RYTEC Spiral SST Installation Manual
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Spiral
SST and STT Prewire Installation Manual
®
Rytec
installation safety information
®
The meaning of signal words
Summary
Technical content produced by Rytec includes safety information which must be read, understood
and obeyed to reduce the risk of death, personal injury or equipment damage. This information
is boxed to set it apart from other text. The boxed text identifies the nature of the hazard and
appropriate steps to avoid it.
The safety alert symbol identifies a situation that can result in personal injury. The accompanying
signal word indicates the likelihood and potential severity of the injury. The meaning of the signal
words is as follows:
Warning indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
Caution indicates a hazardous situation that, if not avoided, could result
in minor or moderate injury.
Safety icons used in this manual
Shock
Fall
Crush
Cut
Forklift
hazard
hazard
hazard
hazard
Installation safety
Do not install any Rytec product until
you have read and understood the safety information and instructions. Make
sure all applicable regulations are observed and obeyed at all times.
Observe these precautions
while installing the door:
Only trained, qualified and authorized individuals are to install the door and the control system.
The installation site comprises the physical area required to safely uncrate, stage and install the door.
Make sure all personnel at the installation site have been informed of the date, time and location of the installation.
Make sure there is no pedestrian or vehicular traffic within the installation site for the duration of the installation.
Make sure you have and use all required Personal Protective Equipment.
Make sure you have adequate personnel and equipment to safely perform all lifts.
Make sure you have been informed of any hazardous conditions that exist within the installation site.
Make sure the installation site is kept clear of obstructions and debris and that the floor is dry.
Make sure you are aware of the location of all power lines, piping and HVAC systems within the installation site.
Make sure all accessories installed with the door are approved by the manufacturer.
Sp i ra l
SS T an d S T T Prew ire In s ta llat io n Manu al
1072 124-0
Re v 03
®
Spiral
SST and STT Prewire Installation Manual
®
WARNING
CAUTION
0 1 /2 2
Other icons used in this manual
Indicates instructions which, if not followed,
could result in damage to the door or
voiding of the warranty.
Requirements – Staffing
Two installers
A licensed electrician is
recommended for making
all electrical connections
Electrician's responsibilities
Refer to the Rytec System 4
Drive & Control
®
Installation & Owner's Manual for a complete list of the
electrician's responsibilities.
WARNING
Electrical work must meet
all applicable local, state and
national codes.
Failure to wire the door correctly
can cause shock, burns or death
to the people who install, use or
service the door.
Failure to comply also voids the
warranty for the door.
Requirements – Site Conditions
Installers must have unrestricted access to the door
opening at all times during the installation.
Make sure there is no pedestrian or vehicular traffic
within the installation site for the duration of the
installation.
Indicates best practice.
This is how Rytec Technical
Support does the job.
Requirements – Lifts
WARNING
A forklift is mandatory for the
safe and proper installation of
this door.
Forklift
that meets the following specifications:
Minimum 4,000-pound lift
capacity
Minimum height ability:
door height + 12"
48"– wide fork
Side shift capability
WARNING
Follow all safety instructions
on all lifts and ladders used for
this installation.
Scissor lift
that meets the following specifications:
Can hold both installers
Minimum height ability:
door height
Alternatively, two ladders
of sufficient height to
safely access the door head assembly
1

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Summary of Contents for RYTEC Spiral SST

  • Page 1 Support does the job. Summary Technical content produced by Rytec includes safety information which must be read, understood and obeyed to reduce the risk of death, personal injury or equipment damage. This information Requirements – Staffing Requirements –...
  • Page 2: Table Of Contents

    Rytec® installation safety information . . . . . . . . . . . . . 1 Using these terms helps technical Requirements –...
  • Page 3: New In 2022 Spirals: Smartsurround™ Light Curtains And Can Bus Cabling

    CAN-enabled Rytec devices can plug into any ▪ signal signal available port in any CAN box. For example, path path the CAN-enabled BTA4 user terminal plugs into...
  • Page 4: How To Uncrate The Door And Inspect The Installation Site

    See previous (optional): (optional): preinstalled. preinstalled. (inside top, non-drive side). Toll Free Technical Support page for list of Rytec terms for the parts of the door. 1–800–628–1909 Must be removed to Some panels must Drive belt guard cover: One Center Parkway Jackson, Wisconsin 53037 –...
  • Page 5 Reciprocating saw has space for the total width and the total height you calculated. Call Rytec technical support at 800-628-1909 or email helpdesk@rytecdoors.com if you have any questions about the measurements at the site. Sp i ra l...
  • Page 6: How To Prep The Head Assembly

