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Summary of Contents for McConnel 1300
- Page 1 McCONNEL Publication 959 September 2019 Part No. 24214.59 ROBO-MULCHER HEAD & ROBO-FOREST HEAD 1300, 1600 & 1900 Models Operation Manual...
- Page 2 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
- Page 4 1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
- Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
- Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
- Page 7 DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Tractor front-mounted flail mower Product Code; RMOW Serial No. & Date ………………………………… Type ………………………… Manufactured in; United Kingdom Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...
- Page 8 Shropshire England Telephone: +44 (0)1584 873131 www.mcconnel.com This manual must be read and used in conjunction with: ROBOCUT RC56 & RC75 Operator Manual A copy of the Robocut RC56 & RC75 operator manual is available via the direct links below;...
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Page 10: Table Of Contents
CONTENTS General Information ......................1 Introduction .......................... 2 Machine Identification ......................2 Technical Specifications ...................... 3 Machine Handling ........................ 4 Machine Overview ....................... 5 Safety Information ........................ 6 Safety Decals ........................9 Attaching The Machine ...................... 10 Hydraulic Connections ....................... 12 Machine Removal ...................... -
Page 12: General Information
GENERAL INFORMATION Read this manual before fitting or operating the machine or accessory. Whenever any doubt exists contact your local dealer or the McConnel Service Department for assistance. Only use ‘Genuine McConnel Parts’ on McConnel machinery and equipment. DEFINITIONS The following definitions apply throughout this manual;... -
Page 13: Introduction
INTRODUCTION The Robo-Forest and Robo-Mulcher machines are ultra-heavy-duty 1.3m, 1.6m & 1.9m flailhead attachments for use on McConnel all-terrain remote control Robocut machines. All models feature a hydraulic front hood and reinforced steel push bar to aid the feeding of material into the machine. -
Page 14: Technical Specifications
1476mm 1791mm 2036mm Maximum depth (C) 850mm 850mm 850mm Maximum height (D) 1180mm 1180mm 1180mm SPECIFICATIONS – 1300 Models ROBO-MULCHER ROBO-FOREST Rotor speed (maximum) 3000rpm 3000rpm Rotor tools (type) Hammer Flail Fixed Tooth Rotor tools (quantity) Motor power (option) 56HP or 75HP... -
Page 15: Machine Handling
MACHINE HANDLING Handling the Machine Handling of the machine should be performed using suitable overhead lifting equipment. Equipment used must have a minimum safe lifting capacity over and above the maximum weight of the machine. Ensure the machine is balanced during the lifting procedure and that all bystanders are kept clear of the raised machine. -
Page 16: Machine Overview
MACHINE OVERVIEW Component Identification / Location A) Casing I) Side Skids B) Front Hood J) Rubber Protection Guards C) Belt Drive Housing K) Belt Drive Cover D) Push Bar L) Upper Belt Pulley (Motor) E) Rotor M) Lower Belt Pulley (Rotor) F) Motor N) Drive Belt G) Mounting Assembly... -
Page 17: Safety Information
SAFETY INFORMATION This machine and any attached equipment has the potential to be extremely dangerous - in the wrong hands it can kill or maim; It is therefore imperative that both owner and operator of the machine reads the following section to ensure they are fully aware of the dangers that do, or may exist, and fully understand their responsibilities surrounding use and operation of this machinery. - Page 18 Never operate the machine when standing directly in the line of travel. Do not use the machine on sand piles, gravel, or other similar loose materials. Only operate the machine in good light conditions. Never start or run the machine in an enclosed area or building. Keep the machine clean to avoid build ups of dry materials that could ignite on hot components.
- Page 19 No advice given here can replace ‘good common sense’ and ‘total awareness’ at all times, but it will go a long way towards the safe use of your McConnel machine. Operating, servicing and maintaining this equipment can...
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Page 20: Safety Decals
SAFETY DECALS The safety decals shown below are displayed on this machine; ensure you understand the meaning of these decals and heed their warning. 1. WARNING! Read the Book First. 2. DANGER! Rotating components; keep clear when the machine is running. 3. -
Page 21: Attaching The Machine
ATTACHING THE MACHINE Attachment of the head unit should performed on a firm level site. Ensure all bystanders are kept at a safe distance from machinery. Keep hands clear of potential pinch points when attaching machinery. Suitable personal protection gear should be worn when working with machines. Attachment Procedure Tools required;... - Page 22 5) Raise Robocut toolbar to connect with lugs on flailhead mounting bracket. TOOL 6) Fasten head unit to Robocut toolbar using head unit fixings (6x Nuts & Bolts) - tighten fixings fully. 7) Remove expansion vessel from drain line and connect head unit hoses to the Robocut hydraulics. Refer to the hydraulic connections page for hydraulic coupling information.
