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RYTEC Spiral SST Installation Manual
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Spiral
SST and STT Installation Manual
®
Rytec
installation safety information
®
The meaning of signal words
Summary
Technical content produced by Rytec includes safety information which must be read, understood
and obeyed to reduce the risk of death, personal injury or equipment damage. This information
is boxed to set it apart from other text. The boxed text identifies the nature of the hazard and
appropriate steps to avoid it.
The safety alert symbol identifies a situation that can result in personal injury. The accompanying
signal word indicates the likelihood and potential severity of the injury. The meaning of the signal
words is as follows:
Warning indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
Caution indicates a hazardous situation that, if not avoided, could result
in minor or moderate injury.
Safety icons used in this manual
Shock
Fall
Crush
Cut
Forklift
hazard
hazard
hazard
hazard
Installation safety
Do not install any Rytec product until
you have read and understood the safety information and instructions. Make
sure all applicable regulations are observed and obeyed at all times.
Observe these precautions
while installing the door:
Only trained, qualified and authorized individuals are to install the door and the control system.
The installation site comprises the physical area required to safely uncrate, stage and install the door.
Make sure all personnel at the installation site have been informed of the date, time and location of the installation.
Make sure there is no pedestrian or vehicular traffic within the installation site for the duration of the installation.
Make sure you have and use all required Personal Protective Equipment.
Make sure you have adequate personnel and equipment to safely perform all lifts.
Make sure you have been informed of any hazardous conditions that exist within the installation site.
Make sure the installation site is kept clear of obstructions and debris and that the floor is dry.
Make sure you are aware of the location of all power lines, piping and HVAC systems within the installation site.
Make sure all accessories installed with the door are approved by the manufacturer.
Sp i ra l
SS T an d S T T In s tal l at io n M a nua l
10 72125 -0
Rev 03
04 /2 2
®
Spiral
SST and STT Installation Manual
®
WARNING
CAUTION
Other icons used in this manual
Indicates instructions which, if not followed,
could result in damage to the door or
voiding of the warranty.
Requirements – Staffing
Two installers
A licensed electrician is
recommended for making
all electrical connections
Electrician's responsibilities
Refer to the Rytec System 4
Drive & Control
®
Installation & Owner's Manual for a complete list of the
electrician's responsibilities.
WARNING
Electrical work must meet
all applicable local, state and
national codes.
Failure to wire the door correctly
can cause shock, burns or death
to the people who install, use or
service the door.
Failure to comply also voids the
warranty for the door.
Requirements – Site Conditions
Installers must have unrestricted access to the door
opening at all times during the installation.
Make sure there is no pedestrian or vehicular traffic
within the installation site for the duration of the
installation.
Indicates best practice.
This is how Rytec Technical
Support does the job.
Requirements – Lifts
WARNING
A forklift is mandatory for the
safe and proper installation of
this door.
Forklift
that meets the following specifications:
Minimum 4,000-pound lift
capacity
Minimum height ability:
door height + 12"
48"– wide fork
Side shift capability
WARNING
Follow all safety instructions
on all lifts and ladders used for
this installation.
Scissor lift
that meets the following specifications:
Can hold both installers
Minimum height ability:
door height
Alternatively, two ladders
of sufficient height to
safely access the door head assembly
1

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Summary of Contents for RYTEC Spiral SST

  • Page 1 Support does the job. Summary Technical content produced by Rytec includes safety information which must be read, understood and obeyed to reduce the risk of death, personal injury or equipment damage. This information Requirements – Staffing Requirements –...
  • Page 2 Terms used by Rytec to describe Fl a sh in the parts of the door This illustration shows the terms used by Rytec technical support to refer to the Table of Contents major components of your door. Installation safety Using these terms helps technical...
  • Page 3 CAN distribution box at the base Connector for cable to of the non-drive side side colum. controller (flying lead) ▪ CAN-enabled Rytec devices can plug into any Cable Port 3 path signal signal cables to path path available port in any CAN box.
  • Page 4 (optional): preinstalled. (inside top, non-drive side). preinstalled. Toll Free Technical Support 1–800–628–1909 page for list of Rytec terms for the parts of the door. Drive belt guard cover: Must be removed to One Center Parkway Jackson, Wisconsin 53037 – 0403...
  • Page 5 Make sure there is enough space to lift the door: make sure the site has space for the total width and the total height you calculated. Call Rytec technical support at 800-628-1909 or email helpdesk@rytecdoors.com if you have any questions about the measurements at the site.
  • Page 6 Spiral SST and STT Installation Manual ® How to prep the head assembly Remove the belt guard cover. Remove springs, blocks and (optional) hood cover panels for clear access. Use a forklift to move the head assembly to an open space. number of torx screws number of torx screws varies based on...
  • Page 7 Spiral SST and STT Installation Manual ® Remove the five preinstalled side column -S and -S/R doors only: look for the wall mount brackets at the top rear corners of the head assembly. Protect your cables! On the drive side, reach screws (located in the shaded area).
  • Page 8 How to center the door in the door opening Make sure the cables are disconnected when you Rytec doors are engineered to be centered in the door opening, so follow these remove the cover. You will reconnect them later. steps even if the width of the opening and the production width match exactly.
  • Page 9 If the wall is not plumb, or there is bowing or an obstruction in the wall, shim the columns. Call Rytec technical support at 800-628-1909 immediately and stop the installation To prevent column from bowing, shim as needed at each anchor point.
  • Page 10 These give the MRP controller Production scheduler Order type Start Finish ZP02 06/03/2019 06/05/2019 B5 ZMAT Tier 7 RYTEC MTO Order best reference Status Plant Reservation number Creation Date 2000 REL MSPT PRT PRC SETC 0002425475 05/31/2019 Rytec Corporation - for plumb.
  • Page 11 Spiral SST and STT Installation Manual ® Clamp the non-drive side column into place. a laser line parallel to the wall 1" (one inch) in front of columns. Make sure the line is parallel to the wall. Measure the distance from the wall to the laser line at multiple locations.
  • Page 12: Small Parts

