Table of Contents
Advertisement
Quick Links
TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Slot Drilling and Mortising Machine
PANHANS 116|10
116|10
Machine Type:
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@hokubema-panhans.de
| Web:
https://hokubema-panhans.de
Advertisement
Table of Contents
Troubleshooting
Summary of Contents for PANHANS 116 10
- Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Slot Drilling and Mortising Machine PANHANS 116|10 116|10 Machine Type: HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@hokubema-panhans.de | Web: https://hokubema-panhans.de...
-
Page 2: Table Of Contents
Table of Contents Introduction ..............................6 Legal Notice ................................6 Illustrations ................................6 Symbols ................................6 General Symbols ..............................6 Symbols in Safety Instructions ..........................7 General ................................8 Construction ................................8 Standard Equipment ............................... 8 Optional Equipment ..............................8 Purpose of the Slot Drilling and Mortising Machine .................... - Page 3 5.3.2 Noise Emission Values ..............................20 Dimensions ..............................21 Installation and Connection.......................... 22 Check Delivery Conditions ............................ 22 Transport to the Installation Site .......................... 22 Installing the Machine ............................22 Temporary Storage ............................... 23 Lashing on a Transport Vehicle ..........................23 Connecting the Extraction Unit ..........................
- Page 4 13.8.3 Mains-Powered Laser............................... 35 13.8.4 Battery-Operated Laser ..............................36 13.8.5 Realignment of the Laser ..............................36 Troubleshooting ............................37 Maintenance and Inspection ........................38 15.1 Lubrication ................................38 15.2 Readjusting the Dovetail Guide ..........................38 15.3 Readjusting the Cross Table Ball Guides ....................... 38 15.4 Readjust Motor Brake ............................
- Page 5 List of Figures Figure 1: Typical application ”mortising” ........................ 6 Figure 2: Name plate ............................. 19 Figure 3: Working area ............................20 Figure 4: Dimensions (top view) ..........................21 Figure 5: Transport pallet ............................22 Figure 6: Suction nozzle ............................24 Figure 7: Components and controls ........................
-
Page 6: Introduction
Introduction This operating manual applies to the slot drilling and mortising ma- chine PANHANS 116|10. The purpose of this document is to ac- quaint the user with the machine and enable him to use it to the full extent of its intended capabilities. Additionally it contains important information to operate the machine safely, properly and economi- cally. -
Page 7: Symbols In Safety Instructions
Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries. -
Page 8: General
General The PANHANS slot drilling and mortising machine type 116|10 impresses with the highest precision and high- quality workmanship. It enables professional and precise drilling of mortises and dowel holes. It is equipped with a drill support that can be moved to two sides, allowing a maximum drilling depth of 145 mm and a maximum mortise length of 240 mm. -
Page 9: Purpose Of The Slot Drilling And Mortising Machine
Purpose of the Slot Drilling and Mortising Machine The PANHANS 116|10 slot drilling and mortising machine is used exclusively for drilling holes and mortises up to Ø 20 mm in solid wood and wood-like board materials. Metallic materials as well as materials and woods con- taining metal parts must not be machined with the slot drilling machine. -
Page 10: Accident Prevention
Accident Prevention To avoid accidents, the following rules must be observed for operation: • Prevent unauthorized persons from gaining access to the machine. • Keep unauthorized persons away from the danger areas. • Repeatedly inform present other persons about existing residual risks (refer to section ... -
Page 11: Safety
Application Area and Intended Use • The slot drilling and mortising machine PANHANS 116|10 is used exclusively for drilling holes and mortises up to Ø 20 mm in solid wood and wood-like board materials. • Metallic materials or wood containing metal parts must not be machined with the slot drilling and mortising machine! •... -
Page 12: Residual Risks
4.2.2 Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and other equipment. -
Page 13: Observe The Environmental Protection Regulations
4.2.3 Observe the Environmental Protection Regulations During all work with the machine, the environmental protection regulations, obligations and laws for waste avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in particular to installation, repair and maintenance work involving substances that could pollute the groundwater (e.g. -