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Page 23: Hydraulic Connections
HYDRAULIC CONNECTIONS Robocut Hydraulic Connection Points Robocut RC56 & RC75 hydraulic connection points for head unit attachment. Ensure hydraulic couplings on the machine and the attachment are free from dirt or debris – check and clean all couplings prior to connection. When removing head unit from machine A. -
Page 24: Machine Removal
Machine Removal Removal of the machine is basically a reversal of the attachment procedure and should be performed on a firm level site. The expansion vessel must always be installed on the drain line hose when the machines hydraulic connections are disconnected – refer to the information below. Expansion Vessel –... - Page 25 HEAD UNIT CONTROLS Operators must wear personal safety gear at all times whilst operating the machine and stand in a safe operating position with a clear view of the machinery and the work area. Controls Identification for Head Operation Refer to Robocut manual for full details of machine controls. Rotor Control EMERGENCY STOP...
- Page 26 Control Unit – Display Screen & Head Function Operation LCD Display Reports the following information; Engine Speed (RPM) Power Consumption (%) Float Engaged Status Signal Strength Indicator Fuel Useage (Litres/min) Water Temperature (ºC) Status Light Indicates the status of the Remote Control Unit; = ‘CORRECT’...
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Page 27: Front Hood
FRONT HOOD The Mulcher and Forest heads are fitted with a hydraulic ram to allow opening of the hinged hood. It should be noted that with the hinged hood open objects could be thrown a considerable distance. Being struck by a thrown object could result in injury or death. The machine may be operated with the front hood open provided the general safety information and following specific conditions are met;... -
Page 28: Machine Set-Up & Adjustment
MACHINE SET-UP & ADJUSTMENT Machine set-up and adjustments must always be performed on a firm level site with Robocut engine switched off and the starting key removed. Lateral Supports (Thrust Pins) The rear casing of the machine is fitted with thrust pins on each side of its mounting;... -
Page 29: Operation
OPERATION Ensure that the operator is suitably qualified to use a machine of this nature and that they have fully read and understood all manuals for the machines being operated - they should be aware of all safety aspects relating to the safe use of the machines. It is advisable that all ‘first time’... -
Page 30: Operating Position & Distance
Operating Position & Distance Only operate the machine from a safe distance and position that provides an unobstructed view of the machine and work area. When operating this machinery, you are responsible for your own safety and the safety of all others who enter the work area. 60°... -
Page 31: Maintenance
MAINTENANCE Daily Maintenance (Every 8 Hours) Lubricate grease points. Inspect rotor for signs of missing, damaged or worn components. Check tightness of all fixings. Check hydraulic system for signs of leaks, wear or damage. Check condition of safety guards/covers. ... -
Page 32: Drive Belt
Drive Belt The drive belt on the machine provides the transfer of power from the hydraulic pump to the rotor; if an obstruction is encountered or the machine is severely overloaded components are protected by a relief valve located within the pump. Access to the belt system is gained by removal the end cover which is secured with a bolt. -
Page 33: Belt Replacement
2. Slacken nuts on the bearing support; only slacken the nuts enough to allow the adjustment plate freedom to move. 3. Loosen adjuster locknuts and rotate adjuster bolt to set belt tension - use a tension gauge. Re-tighten adjuster locknuts when belt tension is correct. -
Page 34: Belt Pulley Alignment
Belt Pulley Alignment The belt pulleys are secured in position on their shafts by taperlock bushings; when replacing pulleys the lower pulley must be fitted to the rotor shaft first, the pulley and taperlock should be located as far as possible onto the shaft at a minimal distance from casing components and secured with the taperlock. -
Page 35: Flail/Tooth Inspection & Replacement
Always fit genuine McConnel replacement parts on these machines. Flails must be replaced immediately if they show any of the following signs;... -
Page 36: Troubleshooting Chart
TROUBLESHOOTING CHART Problem Possible Cause Suggested Remedy Rotor will not turn. Low oil pressure. Check oil pressure. Foreign object jamming rotor. Manually unblock the rotor. Drive belt broken or slipping. Check and replace or adjust. Faulty rotor bearing. Replace bearing(s). Repair or replace if required. - Page 38 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...
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