Related Manuals for HP Scitex FB7600
Summary of Contents for HP Scitex FB7600
- Page 1 HP Scitex FB7600 Essential Health and Safety Instructions English Version © Copyright 2012 Hewlett-Packard Development Company, L.P. Proprietary information of HP Scitex. All rights reserved...
- Page 3 The specifications on which they are based are subject to change without notice. The names HP, HP Scitex, and the HP logo are registered trademarks or service marks of Hewlett-Packard. The mark HP Scitex FB7600 and HP Scitex FB7500 are trademarks of the Company.
- Page 4 HP Scitex has assured the system compliance to the relevant standards, as stated in the Declaration of Conformity (see page 43) and marked on the name plate label.
- Page 5 Other Conventions The following conventions are used to draw your attention to important points which are beyond or in addition to the regular information in this book: Note Notes are used to identify an explanation, or provide additional information for purposes of clarification.
- Page 6 HP Scitex Industrial Presses Essential Health and Safety Instructions...
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Page 7: Table Of Contents
Table of Contents Customer’s Responsibilities Site Readiness ........................1 Electrical/Lighting Requirements ..................... 1 Safety Requirements ......................1 Pneumatic Requirements ......................1 Environmental Requirements ....................1 RIP and Networking Requirements ..................2 Miscellaneous ........................2 Safety Information About FB7600 Printer ......................3 Safe Operation Guidelines ..................... - Page 8 Lighting ........................32 Temperature and Humidity ..................33 Ventilation and Fume Extraction ...................34 Delivery Instructions ......................35 Required Tools and Equipment ..................35 Unloading the Main Machine Frame Crate ..............37 FB7600 Maintenance Declaration of Conformity HP Scitex Industrial Presses Essential Health and Safety Instructions...
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Page 9: Customer's Responsibilities
Customer ’s Responsibilities The items shown below are the customer’s responsibility and are not supplied by HP Scitex. Specifications and/or recommendations for each item are indicated in the appropriate sections: Site Readiness • Professional carrier • Design of the print production area (optional) - Deepening the foot print area of the lift •... -
Page 10: Rip And Networking Requirements
Final preparation and cleaning of the site prior to installation. • For better serviceability of the FB7600, a small 2-step ladder should be • prepared, prior to installation, as shown below. 2-step ladder Figure 1-1 2-Step Ladder HP Scitex Industrial Presses Essential Health and Safety Instructions... -
Page 11: Safety Information
Maintenance and replacement of spare parts should be carried out only by HP service personnel, or by a person who has been trained and authorized by HP to maintain the machine. -
Page 12: Safe Operation Guidelines
Unauthorized personnel should not be allowed access to the system. It is important that this, and all other HP Scitex FB7600 guides, should be • kept close at hand, studied carefully, and reviewed periodically by the authorized technicians. -
Page 13: Electrical Shock Hazards
Figure 1-2 Lock-out of the Main Power Switch Electrical Shock Hazards Danger Internal circuits use high voltage, capable of causing serious injury. Do NOT dismantle the electrical cabinet, or attempt to remove or open system covers or plugs! Danger In case a local authorized electrician open the electrical cabinet, he should be aware that after turning off the main power switch on the electrical cabinet, some components inside of it stay energized (main circuit breaker, EMC filters, and distribution box phase connection). -
Page 14: Fire Hazards
DANGER: EXPLOSIVE VAPOR, NO SMOKING, NO OPEN FLAMES, NO SPARKS Figure 1-3 Warning Signs Always keep two 6 kg fire extinguishers near each HP Scitex FB7600. Never use water to extinguish a fire! In the event of a fire, switch the electricity before extinguishing the fire. -
Page 15: Explosion Hazard
Keep all sources of ignition away from the printer and work area. Provision for an Eye Wash Station When installing the HP Scitex FB7600, it is important to provide an eye wash station and shower. If the system operator accidently splashes ink or solvent... -
Page 16: Mechanical Safety
The above noise levels were measured with the vacuum pump positioned near the machine. Handling Inks and Solvent Danger UV-based inks used with the HP Scitex FB7600 have flammable and irritant properties. Their combustion products include oxides of carbon. Reference Refer to the MSDS for information on the inks and constituents: http://www8.hp.com/us/en/hp-information/environment/msds-specs.html... - Page 17 Under normal conditions of anticipated use, with appropriate handling and adherence to the safety precautions, the materials used with the HP Scitex FB7600 do not present health hazards. However, when handling inks and solvents used with the FB7600, operators should always take the following...
