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Summary of Contents for Remlinger 400 Series
- Page 1 Series 400 Power Ditcher - Offset Cut Operator and Parts Manual...
- Page 2 This warranty is expressly limited to the replacement or repair of the defective products. This warranty does not obligate Remlinger Manufacturing to cover cost of labor to replace these parts. This warranty is in effect for 1 year after purchase.
- Page 3 The number on equipment damage. the Remlinger decal is the serial number. THIS MANUAL SHOULD BE considered a permanent part of this product and should remain with it at all times for reference.
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Page 5: Table Of Contents
Contents Identification View ............................... 1 Checklist ................................2 PRE DELIVERY CHECKLIST ....................... 2 DELIVERY CHECKLIST ........................2 Safety ................................3 RECOGNIZE SAFETY INFORMATION ....................3 UNDERSTAND SIGNAL WORDS ......................3 FOLLOW SAFETY INSTRUCTIONS ..................... 3 Safety Cont................................. 4 OPERATE SAFELY ..........................4 STAY CLEAR OF ROTATING DRIVE LINES .................. - Page 6 THIS PAGE LEFT BLANK...
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Page 7: Identification View
Identification View PARKING STAND BEARING SHAFT ASSEMBLY FRAME KNIFE ROTOR ASSEMBLY DISCHARGE CHUTE RIPPER SHANK ASSEMBLY (OPTIONAL) DEPTH SKID BELT & SHEAVE DRIVE... -
Page 8: Checklist
Checklist PREDELIVERY CHECKLIST Check tightness of all external nuts and After the ditcher has been completely assembled, bolts. Pay particular attention to those inspect it to be sure it is good running order before securing the blades. delivering it to the customer. Check each item when found satisfactory or after making the necessary Check that all moving parts are working adjustments. -
Page 9: Safety
Safety RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS DANGER: Indicates an imminently hazardous situation that if not avoided, will result in death or serious injury. -
Page 10: Safety Cont
Safety Cont. OPERATE SAFELY To avoid bodily injury, keep all power drive safety shields in place. Operate ditcher with 540 or 1000 rpm tractor. Should excessive vibration occur, disengage tractor PTO shaft immediately. Be sure rotor has stopped completely before checking blades. Always replace broken, worn or missing blades. -
Page 11: Operating
Operating BREAK-IN Before starting the ditcher, lubricate the machine. See Lubrication and Maintenance Section. CAUTION: Never operate the ditcher until the power shaft and other safety shields are in place and secured, Tighten all nuts and check cotter pins to see they are properly installed. FIELD OPERATION IMPORTANT: The constant striking of rotor blades and... -
Page 12: Lubrication And Maintenance
Lubrication and Maintenance SYMBOLS Lubricate with Multi-Purpose lubricant or an equivalent SAE multipurpose type Q-D “E” BUSHING TORQUE grease at hourly intervals indicated by the Tighten bushing bolts to 60 ft. lbs. symbols. CAUTION: Do not clean, lubricate, or adjust your ma- chine while it is in motion. -
Page 13: Belt Tension Setting
Belt Tension Setting Compress spring to 5 1/2 inches Center line between shafts 90 - 100# pressure Belt should deflect 3/8 inch for center ditcher 1/2 inch for offset ditcher... -
Page 14: Troubleshooting
Troubleshooting Symptom Problem Solution Ditch to shallow Adjustment Lower 3 pt on tractor Retract 3 link on tractor 3 point Adjust slide shoe up Ditch too deep Adjustment Raise 3 pt on tractor Extend 3 link on tractor 3 point Adjust slide shoe down Non uniform ditching Improper tractor speed... -
Page 15: Torque Values
Torque Values UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES Grade 1 Grade 2 ** Grade 5, 5.1, or 5.2 Grade 8 or 8.2 Size Lubricated * Dry * Lubricated * Dry * Lubricated * Dry * Lubricated * Dry * N.m lb-ft N.m lb-ft N.m lb-ft... -
