fieldbus Interface

    See solution above under error no. 401, inputs I11 and I12 or I11 and I21 has been (Bit 13) Subindex = 1 exceeded.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 30 of 35 TR-EMO-BA-GB-0023 v00 04/20/2022...
  • Page 31: Replacing The Drive

    ● The new encoTRive drive system must have the same article number as the encoTRive drive system being replaced; any deviations must be expressly clarified with TR-Electronic. ● The new encoTRive drive system must be installed in accordance with the specifications and re- quirements in chapter "Installation instructions"...
  • Page 32: Checklists

    TRive drive system ● Chapter ● Maintenance Replacing the drive, page 31 ● Chapter Maintenance, page 34  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany Page 32 of 35 TR-EMO-BA-GB-0023 v00 04/20/2022...
  • Page 33: Validation Of The Encotrive Safety Functions Sto, Ss1

    Step 1 and 2 must be executed. ERROR “400” only Step 3, reset acknowledged if the safe inputs have been reset.  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00 Page 33 of 35...
  • Page 34: Maintenance

    Further tests must be performed depending on the application. The drive functions beyond the STO or SS1 function do not require any maintenance. In the case of faults, please contact TR-Electronic directly. Repairs may only be undertaken by the manufacturer or a center or person authorized by the manu- facturer.
  • Page 35: Document Download

    Product data sheets depending on the article number on request from TR-Electronic EU Declaration of Conformity Link Positioning drives: www.tr-electronic.de/f/TR-EMO-KE-DGB-0021  TR-Electronic GmbH 2022, All Rights Reserved Printed in the Federal Republic of Germany 04/20/2022 TR-EMO-BA-GB-0023 v00 Page 35 of 35...

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