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Page 18: Cleaning With Solvent And Alcohol
Contact local fire safety, occupational safety and hazardous waste disposal regulatory agencies for information about specific storage and disposal requirements for wastes associated with the printer. Waste containers should not be discharged in sewers and are banned from landfills. HP Scitex Industrial Presses Essential Health and Safety Instructions... -
Page 19: Danger Zone And Warning Labels
Danger Zone and Warning Labels The Danger Zone around the FB7600 printing table is designated as shown in Figure 1-5 on page 11. Upon installation of the printer, the Danger Zone will be clearly marked with yellow/black striped cautionary adhesive tape. Danger The Danger Zone is extremely hazardous when the printer is in operation and proper safety guidelines must be followed to ensure a safe work environment. -
Page 20: Uv System Safety
During operation, there is a possibility that an odor may be generated. HP Scitex Industrial Presses Essential Health and Safety Instructions... -
Page 21: Noise
Noise When the UV system is functioning, the auxiliary equipment, such as fans and coolers, produce noise. Noise levels can increase when the noise from the printing equipment is included in the readings. For more information, see Mechanical Safety on page 8. Safety Precautions While Servicing Important Information Danger... -
Page 22: Safety Uv Curing
All equipment is adequately guarded, shielded and interlocked to prevent accidental operator exposure. Equipment should be annually checked for UV radiation levels. Radiation is in the wavelength bands A, B, and C. Exposure to UV radiation can result in: HP Scitex Industrial Presses Essential Health and Safety Instructions... - Page 23 Reddening of skin • Headaches • Sore eyes • If any symptoms appear, investigations should be carried out. First Aid Skin — No treatment can be made immediately. However, soothing cream can be applied to the affected area. Eyes — For exposure, seek medical attention immediately. Ozone Gas Ozone is generated by the reaction of short-wave UV radiation with air.
- Page 24 Insert the old lamp in the tube provided with the new lamp, seal and repack in the box provided. Dispose of the lamp using an approved waste management company or refer to your local authority. HP Scitex Industrial Presses Essential Health and Safety Instructions...
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Page 25: Permissible Uv Exposure Levels
Permissible UV Exposure Levels Danger To avoid exposure to UV radiation, always turn off the UV system (see Shutting Down the Entire UV System on page 18) if any of the machine covers is opened for more than six minutes. Table 1. -
Page 26: Shutting Down The Entire Uv System
Battery Disposal (California) : This product’s real-time clock battery or coin-cell Attention California users battery may contain perchlorate and may require special handling when recycled or disposed of in California. http://www.dtsc.ca.gov/hazardouswaste/perchlorate/ HP Scitex Industrial Presses Essential Health and Safety Instructions... -
Page 27: Use Of Sensitive Receivers
IEC Symbols The system may have labels with one or more of the following symbols attached. These symbols indicate the IEC standards to which the HP Scitex industrial presses. Table 1-1 IEC Symbols Symbol IEC Standard... -
Page 28: Safety Warning Labels
Danger, Caution - consult accompanying documents Electrical Shock Hazard UV Radiation Safety Warning Labels Various safety warning labels are affixed to the HP Scitex FB7600 in prominent positions. Table 1-2 shows a list of the system’s safety warning labels, indicating the description and locations of each one. - Page 29 Table 1-2 Safety Warning Labels Label Description Location Authorized personnel only: On UV electrical cabinet doors • Risk behind this door/cover and covers • Do not open On electrical cabinet door • • Access by authorized personnel only On ink cabinet door •...
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Page 30: Emergency Safety Devices
Emergency safety devices must be accessible at all times. Danger Emergency Stop safety devices must not be connected to the UPS. All safety devices fitted to the HP Scitex FB7600 must be maintained and tested on a regular basis. HP Scitex Industrial Presses Essential Health and Safety Instructions... -
Page 31: Emergency Stop Buttons
Emergency Stop Buttons The Emergency Stop buttons on the FB7600 printer (total of 4) are located on the operator arm, on the loader frame (right side), and on the unloader frame (one on the right and one on the left side). Figure 1-10 FB7600 Emergency Stop Button Locations If any of the emergency switches is activated, the electrical cabinet output voltage is cut for the motion system (except for the NIP motor) and for the UV... -
Page 32: Service Key
When the key is removed, the emergency mode cannot be canceled accidentally until the key is returned. Safety lights Emergency Stop button Service key Figure 1-12 Emergency Safety Devices on the Operator Station HP Scitex Industrial Presses Essential Health and Safety Instructions... -
Page 33: Unloader Lift Safety Frame
Unloader Lift Safety Frame The Safety Frame is located in the bottom of the unloader lift, around the perimeter (see Figure 1-13). Any contact with the Safety Frame activates the safety switch and stops the lift. Safety frame Figure 1-13 Unloader Lift Safety Frame Personal Safety —... - Page 34 While the printer is operating, always stand at the operator station. Do not • approach the printing area, and keep your hands far from all moving parts. While the printer is operating, certified operators and HP Scitex FSEs only • are permitted in the print production area.
