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Fixed Hoist Test Facility Operation and Maintenance Manual
ZOM-12000-2 rev 0
ZGS-12000-2 Fixed Hoist Test Facility (FHTF)
Used in conjunction with the
ZGS-10000-2 Mobile Rescue Hoist Ground Support
Equipment (RHGSE)
Operation and Maintenance Manual
Unit Under Test (UUT)
ZGS-10000-2 RHGSE
ZGS-12000-2 FHTF
Page 1 of 20
This manual contains proprietary information and is not to be copied or disclosed without written
permission from Zephyr International LLC. Copyright 4-1-2006
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Summary of Contents for Zephyr ZGS-12000-2
- Page 1 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-2 rev 0 ZGS-12000-2 Fixed Hoist Test Facility (FHTF) Used in conjunction with the ZGS-10000-2 Mobile Rescue Hoist Ground Support Equipment (RHGSE) Operation and Maintenance Manual Unit Under Test (UUT) ZGS-10000-2 RHGSE...
- Page 2 UUT operating criteria: The UUT is rated for 600 lbs and 350 feet per minute. Page 2 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 3 UUT and RHGSE. Page 3 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 4 ZOM-12000-2 rev 0 System Floor Plan: Figure 3 Top View Dimensions in inches Elevation View Page 4 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 5 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-2 rev 0 System Interconnect Diagram Figure 4 Page 5 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 6 Attaching brackets (3) Angle stop Figure 5 Diagonal braces (2qty) Attaching clips Figure 6 Figure 7 Page 6 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 7 Attach the chain capture bag to the hoist and place the chain inside the bag. Page 7 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 8 As shown on figure 11. Hanging Hoist Mount Figure 11 Page 8 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 9 Raise the hanging hoist mount and install the lower pins as shown on figure 13. Lower Pins Figure 13 Page 9 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 10 Mount the Load Cell Readout and 28 VDC power supply box as shown on figure 15. Load Cell Readout and power supply Figure 15 Page 10 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 11 (Tared) when running the UUT under load to measure the load on the wire rope. Page 11 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 12 28 VDC power on switch Pilot Control Panel Crew Control Panel 3 phase power receptacle Figure 17 Page 12 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 13 110 VAC 60 Hz input power 3 phase breaker switch Figure 18 Figure 19 Page 13 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 14 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-2 rev 0 Figure 20 Figure 21 Page 14 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 15 Load Cell Summing Box User’s Guide Strain Gage Panel Meter User’s Guide JWS Power Supply Information Page 15 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 16 10) Attach wire rope and hook to mobile GSE 11) Operate mobile GSE per instruction Page 16 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 17 Lower hanging hoist assembly 10) Remove electrical cable connectors from hoist 11) Remove hoist Page 17 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 18 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-2 rev 0 Moment Diagram Page 18 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 19 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-2 rev 0 Assembly Drawing and major parts list ZGS-12000-2 Illustrated Parts List Page 19 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...
- Page 20 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-2 rev 0 Page 20 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 4-1-2006...