    Spiral SST and STT Prewire Installation Manual ® How to prep the head assembly How to remove the side console covers and side column screws Remove springs, blocks and Smaller (-L and -L/R) doors: remove the front console cover d to access the top screw for the belt cover. (optional) hood cover panels for clear access.
  • Page 7 Spiral SST and STT Prewire Installation Manual ® -S and -S/R doors: look for the wall mount brackets at the top rear corners of the head assembly. Protect the brake release cable! Remove the screws and washers and flip each bracket so the flange points up. The cable is preinstalled, and can be Line up bracket with the rear of the head assembly, then...
  • Page 8: How To Prep The Side Columns

    Spiral SST and STT Prewire Installation Manual ® How to prep the side columns Make sure the vertical guide tracks for the door panels are in the fully lowered position. Remove the covers on both side columns. Door ships with each Screws for side column covers run in a vertical line.
  • Page 9: How To Center The Door In The Door Opening

    Plumb, level, square: how to position the door correctly as you install the side columns Rytec doors are engineered to be centered in the door opening, so follow these steps even if the width of the opening and the production width match exactly.
  • Page 10 Spiral SST and STT Prewire Installation Manual ® Step 1: Plumb and level the site, then install and plumb the side columns If the floor is level, install the drive side column first. If the floor is not level, install the side column that is not shimmed first. Plumb the door opening.
  • Page 11 MRP controller Production scheduler Order type Start Finish ZP02 06/03/2019 06/05/2019 B5 ZMAT Tier 7 RYTEC MTO Order from the wall to the Status Plant Reservation number Creation Date 2000 REL MSPT PRT PRC SETC 0002425475 05/31/2019 Rytec Corporation -...
  • Page 12 Spiral SST and STT Prewire Installation Manual ® Step 2: Install the rear seal Plumb the side columns to each other. Install bolts on both sides of the seal and hand tighten. SMALL PARTS 0550259-0Z01 Laser level 10mm Measure distance Non- Drive from front of each...
  • Page 13: How To Install The Head Assembly

    Spiral SST and STT Prewire Installation Manual ® Step 3: Replumb and square the door and finish anchoring the side columns How to install the head assembly Plumb both side columns from the front again. Line up the head assembly with the side columns before lifting. Realign if necessary.
  • Page 14: How To Remove The Cradle

    Spiral SST and STT Prewire Installation Manual ® How to raise the vertical guide tracks into place Secure the head assembly to the side columns. Do this on both sides of the head assembly. Make sure that all of the vertical guide track holders are loose enough to allow the track to move freely.
  • Page 15: How To Install The Springs

    SPIRAL STT-L 20000597 1 EA MRP controller Production scheduler Order type ZP02 Start Finish 06/03/2019 06/05/2019 RYTEC MTO Order B5 ZMAT Tier 7 Status Plant Reservation number Creation Date 2000 REL MSPT PRT PRC SETC 0002425475 05/31/2019 Rytec Corporation -...
  • Page 16 Hand tighten DO NOT unspool the strap or the clamp nuts. 2" change the number of wraps unless you are in contact with Rytec technical support at 800-628-1909. The wraps are required for the DO NOT trim door to operate correctly.
  • Page 17 Spiral SST and STT Prewire Installation Manual ® How to install the locking collars at the top and bottom of the springs Adjust the strap until the measured Stretch the springs downward. distance matches the object list and the Slide the bottom spring tabs into the wide Install the locking collars onto the tabs at the top...
  • Page 18: How To Install The Secondary Drive Belt

    Spiral SST and STT Prewire Installation Manual ® How to install the secondary drive belt Set the height of the top nut on the rear baseplate mounting post a . 1: Slide the rear flange of the baseplate pulley assembly b under the top nut until it touches the post.
  • Page 19: How To Install The Corner Brackets, Wireless Antenna And (Optional) Bottom Hood Spreader

    Spiral SST and STT Prewire Installation Manual ® How to install the corner brackets, wireless antenna and If the door has a bottom hood cover, attach the spreader brackets to the bottom hood spreader. (optional) bottom hood spreader 13mm Drive side Non-drive side Locate the corner brackets,...
  • Page 20 Spiral SST and STT Prewire Installation Manual ® How to connect the CAN bus cables Reach into the drive side compartment remove the wireless antenna and Inside the non-drive side console, antenna bracket from the connect the M12 CAN connectors: top of the motor.
  • Page 21 Spiral SST and STT Prewire Installation Manual ® How to install the wall mounted (rear) SmartSurround™ light curtains Connect the two cables that connect the wall mounted SmartSurround™ light curtain to the CAN port. Line up the rear SmartSurround™ transmitter and receiver from the crate and install them onto the drive side embossed arrows...
  • Page 22 Spiral SST and STT Prewire Installation Manual ® (Optional) How to install BTA4 user terminal in a remote location Line up the two bottom tabs on the BTA4 unit with the Locate the BTA4 kit and SMALL PARTS bottom tabs in the frame a . Part No.
  • Page 23: How To Connect The Brake Release Cable To The Brake Release Lever

