Gram GASTRO 07/08 Service Manual
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Service manual
GRAM GASTRO 07 / 08
Item number: 765042573
Release date: 06.12.21
Released by: JABP
Revision date:
Revision no.: 000
 
 
Gram Commercial (CVR-nr. 41423986)
Aage Grams Vej 1
6500 Vojens, Denmark
 
 
 
1

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Summary of Contents for Gram GASTRO 07/08

  • Page 1         Service manual GRAM GASTRO 07 / 08 Item number: 765042573 Release date: 06.12.21 Released by: JABP Revision date: Revision no.: 000     Gram Commercial (CVR-nr. 41423986) Aage Grams Vej 1 6500 Vojens, Denmark    ...
  • Page 2: Table Of Contents

    Content   Scope of this service manual ................................4 Introduction to this manual .................................. 4 Intended use ......................................5 Safety information ....................................5 Location ....................................... 6 Optimizing the energy consumption ..............................7 General description ..................................... 8 Refrigerant / GWP value..................................9 Climate / temperature class .................................
  • Page 3 Reset the controller to factory setting ..............................31 Parameter settings in commercial program variants ......................... 32 Plug connections onboard the controller ............................33 Wiring diagram – K .................................... 35 Wiring diagram – M ................................... 36 Wiring diagram – F .................................... 37 Piping diagram ....................................
  • Page 4: Scope Of This Service Manual

    This service manual is made in order to aid service technicians when servicing and troubleshooting on the Gram Gastro 07/08 product range, and in particular related to the electrical controller. The service manual is not intended to be handed over to end-users, since unintended changes of settings potentially can cause situations where the temperature inside the cabinet cannot be kept as intended, (high foodstuff temperatures can occur if wrong adjustments are made).
  • Page 5: Intended Use

    Important If these instructions are not observed, the product might be damaged or destroyed. Be aware that Gram Commercial has taken precautions to ensure that the safety of the product is in order. Please read carefully the following information regarding safety.
  • Page 6: Location

      Location When receiving the counter, check the packaging material for damage. If any damage occurs at the packaging material, it should be considered if the cabinet might have been damaged too. If the damage is substantial, please contact your dealer. The transport pallet can be removed by loosening the screws that fasten the pallet to the counter.
  • Page 7: Optimizing The Energy Consumption

    The set up place must be level and horizontal. For versions with legs, use the adjustable legs to make sure that the counter stands level and upright. Fig.2 For versions with castors, the locking devices of the two front castors must be activated, when the cabinet is in place.
  • Page 8: General Description

      General description Worktop Display Front panel Door Drawer Compressor Air filter Condenser with air filter Shelf for storage Gasket Air inlet Fig. 4      ...
  • Page 9: Refrigerant / Gwp Value

      Refrigerant / GWP value Refrigerator counter Refrigerant Charge kg equivalent t R290 K/M 1407 0,097 0,00029 R290 K/M 1807 0,097 0,00029 R290 K/M 2207 0,097 0,00029 Freezer counter F 1407 R290 0,050 0,000150 F 1807 R290 0,059 0,000177 F 2207 R290 0,060 0,000180...
  • Page 10: Electrical Connection

    Electrical connection Read the text below thoroughly before electrical connection. The cabinet is intended for connection to alternating current. The connection voltage (V) and frequency (Hz) are shown on the name plate in the cabinet (see Fig. 9). Only the supplied cord is to be used. Never use an extension cord for this appliance! If a wall socket is placed in a longer distance than the length of the supplied power cord, contact an electrician to establish a wall socket within the range of the...
  • Page 11: General Use

    General use Do not block vent holes in the front panel. Do not damage the refrigeration system parts. During normal operation, some parts of the refrigeration system in the compressor compartment might reach high temperatures, and could therefore cause burns if touching these components. Do not use electrical devices inside the cabinet.
  • Page 12: Starting Up

    Starting up Display overview: Rapid thaw* Temperature setting Start/stop Code/parameter setting Dry refrig.* Defrosting Keylock * = no function in this product. Plug in the cabinet. To start, press the START/STOP key. During start up, the software version is displayed, followed by the software variant. The cabinet temperature is displayed, when the cabinet starts normal operation.
  • Page 13: Temperature Setting

    Temperature setting Temperature control: Press to see the cabinet temperature setting; the display will show the set temperature. Temperature regulation: Keep pressed. At the same time, press Each time is pressed the temperature will change one degree. When the display shows the desired temperature, let go of the two keys and the setting has been made.
  • Page 14: Troubleshooting

        Troubleshooting Noise:  If abnormal noise occurs, request service assistance.  Operating sounds from compressor, condenser fan and interior fan are normal.  If sheet metal parts, front panels or panels in front of the compressor compartment are making noise, these might be open.
  • Page 15: User Menu

        User menu This chapter includes setting of alarm values. The alarm system is divided into 2 systems. The one system only triggers local alarms, which means that the error codes are only shown at the display. The other alarm system triggers both alarms at the display, but it also activates the remote alarm outlet.
  • Page 16: Defrosting

        Defrosting Defrosting is automatically performed 4 times every 24 hours. If the counter is operating under severe load (frequent door opening and frequent replenishment), manual defrosting can become necessary. Starting manual defrosting: push simultaneously for more than 3 seconds. The next defrost will occur 6 hours later.
  • Page 17: Power Failure