Page 14: Safety Instructions For Specific Phases Of Operation
Safety Instructions for Specific Phases of Operation Defects and damage to the machine are to be reported immediately after detection. Any mode of operation that compromises safety is prohibited! Sufficient lighting around the machine must be ensured (at least 500 Lux)! 4.3.1 Permitted Operations Only the following operations are permitted with the slot drilling and mortising machine: Drilling through holes... -
Page 15: Normal Operation
4.3.4 Normal Operation Guards: Take measures to ensure that the machine can only be operated in a safe and functional condition. Only operate the machine when all guards and safety-related devices such as - detachable guards, emergency stop system, sound insulation, suction device etc. are present and in working order. -
Page 16: Special Work Within The Scope Of Maintenance Work As Well As Troubleshooting In The Workflow
4.3.5 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow Observe maintenance and inspection activities prescribed in the operating manual! These activities, as well as all other repair work, may only be carried out by qualified personnel! For all work concerning operation, production adjustment, conversion or setting of the machine and its safety-related equipment as well as maintenance and repair, observe switch-on and switch-off procedures according to the operating manual and instructions for maintenance work! -
Page 17: Optional Safety Equipment
4.3.11 Optional Safety Equipment 4.3.11.1 Lockable Emergency Stop Button The lockable emergency stop button can be secured against unauthorised or unintentional unlocking with the supplied key. This provides even more safety. • Art. No.: 4610 4.3.11.2 Safety Protection Cover The protective device prevents the drill spindle from starting unintentionally. The motor only starts when the protective cover is folded down. -
Page 18: Hazardous Areas
Hazardous Areas Due to their design, slot drilling and mortising machines can be used for a wide range of tasks. Exact right-angled holes or the precise slotting of grooves can be precisely realised. With regard to occupational safety, the main hazards are the mostly freely rotating drilling bit and inadequate clamping of the workpiece on the table top. -
Page 19: Machine Data
Machine Data Technical Specifications Machine type PANHANS 116|10 Drilling depth max. 145 mm Mortise length max. 240 mm Height adjustment 135 mm Drill chuck 3-jaw chuck, capacity 5 … 20 mm Table height 910 mm Table top size 700 x 380 mm Total height approx. -
Page 20: Working Area
Working Area The working area designates the position from which the ma- Working area chine is operated during operation. This position is on the rear of the machine, so that the two control levers for the longitudinal and transverse movement of the drill unit are easily accessible. -
Page 21: Dimensions
Dimensions 1010 Figure 4: Dimensions (top view) BA_PH_116-10_EN_12-22.docx... -
Page 22: Installation And Connection
and Connection 7 Installation Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints can- not be accepted. Transport to the Installation Site The machine is delivered on a transport pallet and is bolted to the bottom of the pallet. -
Page 23: Temporary Storage
Temporary Storage If the machine is not put into operation immediately after delivery, it must be stored carefully in a protected place. Carefully cover the entire machine so that neither dust nor moisture can penetrate. The bare, non-surface-treated parts (e.g. the cast iron tabletop) are provided with a preservative. This must be checked regularly for effectiveness and renewed if necessary. -
Page 24: Connecting The Extraction Unit
Connecting the Extraction Unit The machine must be connected to an effective extraction sys- tem on-site. The suction nozzle (25) has an outer diameter of 100 mm. For automatic switching of the extraction system, two signal generator lines must be connected to terminals 1 and 2 of switch S1 (see circuit diagram). -
Page 25: Electrical Connection
Electrical Connection The electrical connection must be carried out by an authorised electrician! The motor is only guaranteed if it is connected by an authorised electrician. In the event of a complaint, the electrician must confirm in writing that the machine has been connected in accordance with the regulations. The electrical circuit diagrams are located in the motor cover behind the main switch (1). -
Page 26: Components And Controls
Components and Controls Pos. Description Main switch Table top Emergency stop button Workpiece stop Workpiece stop pull-out Stop extension clamping lever Mitre fence 45° / 22.5° Column guide to eccentric clamp Cross piece Cross piece clamping lever “height” Eccentric clamp Lever for transverse movement Operating lever for drilling depth Hand wheel for height adjustment... -
Page 27: Mounting And Preparation
Mounting and Preparation Mounting work may only be carried out by trained specialist personnel. Before the machine can be put into operation, the components supplied must be assembled. The procedure is described in detail in the following sections. 10.1 Removing the Transport Lock During transport, the movable drilling support is secured to the table top with a transport lock. -