    Spiral SST and STT Installation Manual ® Step 2: Install the rear seal Step 3: Replumb and square the door and finish anchoring the side columns Install bolts on both sides of the seal and hand tighten. Plumb both side columns from the front again. Realign if necessary.
  • Page 13 Spiral SST and STT Installation Manual ® How to install the head assembly Secure the head assembly to the side columns. Do this on both sides of the head assembly. Line up the head assembly with the side columns before lifting. Start at the top and work around the screw holes.
  • Page 14 Spiral SST and STT Installation Manual ® How to raise the vertical guide tracks into place Make sure that all of the vertical guide track holders are loose enough to allow the track to move freely. DO NOT remove any of the holders. 13mm Make sure the pins at the top of the vertical guide track a align with the holes in the head assembly track b .
  • Page 15 SPIRAL STT-L 20000597 1 EA MRP controller Production scheduler Order type ZP02 Start Finish 06/03/2019 06/05/2019 RYTEC MTO Order B5 ZMAT Tier 7 Status Plant Reservation number Creation Date 2000 REL MSPT PRT PRC SETC 0002425475 05/31/2019 Rytec Corporation -...
  • Page 16 Hand tighten the clamp nuts. DO NOT unspool the strap or 2" change the number of wraps unless you are in contact with Rytec technical support at 800-628-1909. DO NOT trim The wraps are required for the the strap.
  • Page 17 Spiral SST and STT Installation Manual ® How to install the locking collars at the top and bottom of the springs Adjust the strap until the measured Stretch the springs downward. distance matches the object list and the Slide the bottom spring tabs into the wide Install the locking collars onto the tabs at the top Install...
  • Page 18 Spiral SST and STT Installation Manual ® How to install the secondary drive belt Set the height of the top nut on the rear baseplate mounting post a . 1: Slide the rear flange of the baseplate pulley assembly b under the top nut until it touches the post.
  • Page 19 Spiral SST and STT Installation Manual ® How to install the corner brackets, (optional) bottom hood Attach the spreader brackets to the bottom hood spreader. spreader and (optional) wireless antenna Drive side Non-drive side 13mm Locate the corner brackets, SMALL PARTS SMALL PARTS wireless antenna arm and hardware in the small parts box.
  • Page 20 Spiral SST and STT Installation Manual ® How to connect the CAN bus cables Reach into the drive side compartment remove the wireless antenna and Inside the drive side console, antenna bracket from the connect the M12 CAN connectors: top of the motor. The male M12 for the cable from the CAN port ▪...
  • Page 21 Spiral SST and STT Installation Manual ® How to complete the installation of the CAN bus cables How to install the jamb mounted SmartSurround™ light curtains Connect the two cables that the jamb mounted SmartSurround™ transmitter and receiver from the kit. connect the jamb mounted SmartSurround™...
  • Page 22 CAN bus system. The frame and cabling for side column mounted BTA4 terminals are preinstalled at Rytec. All other mountings must be field installed. Ø = Match anchoring hardware How to install the BTA4 user terminal frame remotely Check with the door owner where they want the BTA4 installed remotely.
  • Page 23 Spiral SST and STT Installation Manual ® Install the BTA4 frame using the supplied hardware for wall mounting, or your own. For side column mounting, install the grommet into the cable access hole. Back of BTA4 template Intentionally left blank Spir al SST and ST T I ns ta l l at i o n M a nu a l 1 07 2 1 25 - 0...
  • Page 24 Spiral SST and STT Installation Manual ® How to connect the BTA4 user terminal to the CAN bus system How to install the MS4 user terminal Check with the door owner whether they want the MS4 installed into the Connect the BTA4 to the CAN bus system.
  • Page 25: Terminal Block