Page 16: Storage
Storage END OF SEASON 1. Shelter the power ditcher in a dry place. 2. Clean the power ditcher thoroughly inside and out. Trash and dirt will draw moisture and cause rust. 3. Thoroughly lubricate the machine according to the Lubrication Section. 4. -
Page 17: Safety Decal Locations
Safety Decal Locations ITEM PART# DESCRIPTION 12400012 PFM DECAL- 2 3/4 X 10 11600016 SERIAL NO. PLATE O0164 DECAL- MADE IN U.S.A. O0175 WARNING- MOVING PARTS BELT O0167 WARNING- DO NOT OPERATE WITHOUT GUARD O0192 DANGER- THROWN OBJECT HAZARD O0167.5 WARNING- GUARD HAS BEEN REMOVED O0191 DANGER- ROTATING BLADE HAZARD... -
Page 18: Offset Power Ditcher Assembly Models 400-40, 400-50 And 400-60
OFFSET POWER DITCHER ASSEMBLY 40000137 MODELS 400-40, 400-50 AND 400-60 SERIAL # 400-490 to 400-499 and 400-631 to 400-645 FM112/132-400... -
Page 19: Offset Power Ditcher 40000137 B.o.m. Models 400-40, 400-50 And 400-60
OFFSET POWER DITCHER 40000137 B.O.M. MODELS 400-40, 400-50 AND 400-60 SERIAL # 400-490 to 400-499 and 400-631 to 400-645 ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 40000127 OFFSET DITCHER FRAME 10400121 COTTER KEY 1/4 X 3 40000121 SKID 10800011 COMPRESSION SPRING - 6” 40000128 HOUSING COVER 10400013 RETAINING RING 1 3/4”... -
Page 20: Offset Ditcher Shank Assembly 40000133 Models 400-40, 400-50 And 400-60
OFFSET RIPPER SHANK ASSEMBLY 40000133 MODELS 400-40, 400-50 AND 400-60 ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 40000014 SHANK WELD 10000202 U-BOLT 3/4 NC X 4 1/8 X 7 3/4 40000129 OFFSET TOOL BAR 10100019 HEX NUT 3/4 NC 40000029 RIPPER POINT 10200049 LOCK WASHER 3/4 10000074 HCS 1/2-13 NC X 2 GR5 10100112 HEX NYLOCK NUT 1/2 NC... -
Page 21: Offset Ditcher Colter Assembly 40000101 Models 400-40, 400-50 And 400-60
OFFSET DITCHER COLTER ASSEMBLY 40000101 MODELS 400-40, 400-50 AND 400-60 NOTE: TOOL BAR SHOWN IN RIPPER SHANK ASSEMBLY REQUIRED ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 40000102 HUB & LEG ASSEMBLY 10100019 HEX NUT 3/4 NC 11600016 BLADE - 22” DIA. 10200049 LOCK WASHER 3/4 40000104 MOUNTING PLATE 10000275 WHEEL BOLT 1/2-20 NF X 3/4... -
Page 22: Offset Ditcher Gauge Wheel Assembly 40000047 Models 400-40, 400-50 And 400-60
OFFSET DITCHER GAUGE WHEEL ASSEMBLY 40000047 MODELS 400-40, 400-50 AND 400-60 NOTE: TOOL BAR SHOWN IN RIPPER SHANK ASSEMBLY REQUIRED ITEM PART# DESCRIPTION 40000045 WHEEL LEG WELD 11500013 WHEEL & TIRE ASSM. 10100095 THIN HEX NYLOCK NUT 1-8 NC 10200033 MACHINERY WASHER 1”ID X 14 GA 10400040 BENT HITCH PIN... -
Page 23: Pto Shaft Assembly For 1 3/8" - 6 Spline Shaft Part # 11300060 (Weasler)
WEASLER PTO ASSEMBLY PART# 11300060 1 3/8” - 6 SPLINE 540 RPM ITEM PFM# TECHNICAL DATA DESCRIPTION AUTO-LOK REPAIR KIT 11300081 26-15120 6 OR 21 SPLINE 11300065 44011-1006 YOKE ASSEMBLY 1-3/8 6 SPLINE 11300064 03-10089 CROSS & BEARING KIT 11300079 99-22532 YOKE &... -
Page 24: Pto Shaft Assembly For 1 3/8" - 21 Spline Shaft Part # 11300061 (Weasler)
WEASLER PTO ASSEMBLY PART# 11300061 1 3/8” - 21 SPLINE 1000 RPM ITEM PFM# TECHNICAL DATA DESCRIPTION AUTO-LOK REPAIR KIT 11300081 26-15120 6 OR 21 SPLINE 11300066 44011-1007 YOKE ASSEMBLY 1-3/8 21 SPLINE 11300064 03-10089 CROSS & BEARING KIT 11300079 99-22532 YOKE &... -
Page 25: Pto Shaft Assembly For 1 3/4" - 20 Spline Shaft Part # 11300062 (Weasler)
WEASLER PTO ASSEMBLY PART# 11300062 1 3/4” - 20 SPLINE 1000 RPM ITEM PFM# TECHNICAL DATA DESCRIPTION AUTO-LOK REPAIR KIT 11300082 26-13387 20 SPLINE 11300067 44041-1141 YOKE ASSEMBLY 1-3/4 20 SPLINE 11300064 03-10089 CROSS & BEARING KIT 11300079 99-22532 YOKE & SPLINE SHAFT MALE 11300088 19-15121 GUARD LOCK REPAIR KIT... - Page 27 Coulter Gage Wheel Dealer Purchased From Name: Address: City: State: Zip: Mail To: Fax To: Email To: Remlinger Mfg. Co. Inc. (419) 532-2244 agsales@remlingermfg.com P. O. Box 299 Kalida, OH 45853 Thank you for purchasing the Remlinger Family of Products.
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