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6.3
Airbag Replacement
WARNING: NO persons, other than qualified personnel, should maintain or service this system.
WARNING: Before performing maintenance on this system, ensure that all energy sources are properly
isolated as described in the Safety–Energy Isolation section.
1.
Ensure bucket (A) is empty and fully lowered.
2.
Turn off and isolate energy sources, and perform in-house lock-out/tag-out procedure.
3.
Remove bucket pivot pin (D) from frame pivot tubes (B) and bucket pivot tube (C).
NOTE: Remove retaining bolts to allow removal of pivot pin.
4.
Disconnect safety chain (H) from frame (D).
5.
Disconnect airbag (H) from rear side of FLT frame (E) by removing nuts (G) from airbag bolts.
6.
Disconnect air hose (K) from airbag.
7.
Move bucket assembly (A) slightly forward from frame (E) to provide space for airbag removal.
8.
Unbolt and remove airbag (H) from airbag bracket (I).
9.
Replace the airbag as follows:
a. Locate new airbag (H) on airbag bracket (I), and replace and tighten bolts.
b. Move bucket assembly (A) into frame.
c. Re-connect air hose (K) to airbag.
d. Re-connect safety chain (F) to frame.
e. Insert bucket pivot pin (D) through frame and bucket pivot tubes (B), (C), then install
retaining bolt at each end of bucket pivot pin.
f.
Replace and tighten nuts (G) on back of frame to re-connect airbag (H) to frame (E).
K
A
J
I
B
A)
C
B)
C)
D
D)
E)
E
F)
G)
F
H)
G
I)
J)
K)
H
G
REV I | 8/6/19
Bucket
Frame Pivot Tubes (2)
Bucket Pivot Tube
Bucket Pivot Pin
Frame
Safety Chain/Nuts
Airbag Nuts (2)
Airbag
Airbag Bracket
Bucket Airbag Pivot
Air Hose to Airbag
12
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