Page 28: Mounting The Control Levers
10.4 Mounting the Control Levers The two control levers (12) and (13) for the longitudinal and transverse movement of the drilling unit are fitted as follows: Push the two control levers through the guide blocks • (F) and screw them tightly to the hinge bolts (G). •... -
Page 29: Commissioning
Commissioning Before commissioning, carefully read and observe this manual and the safety instructions in chapter ( Before switching on, make sure that • the drilling bit is firmly and securely clamped, • the machine table and stop surfaces are clean and free of objects, •... -
Page 30: Operation
Operation 12.1 General Working Methods Note: Missing equivalents for the following numberings can be found in Figure 7. Figure 15: Clamping with frame stop Figure 16: Clamping with mitre fence • Place the workpiece on the table top (2). Simultaneously press the workpiece against the table edge stop and (depending on the type of machining) either the frame fence (R) or the mitre fence (7) and clamp it with the eccentric clamp (11). -
Page 31: Setting The Limit Stops
12.3 Setting the Limit Stops The two limit stops are set by manually moving the fences to the desired length of the mortise. Open the two clamping levers (20). These are located • on the right and left underneath the cross table. •... -
Page 32: Using The Dowel Drilling Unit
12.6 Using the Dowel Drilling Unit With the dowel drilling unit, precise hole line drillings can be made at pitches of 16 / 22 / 25 / 32 mm. Change the grid to another dimension: Pull the locking bolt (24) upwards and turn it by 90°. •... -
Page 33: Option - Variable Double Mitre Fence
13.2 Option - Variable Double Mitre Fence In contrast to the standard mitre fence with two fixed de- grees, the optional double mitre fence allows infinitely var- iable adjustment of angles in a range from 22.5° to 75°. For setting, open the star grip (K). •... -
Page 34: Option - Variable Speed Control
13.5 Option - Variable Speed Control When equipped with this option, the drilling spindle speed can be regulated continuously from 100 to 2,870 rpm. Instead of the pole-changing 1.3 / 1.7 kW motor, a 1.7 kW motor with a permanently installed frequency inverter is used here. -
Page 35: Option - Positioning Lasers
13.8 Option - Positioning Lasers As a workpiece positioning aid, the machine can be equipped with a positioning laser unit. The laser beam ena- bles the exact positioning of the drill centre on the workpiece marking. Depending on customer requirements, a mains-powered or battery-operated model is available (see ... -
Page 36: Battery-Operated Laser
13.8.4 Battery-Operated Laser The battery-operated laser (laser class 1 M) is already mounted at the factory when the machine is delivered and precisely aligned with the spindle resp. drill centre. Please do not change this setting under any circumstances! • Switching ON and OFF is done via the switch (P) at the back of the laser housing. -
Page 37: Troubleshooting
Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone number: 0049 7571 / 755 – 0). Before you call us, please follow these steps: •... -
Page 38: Maintenance And Inspection
Maintenance and Inspection Before any maintenance and inspection work is carried out, chapter 4 "Safety" must be read carefully and observed! Operational malfunctions caused by insufficient or improper maintenance can result in very high repair costs and long machine downtimes. Regular maintenance is therefore essential. •... -
Page 39: Readjust Motor Brake
15.4 Readjust Motor Brake Figure 36: Remove the side cover Figure 37: Loosen and remove the terminal box 1. In order to access the screw (F) to open 2. Then also unscrew the inner 4 screws and the fan cover and thus the motor brake, remove the frame of the terminal box the side cover for the terminal box must ... -
Page 40: Replacing The Motor Brake
15.4.1 Replacing the Motor Brake If the adjustment of the motor brake described previously is not successful, the motor brake must be replaced. First make a note of the type designation and other information on the name plate of your motor. Then contact our customer service (phone 0049 7571 / 755 - 0) to order a suitable new brake. -
Page 41: Options And Accessories
Options and Accessories In the following tables you will find available options and accessories to upgrade your machine. You can find general spare parts in our online shop on https://www.hokubema.com. Use only the tools, accessories and spare parts specified by the manufacturer. The use of other tools, accessories or spare parts may cause injury to persons and damage to the machine. -
Page 42: Disassembly And Scrapping
Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 43: Eu - Declaration Of Conformity
EU - Declaration of Conformity in accordance with the EU Machinery Directive 2006/42/EC Annex II A The manufacturer, HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Str. 28 | Halle 120 Phone: +49 (0) 7571 / 755 - 0 DE 72488 Sigmaringen (Germany) Fax: +49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine...