RYTEC Spiral SST Installation Manual
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Spiral
SST and STT Installation Manual
®

Rytec Installation Safety information

The meaning of signal words

Summary
Technical content produced by Rytec includes safety information which must be read, understood
and obeyed to reduce the risk of death, personal injury or equipment damage. This information
is boxed to set it apart from other text. The boxed text identifies the nature of the hazard and
appropriate steps to avoid it.
The safety alert symbol identifies a situation that can result in personal injury. The accompanying
signal word indicates the likelihood and potential severity of the injury. The meaning of the signal
words is as follows:
Warning indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
Caution indicates a hazardous situation that, if not avoided, could result
in minor or moderate injury.

Safety icons used in this manual

Shock
Fall
Crush
Cut
Forklift
hazard
hazard
hazard
hazard

Installation safety

Do not install any Rytec product until
you have read and understood the safety information and instructions. Make
sure all applicable regulations are observed and obeyed at all times.
Observe these precautions
while installing the door:
Only trained, qualified and authorized individuals are to install the door and the control system.
The installation site comprises the physical area required to safely uncrate, stage and install the door.
Make sure that all personnel at the installation site have been informed of the date, time and location of the
installation.
Make sure that there is no pedestrian or vehicular traffic within the installation site for the duration of the
installation.
Make sure you have and use all required Personal Protective Equipment.
Make sure you have adequate personnel and equipment to safely perform all lifts.
Make sure that you have been informed of any hazardous conditions that exist within the installation site.
Make sure that the installation site is kept clear of obstructions and debris and that the floor is dry.
Make sure that you are aware of the location of all power lines, piping and HVAC systems within the installation site.
Make sure all accessories installed with the door are approved by the manufacturer.
S
®
SST
ST T i
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1230069-0
F T-T SK -000023
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p i r a l
a n d
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a n u a l
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Spiral
SST and STT Installation Manual
®
WARNING
CAUTION
01
11/ 19
Other icons used in this manual
Indicates instructions which, if not followed,
could result in damage to the door or
voiding of the warranty.
Requirements – Staffing
Two installers
A licensed electrician is
recommended for making
all electrical connections

Electrician's responsibilities

Refer to the Rytec System 4
Drive & Control
®
Installation & Owner's Manual for a complete list of the
electrician's responsibilities.
WARNING
Electrical work must meet
all applicable local, state and
national codes.
Failure to wire the door correctly
can cause shock, burns or death
to the people who install, use or
service the door.
Failure to comply also voids the
warranty for the door.
Requirements – Site Conditions
Installers must have unrestricted access to the door
opening at all times during the installation.
Make sure there is no pedestrian or vehicular traffic
within the installation site for the duration of the
installation.
Indicates best practice.
This is how Rytec Technical
Support does the job.
Requirements – Lifts
WARNING
A forklift is mandatory for the
safe and proper installation of
this door.
Forklift
that meets the following specifications:
Minimum 4,000-pound lift
capacity
Minimum height ability:
door height + 12"
48-inch wide fork
Side shift capability
WARNING
Follow all safety instructions
on all lifts and ladders used for
this installation.
Scissor lift
that meets the following specifications:
Can hold both installers
Minimum height ability:
door height
Alternatively, two ladders
of sufficient height to
safely access the door head assembly
1

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Summary of Contents for RYTEC Spiral SST

  • Page 1: Rytec Installation Safety Information

    Support does the job. Summary Technical content produced by Rytec includes safety information which must be read, understood and obeyed to reduce the risk of death, personal injury or equipment damage. This information Requirements – Staffing Requirements –...
  • Page 2: Table Of Contents

    Rytec Installation Safety information . . . . . . . . . . . . . . 1 Using these terms helps technical The meaning of signal words .
  • Page 3: How To Uncrate The Door And Inspect The Installation Site

    Flat top hood cover (optional): Drive belt guard cover: (inside top, non-drive side). Toll Free Technical Support page for list of Rytec terms for the parts of the door. (optional): preinstalled. preinstalled. 1–800–628–1909 One Center Parkway Jackson, Wisconsin 53037 – 0403 United States Indicates drive side.
  • Page 4 Make sure there is enough space to lift the door: make sure the site has space for the total width c and the total height e you calculated. Call Rytec technical support at 800-628-1909 or email helpdesk@rytecdoors.com if you have any questions about the measurements at the site.
  • Page 5: How To Prep The Head Assembly