    Spiral SST and STT Installation Manual ® How to connect the MS4 user terminal to the CAN bus system Trim jacket on M8 flying lead to expose wires, and connect wires to terminals 380-383. Connect the M8 flying lead cable to the head assembly repeater box and route it to the MS4 user terminal.
  • Page 26 Spiral SST and STT Installation Manual ® How to connect the brake release cable to the brake release lever Pull down the brake release lever to the fully Pull up the brake release lever 180° to the released position. fully engaged position. Locate the brake release Pull...
  • Page 27 Spiral SST and STT Installation Manual ® (optional) How to install the bottom hood cover Install the splice brackets for the bottom hood cover panels. ▪ On -L and -L/R doors, the brackets attach to the front splice brackets and the bottom hood spreader. It is recommended that you do not use power tools for these steps.
  • Page 28 Spiral SST and STT Installation Manual ® (optional) How to install the slanted top hood cover -L and -L/R doors: install the rest of the splice brackets. It is recommended that you do not use power tools for these steps. Overtorquing screws can damage the riveted nuts that secure them.
  • Page 29 Spiral SST and STT Installation Manual ® -S, -S/R, -US and -US/R doors: install the rest of the splice brackets. Align side flashing with top of hood cover, place flashing tight against the cover and anchor in place. Do this on both sides of the head assembly.
  • Page 30: Before You Begin

    You must use the same gauge wire for the entire length. Gauge is listed in the steps in these instructions. sensor • Wires: Wires: All spliced field wiring must maintain the voltage and temperature rating supplied by Rytec. • Wires: Wires: Brown...
  • Page 31 Spiral SST and STT Installation Manual ® How to install the high-voltage wiring How to install the System 4 controller WARNING Open the System 4 controller box and remove the controller and ferrite filters. Set the disconnect switch to the OFF position and perform a lockout/tagout Loosen screws on the control box and open...
  • Page 32 Spiral SST and STT Installation Manual ® How to install the low-voltage wiring 16 AWG Connect the high-voltage wiring from the motor. Shielding: braided copper mesh and drain wire Low-voltage wires can be run in the same conduit. ▪ All low-voltage wiring must be 24 VDC+ only, ▪...
  • Page 33 Connect the CAN bus wiring. Shielding: metal foil and drain wire Shielding: wire mesh Encoder wiring must not be spliced unless you have consulted with Rytec technical support at 800-628-1909. WHITE G SH G SH GREEN YELLOW BLUE GRAY...
  • Page 34 Press to increase a value or Accesses more parameters parameter number Set the value to 10 (Service level password). ▪ = Rytec level Press and hold to increase values Parameter name You are in Parameter mode. Go to parameter 999. Accesses all parameters...
  • Page 35 Spiral SST and STT Installation Manual ® Next: to start the CAN bus synchronization, assign the two Advanced3 light Next: assign the two inside SmartSurround™ light curtains to parameter L:401 curtains to parameter L:201 On doors that are mounted to interior walls, NOTE: the values you will see at parameters L:201, L:401 and L:501 will be the IDs for the light curtains included in the...
  • Page 36 Spiral SST and STT Installation Manual ® Next: assign the two outside SmartSurround™ light curtains to parameter L:501 Next: set limits Do This Result Do This Result On doors that are mounted to until the “Syncron.” screen displays until “Open Limit Set” screen displays interior walls, jamb mounted SmartSurrounds™...
  • Page 37 How to adjust the secondary drive belt. PDN-UI-000061 PDN-UI-000052 Panel is not plumb: contact Rytec technical support at 800-628-1909. You can now go to parameter P:130. You can now change the value of parameter P:999. Are the drive belt pulley assemblies level?
  • Page 38: Self Check

    MUST do a soft reboot of the controller to re-sync the CAN bus system when all cables have been reconnected. RYTEC Press and hold all three buttons ▪ TST FU3R-RY V02- until the display goes blank.
  • Page 39 Spiral SST and STT Installation Manual ® How to adjust the proximity sensor Remove the four screws and the bottom cover of the motor. What’s the problem? The controller tracks the position of the manual break release through a magnetic sensor located in the motor.
  • Page 40 CAN bus system when all close limit position for the door. cables have been reconnected. ▪ The Down arrow decreases the value and lowers RYTEC the close limit for the door. Press and hold all three buttons ▪ until door returns to run mode TST FU3R-RY V02- until the display goes blank.
  • Page 41 RY-FT-000092 If the red light and yellow lights are on, or if you see a different combination of lights, call Rytec technical support at 800-628-1909. Sp i ra l SS T an d S T T In s tal l at io n M a nua l...
  • Page 42: How To Complete The Installation

    Spiral SST and STT Installation Manual ® How to complete the installation It is recommended that you do not use power tools for these steps. Overtorquing screws can damage the riveted nuts that secure them.. If the door has a preinstalled front hood Reinstall both side column covers.

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