        Power failure In the event of a power failure, the control remembers the temperature setting and restarts the counter when power is restored. If the power failure persists for some time, the control might revert to the factory setting. Cleaning Insufficient cleaning will cause that the counter will not work at optimum perfomance, or eventually it will be defective.
  • Page 18     Fig.7a Fig.7b Fig.7c          ...
  • Page 19: Changing Door Hinge Side

        Changing door hinge side The door can be changed from righthand-hinged to lefthand-hinged or vice-versa. To do so, proceed as follows: Fig. 8 1. Remove the hinge at pos. A. 2. Lift off the door. 3. Remove the hinge at pos. B. 4.
  • Page 20: Door/Drawer Gaskets

    When reporting a malfunction please state the type and serial number (S/N) of the cabinet. This information is found on the name plate, see Fig. 9. Gram Commercial, Denmark Aage Grams Vej 1, 6500 Vojens Made in DK. CVR nr. 41 42 39 86...
  • Page 21: Disposal

    Disposal of an old cabinet is only available when we are delivering a new one at the same time. Cabinets must be fully defrosted and emptied prior to collection. Gram recognises that our products for the catering market are considered as WEEE when they become obsolete. To ensure that Gram’s responsibilities are handled correctly and environmentally friendly, we are signed up the largest Business to Business compliance scheme in the UK –...
  • Page 22: Ec-Declaration Of Conformity

    DS/EN 60335-2-89:2010 – Household and similar electrical appliances. Safety. Particular requirements for commercial refrigerating appliances with an incorporated or remote refrigerant condensing unit or compressor Person Company: Gram Commercial (CVR-nr. 41423986) responsible for Adress: Aage Grams Vej 1 technical dossier...
  • Page 23: Ukca-Declaration Of Conformity

        UKCA-Declaration of conformity   Producer Name: Gram Commercial (CVR-nr. 41423986) Address: Aage Grams Vej 1, 6500 Vojens Tel.: +45 73 20 12 00 Product Model: Gastro 1407, Gastro 1807, Gastro 2207 Gastro 1808, Gastro 2408 Refrigerant: R290 Year:...
  • Page 24: The Introduction

        Service manual The introduction. Since the introduction of our own standard controller I year 2001, the controller has gone through several software updates. More program variants is developed, new functions is added to existing variants and others is been improved.
  • Page 25: Software Version And Program Variant In Start-Up Sequence

        Make sure the appliance is switched off at the socket before service is performed on electrical parts. It is not sufficient to switch off the cabinet by the START/STOP key as there will still be voltage to some electrical parts of the cabinet.. Software version and program variant in start-up sequence When the cabinet switches ON, the controller shows the software version and program variant.
  • Page 26: Key Lock

        Key lock The keypad can be locked by entering the code: for more than 6 seconds. The lamp lights up to indicate that the keys are locked, and a short beep sounds. Now it is not possible to use the keys for temperature setting etc.
  • Page 27: User Menu

        User menu Push on buttons at the same time in more than 3 sec. and the first Setup menu appears in the display. With buttons its possible to look through each menu items in the “User menu”. Push on button to activate the desired item and adjust the setting with buttons.
  • Page 28: Visual And Acoustic Settings

        Visual and acoustic settings Push on buttons at the same time in more than 6 sec. and the menu item [ ] appears in the display. With buttons it’s possible to look through the main menu item [ ] and [ ].
  • Page 29: Settings For Running Cycle

        Settings for running cycle Push on buttons at the same time in more than 6 sec. and the menu item [ ] appears in the display. With buttons it’s possible to look through the main menu item [ ], [ ] and [ ].
  • Page 30: Test Program For Relays And Electrical Components

        Test program for relays and electrical components Push on buttons at the same time for more than 6 sec. and the menu item [ ] appears in the display. Note: When this test program is started, all outputs are de-activated, which means the cabinet is turned off. It might be experienced that the compressor does not start again after leaving the program, because the compressor protection “forced pause”...
  • Page 31: Display Of Current Sensor Inputs

        Display of current sensor inputs Push on buttons at the same time in more than 6 sec. and the menu item [ ] appears in the display. With buttons its possible to look through each menu items to check each sensor in the cabinet. Push on button to activate the actual sensor and the display shows the actual temperature.
  • Page 32: Parameter Settings In Commercial Program Variants

        Parameter settings in commercial program variants Refrigerator Extended refrigerator Freezer Systemvars Version number 85.75 85.75 85.75 85.75 85.75 85.75 85.75 85.75 85.75 85.75 85.75 85.75 Setpoint (celsius) +12/+2 +12/+2 +12/+2 +12/-5 +12/-5 +12/-5 +12/-5 -5/-25 -5/-25 +10/-30 +10/-25 -5/-25 Temperature range (celcius) Menu access: P+1 ...
  • Page 33: Plug Connections Onboard The Controller

        Plug connections onboard the controller The description here below explains the plugs or terminals to each special function and relay. Plug Electrical component Description 230 Volt relay – K1 The relay supplies the compressor and the condenser fan with power.
  • Page 34     Room sensor input NTC sensor Evaporator sensor input NTC sensor Condenser sensor input 1 NTC sensor Condenser sensor input 2 NTC sensor Sensor input for a extra sensor NTC sensor    ...
  • Page 35: Wiring Diagram - K

        Wiring diagram – K    ...
  • Page 36: Wiring Diagram - M

        Wiring diagram – M    ...
  • Page 37: Wiring Diagram - F

        Wiring diagram – F    ...
  • Page 38: Piping Diagram

        Piping diagram      ...

Table of Contents