    Spiral SST and STT Installation Manual ® How to prep the head assembly Remove the console cover and spacer bracket. Do this on both sides of the head assembly. Remove springs, blocks and (optional) hood cover panels for clear access. -L, -L/R = -L, -L/R = Tek screw...
  • Page 6: How To Prep The Side Columns

    Spiral SST and STT Installation Manual ® How to prep the side columns Protect the brake release cable! Remove the covers on both side columns. The cable is preinstalled, and can be Screws for side column covers run in a vertical line. There is also one screw at the base of the column. damaged when the head assembly is raised onto the side columns.
  • Page 7: How To Center The Door In The Door Opening

    How to center the door in the door opening Loosen the holders on the vertical guide track. Rytec doors are engineered to be centered in the door opening, so follow these If necessary, lower the track. steps even if the width of the opening and the production width match exactly.
  • Page 8: Plumb, Level, Square: How To Position The Door Correctly As You Install The Side Columns

    Spiral SST and STT Installation Manual ® Plumb, level, square: how to position the door correctly as you Step 1: Plumb and level the site, then install and plumb the side columns install the side columns Plumb If the wall is not plumb, the door opening.
  • Page 9 Production scheduler Order type Start Finish ZP02 Clamp the first side column into place. 06/03/2019 06/05/2019 B5 ZMAT Tier 7 RYTEC MTO Order Status Plant Reservation number Creation Date 2000 REL MSPT PRT PRC SETC 0002425475 05/31/2019 Rytec Corporation - Measuring...
  • Page 10 Spiral SST and STT Installation Manual ® Step 2: Install the rear seal a laser line parallel to the wall 1” (one inch) in front of columns. Make sure the line is parallel to the wall. Install hand tighten. bolts on both sides of the seal and SMALL PARTS 0550259-0Z01 Laser level...
  • Page 11: How To Install The Head Assembly

    Spiral SST and STT Installation Manual ® Step 3: Replumb and square the door and finish anchoring the side columns How to install the head assembly Plumb both side columns from the front again. Line up the head assembly with the side columns before lifting. Realign if necessary.
  • Page 12: How To Remove The Cradle

    Spiral SST and STT Installation Manual ® How to raise the vertical guide tracks into place Secure the head assembly to the side columns. Do this on both sides of the head assembly. Make sure that all of the vertical guide track holders are loose enough to allow the track to move freely.
  • Page 13: How To Run The Drive Side Cables For Pathwatch And Light Curtain

    Spiral SST and STT Installation Manual ® How to run the drive side cables for Pathwatch and light curtain How to run the non-drive side cables for Pathwatch and light curtain Cut the ties on the cables in the side columns. the cable ties.
  • Page 14 Spiral SST and STT Installation Manual ® all cables together along the outside of the console. Run the cables through the cord grips. Tie cables down at all tie points. 1: Remove the cord grip covers b . 2: Thread the light curtain cables through the cord grip covers.
  • Page 15: How To Install The Springs

    Spring straps guide tube(s), strap bracket, guide bracket(s) MRP controller Production scheduler Order type ZP02 Start Finish 06/03/2019 06/05/2019 RYTEC MTO Order B5 ZMAT Tier 7 Status Plant 2000 Reservation number Creation Date REL MSPT PRT PRC SETC 0002425475 05/31/2019...
  • Page 16 SPIRAL STT-L 20000597 1 EA MRP controller Production scheduler Order type ZP02 Start Finish 06/03/2019 06/05/2019 B5 ZMAT RYTEC MTO Order Tier 7 Status 13mm Plant 2000 Reservation number Creation Date REL MSPT PRT PRC SETC 0002425475 05/31/2019 Rytec Corporation -...
  • Page 17: How To Install The Toothed Drive Belt

    Spiral SST and STT Installation Manual ® How to install the secondary drive belt Remove the nuts and retrieve the third Stretch the springs downward. clamp plate. Slide Make sure the secondary drive belt is the bottom spring tabs into the slots Loop kept taut throughout these steps.
  • Page 18: How To Install The Corner Brackets, Wireless Antenna And (Optional) Bottom Hood Spreader