    Spiral SST and STT Prewire Installation Manual ® How to connect the brake release cable to the brake release lever Pull down the brake release lever to the fully Pull up the brake release lever 180° to the released position. fully engaged position.
  • Page 24: How To Wire The Door

    Spiral SST and STT Prewire Installation Manual ® How to wire the door WARNING Find the schematics for the door in the red document envelope. All electrical work must meet all applicable local, state and national codes. It is recommended that all electrical work be done by a certified electrician. Check the crate and small parts boxes accessories such as activators or safety devices Failure to wire the door correctly could result in shock, burns or death to the people who...
  • Page 25: (Optional) How To Install The Bottom Hood Cover

    Spiral SST and STT Prewire Installation Manual ® (optional) How to install the bottom hood cover Install the splice brackets for the bottom hood cover panels. ▪ On -L and -L/R doors, the brackets attach to the front splice brackets and the bottom hood spreader. It is recommended that you do not use power tools for these steps.
  • Page 26: (Optional) How To Install The Slanted Top Hood Cover

    Spiral SST and STT Prewire Installation Manual ® (optional) How to install the slanted top hood cover -L and -L/R doors: install the rest of the splice brackets. It is recommended that you do not use power tools for these steps. Overtorquing screws can damage the riveted nuts that secure them.
  • Page 27 Spiral SST and STT Prewire Installation Manual ® -S and -S/R doors: install the rest of the splice brackets. Align side flashing with top of hood cover, place flashing tight against the cover and anchor in place. Do this on both sides of the head assembly. Anchoring hardware 13mm...
  • Page 28: How To Sync The Smartsurround™ System To The Controller, Set Limits, And Test The Door

    ▪ Press to increase a value or Accesses more parameters P:Password parameter number 999= 00100#00 ▪ = Rytec level 999= 00000#00 Press and hold to increase values Parameter name Accesses all parameters PDN-UI-000060 or parameter numbers quickly Requires password from technical support PDN-UI-000051 The Service level password is saved.
  • Page 29 Spiral SST and STT Prewire Installation Manual ® Next: begin the SmartSurround™ system synchronization Do This Result Do This Result If the current selection does NOT light the LEDs: Check the SmartSurround™ wall mounted Do This Result Do This Result (rear) light curtains on both side columns.
  • Page 30 Spiral SST and STT Prewire Installation Manual ® Next: set limits Do This Result Do This Result until “Open Limit Set” screen displays until the “Syncron.” screen displays Open Limit Set ! Syncron. _0 Press Reset when quality check is complete, you see these screens: Scrolling message: Hold Reset button if position OK...
  • Page 31: What To Test After Powering Up The Door

    How to adjust the secondary drive belt. PDN-UI-000061 PDN-UI-000052 Panel is not plumb: contact Rytec technical support at 800-628-1909. You can now go to parameter P:130. You can now change the value of parameter P:999. Are the drive belt pulley assemblies level?
  • Page 32 Spiral SST and STT Prewire Installation Manual ® How to adjust the secondary drive belt In the head assembly, “jump” the secondary drive belt one notch in the pulley. Adjust the belt one tooth at a time, then recheck level. WARNING Push up slack to create Press belt up and in...
  • Page 33 Spiral SST and STT Prewire Installation Manual ® How to adjust the proximity sensor Remove the four screws and the bottom cover of the motor. What’s the problem? The controller tracks the position of the manual break release through a magnetic sensor located in the motor.
  • Page 34 Spiral SST and STT Prewire Installation Manual ® How to manually reset the close limit (optional) How to level the baseplate pulley assembly First: set the controller to Parameter mode and access Service level parameters Do This Result Do This Result Loosen the screws and...
  • Page 35: How To Finish Testing The Door And The Safety Features

    Return to run mode. If the red light and yellow lights are on, or if you see a different combination of lights, call Rytec technical Activate the door using each activating support at 800-628-1909. system at least three times per system.
  • Page 36: How To Complete The Installation

    Spiral SST and STT Prewire Installation Manual ® How to complete the installation If the door has a preinstalled flat top It is recommended that you do not use power tools for these steps. hood cover, reinstall the top panels. Overtorquing screws can damage the riveted nuts that secure them..

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