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Page 35: Site Preparation Requirements
Site Preparation Requirements System Components Table 1-3 Dimensions and Weight of HP Scitex FB7600 System Units Unpacked Packed Weight Crate Unpacked/Packed Main frame 10.5 x 2.35 x 1.45 m 10.7 x 2.4 x 2.34 m 5560/7000 kg (without covers) 34.5 x 6.3 x 4.3 ft 35.1 x 7.9 x 7.7 ft... -
Page 36: Floor Surface And Strength
Electrical Requirements This section provides the electrical specifications of the HP Scitex FB7600 printer. Every system may be adapted to the mains power voltage of the country of installation. - Page 37 It is the responsibility of the customer to contact a local authorized electrician to prepare the site with the proper wiring, circuit breakers, fuses (and power transformer if necessary), and then to connect the HP Scitex FB7600 system to the mains power outlet. Table 1-4 Electrical Requirements...
- Page 38 Cabinet Machine The indicated currents and wire diameters are the HP-recommended ratings for circuit breakers. For actual power usage values, refer to Power Requirement tables. To determine the suitable circuit breaker and fuse ratings for your site, you must consult your local authorized electrician.
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Page 39: Power Line Disturbances
Power Line Disturbances Reliable operation of the FB7600 computer system depends on the • availability of relatively noise-free AC power. Lighting, line faults, or the power switching commonly found in machinery • in factory environments can generate line transients that far exceed the peak value of the applied voltage. -
Page 40: Pneumatic Requirements
Pneumatic Requirements The supply of compressed air to the HP Scitex FB7600 printer may be by way of a central air supply system, or with the use of a dedicated air compressor. In either situation, a wall-mounted air outlet will be required. This should have a quick-coupler fitting and be located near the FB7600 printer. -
Page 41: Temperature And Humidity
Temperature and Humidity Temperature and humidity, both in the print production and in the storage areas can affect the print output results. If not maintained within the recommended values, as shown below, they may have an adverse effect on the print quality and/or damage sensitive electronic devices in the system. -
Page 42: Ventilation And Fume Extraction
FB7600 printer complies with all applicable local legislation and guidance relating to ventilation and HP recommends a minimum of within a 4 meter area 4 air changes per hour surrounding the printer. -
Page 43: Delivery Instructions
Installation Manager. Note Do not unload and/or unpack the system without the presence and approval of the HP Engineer/Installer. Delivering, unloading and conveying the FB7600 system should be performed by a minimum of four persons, provided by the rigging company. - Page 44 9 shackles, lifting capacity 6.5 tons • 3m straps Shackles Two 2.5-meter straps Figure 1-16 Lifting the Crate The unpacked machine should be lifted using the located on the eyebolts machine chassis. HP Scitex Industrial Presses Essential Health and Safety Instructions...
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Page 45: Unloading The Main Machine Frame Crate
Unloading the Main Machine Frame Crate Note Prior to arrival, mark the printer final position using masking tape. The main machine frame crate is delivered on a flatbed truck, as shown in Figure 1-17. Figure 1-17 Flatbed Truck Delivering the Main Machine Frame Crate A heavy duty crane with a steel beam and straps wrapped around the crate should be used to lift the main machine frame crate off of the flatbed truck. - Page 46 Figure 1-19 Crane Ready to be Lifted Figure 1-20 Lifting the Crate with the Heavy Crane The main machine frame crate can be unpacked outside or inside the building, depending on the weather conditions. HP Scitex Industrial Presses Essential Health and Safety Instructions...
- Page 47 Once lifted, the crane can place the machine either the ground (if the machine is unpacked outside) or into the building (for unpacking inside). When unpacking inside the building, dollies should be used to move the crate to the desired position. Before unloading the main crate, three pairs of dollies and one dolly with arm should be positioned underneath the crate, as shown in Figure...
- Page 48 1 shackle 1 shackle 2 shackles to 1 shackle the left front eyebolt 3m straps Figure 1-23 Lifting the Unpacked Machine HP Scitex Industrial Presses Essential Health and Safety Instructions...
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Page 49: Fb7600 Maintenance
FB7600 Maintenance Table 1-6 FB7600 Maintenance Procedures Maintenance Procedures Visual Checks and General Cleaning Checking the Pneumatic System Monitoring the Ink Level in Ink Containers Daily Emptying the Waste Tank Testing Earth Leakage in the UV Electrical Cabinet Checking the Water Level in the UV System Cleaning the Printing Table 70 Cleaning the Quartz Plates in the UV Lamp Housing Checking the Loading/Unloading Suction Cups... - Page 50 Checking the Gas Springs Annual Missing Nozzles Compensation (MNC) Procedure Automatic MNC Procedure Manual MNC Procedure As Needed Manually Wiping the Print Head Replacing a Print Head Replacing the Loading/Unloading Suction Cups HP Scitex Industrial Presses Essential Health and Safety Instructions...
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Page 51: Declaration Of Conformity
8b Hatzoran st. P.O. Box 8743, New Industrial Area 42505 Netanya, Israel Declares, that the product Product Name: HP Scitex FB7500; HP Scitex FB7600 Regulatory Model Number: TLVVA-0901 Product Options: Conforms to the following Product Specifications: Safety: EN ISO 12100-1:2003+A1:2009... - Page 52 HP Scitex Industrial Presses Essential Health and Safety Instructions...