    Spiral SST and STT Installation Manual ® How to install the corner brackets, wireless antenna and Set the height of the top nut on the rear baseplate mounting post a . (optional) bottom hood spreader 1: Slide under the top nut the rear flange of the baseplate pulley assembly b until it touches the post.
  • Page 19 Spiral SST and STT Installation Manual ® If the door has a bottom hood cover, attach the spreader brackets to the bottom hood spreader. Reach into the drive side compartment remove the wireless antenna and antenna bracket from the 13mm top of the motor.
  • Page 20: How To Connect The Brake Release Cable To The Brake Release Lever

    Spiral SST and STT Installation Manual ® How to connect the brake release cable to the brake release lever Pull down the brake release lever to the fully Pull up the brake release lever 180° to the released position. fully engaged position. Locate the brake release Pull...
  • Page 21: (Optional) How To Install The Bottom Hood Cover

    Spiral SST and STT Installation Manual ® (optional) How to install the bottom hood cover Install the splice brackets for the bottom hood cover panels. On -L and -L/R doors, the brackets attach to the front splice brackets and the bottom hood spreader. ■...
  • Page 22: (Optional) How To Install The Slanted Top Hood Cover

    Spiral SST and STT Installation Manual ® (optional) How to install the slanted top hood cover -L and -L/R doors: install the rest of the splice brackets. It is recommended that you do not use power tools for these steps. Overtorquing screws can damage the riveted nuts that secure them..
  • Page 23 Spiral SST and STT Installation Manual ® -S and -S/R doors: install the rest of the splice brackets. Align side flashing with top of hood cover, place flashing tight against cover, and anchor in place. Do this on both sides of the head assembly. Anchoring hardware 13mm...
  • Page 24: How To Install The System 4 Controller And Wire The Door

    Motor power (1 or 2) Brake All spliced field wiring must maintain the voltage and temperature rating supplied by Rytec. • Contract Rytec Technical support at 800-628-1909 or email helpdesk@rytecdoors.com before starting the installation if you cannot meet any of these standards or have questions about how to implement them.
  • Page 25 Spiral SST and STT Installation Manual ® How to install the System 4 controller How to install the high-voltage wiring WARNING Open the System 4 controller box and get the controller and ferrite filters. Loosen screws on the control box and open the cover panel.
  • Page 26 Spiral SST and STT Installation Manual ® How to install the low-voltage wiring 16 AWG Connect the high-voltage wiring from the motor. Shielding: braided copper mesh and drain wire Low-voltage wires can be run in the same conduit. ▪ All low-voltage wiring must be 24 VDC+ only, installed per NEC to ▪...
  • Page 27 X-10 junction box. Shielding: Shielding: metal foil and drain wire unshielded Encoder wiring must not be spliced unless you have consulted with Rytec technical support at 800-628-1909. YL, GR Interface board 240 241 240 241 Encoder...
  • Page 28: Before Powering Up The Door

    Spiral SST and STT Installation Manual ® Before powering up the door Make sure the protective film has been removed from both light curtains before turning on power to the door. WARNING It is recommended that this pretest be done by a certified electrician. Do This Result Do This...
  • Page 29: What To Test After Powering Up The Door

    Spiral SST and STT Installation Manual ® What to test after powering up the door How to reverse the rotation of the motor First: set the controller to Parameter mode and access Service level parameters fully open and close door five times Press and hold the arrows to fully open, Do This Result...
  • Page 30 Spiral SST and STT Installation Manual ® How to adjust the secondary drive belt In the head assembly, "jump" the secondary drive belt one notch in the pulley. WARNING Adjust the belt one tooth at a time, then recheck level. Do not perform this procedure until the power disconnect is in the OFF position and a lockout/tagout is complete.
  • Page 31 Spiral SST and STT Installation Manual ® How to level the baseplate pulley assembly How to manually reset the close limit (optional) First: set the controller to Parameter mode and access Service level parameters Loosen the top nut of the bolt on the side opposite to the side the belt favors Do This Result Do This...
  • Page 32: How To Finish Testing The Door And The Safety Features

    If the red light does not go off, or if you see a If the door also has a Pathwatch II warning light ■ different combination of lights, call Rytec technical sec. at the top of the door: support and request Service Bulletin #274.
  • Page 33: How To Complete The Installation

    Spiral SST and STT Installation Manual ® How to complete the installation It is recommended that you do not use power tools for these steps. Overtorquing screws can damage the riveted nuts that secure them.. Reinstall both side column covers. Reinstall both console covers.

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