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Castex QJY4.0-D6A-PRO Installation, Operation, And Parts Manual

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Model No. QJY4.0-D6A-PRO
Base Plate Two Post Lift，
Electrical Release
Lifting Capacity 4000KG
Please read this entire manual carefully and completely before installation or operation of the lift.
Installation, Operation
and Parts Manual
Distributed by
CASTEX ANNA BEDNARZ
LUDWIKOWO 2C
85-502 BYDOSZCZ
office@castex.pl

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Summary of Contents for Castex QJY4.0-D6A-PRO

  • Page 1 Model No. QJY4.0-D6A-PRO Installation, Operation and Parts Manual Base Plate Two Post Lift， Electrical Release Lifting Capacity 4000KG Distributed by CASTEX ANNA BEDNARZ LUDWIKOWO 2C 85-502 BYDOSZCZ office@castex.pl Please read this entire manual carefully and completely before installation or operation of the lift.
  • Page 2 Installation, Operation and Parts Manual QJY4.0-D6A-PRO INDEX 1. Important safety instructions……………………………….…………………..3~4 1.1 Important notices 1.2 Qualified personnel 1.3 Danger notices 1.4 Training 1.5 Warning signs 2. Overview of the lift……………………………………………………………….…..5 2.1 General descriptions 2.2 Technical data 2.3 Construction of the lift 3.

  • Page 3: Important Safety Instructions

    Installation, Operation and Parts Manual QJY4.0-D6A-PRO IMPORTANT SAFETY INSTRUCTIONS 1.1 Important notices We will offer one-year's quality warranty for the whole machine，during which any quality problem will be properly solved to the user's satisfaction. However, we will not take any responsibility for whatever bad consequence resulted from improper installation and operation, overload running or unqualified ground condition.

  • Page 4: Warning Signs

    Installation, Operation and Parts Manual QJY4.0-D6A-PRO Attention: For environment protection, please dispose the disused oil in a proper way. 1.5 Warning signs All safety warning signs attached on the machine are for the purpose of drawing the user’s attention to safety operation. The labels must be kept clean and need to be replaced when they are worn-out or have dropped.

  • Page 5: General Descriptions

    Installation, Operation and Parts Manual QJY4.0-D6A-PRO OVERVIEW OF THE LIFT 2.1 General descriptions This floor plate two posts lift is composed of posts, carriages, lifting arms, cylinders and motor unit, etc. It is driven by an electro-hydraulic system. The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston. The piston drives the chain to raise the carriage and the lifting arms.

  • Page 6: Installation Instructions

    Installation, Operation and Parts Manual QJY4.0-D6A-PRO 2.3 Construction of the lift Description top plate oil cylinder carriage lifting arm base plate power unit control box post INSTALLATION INSTRUCTIONS 3.1 Preparations before installation 3.1.1 Tools and equipments needed ✓ Appropriate lifting equipment ✓...
  • Page 7 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Step 1: Remove the packaging, take out the carton for accessories and cover plate. Step 2: Firstly, put something supporting between the two posts or suspend one of the posts by a crane and then remove the bolts on the package.
  • Page 8 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Step6: Fix mechanical safety lock assemblies. Fix four safety locking plates and electro-magnets with two of them on each post. Electro-magnet Step 7: Fix the slot base plate. Manually raise two carriages about 800mm from the ground to have them locked by safety locks and then place the slot base plate between two base plates of the post.
  • Page 9 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Step9: Mount the power unit onto the power side post.
  • Page 10 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Step10: Connect oil hoses. Connect the oil hose as per the following diagram. Step11: Connect wires. 1. Mount the control box on to the power side post.
  • Page 11 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Control box 3. Connect quick connectors between electromagnets. Elecro-magnet Elecro-magnet Control box 4. Connect the wire of solenoid valve and motor wire Step 12: Fix wire & oil hose protectors. Step13: Install lifting arms.
  • Page 12 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Step14: Fill with hydraulic oil. The volume of oil tank is 10L.To insure the lift work normally, the amount of oil in it should reach 4/5 of the tank’s total volume. 32#anti-abrasion hydraulic oil for winter, 46# for summer.
  • Page 13 Installation, Operation and Parts Manual QJY4.0-D6A-PRO OPERATION INSTRUCTIONS 4.1 Precautions 4.1.1 Check all the joints of oil hose. Only when there is no leakage, the lift can start work. 4.1.2 The lift, if its safety device malfunctions, shall not be used.
  • Page 14 Installation, Operation and Parts Manual QJY4.0-D6A-PRO 4.3 Operation instructions Description Function Power Switch Control power Power indicator Indicate if power being connected UP button Raise the lift Safety lock button Ensure safety in operation process DOWN button Lower the lift...

  • Page 15: Troubleshooting

    Installation, Operation and Parts Manual QJY4.0-D6A-PRO TROUBLE SHOOTING TTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the earliest time we can. By the way, troubles could be judged and solved much faster if more details or pictures could be provided.

  • Page 16: Maintenance

    Installation, Operation and Parts Manual QJY4.0-D6A-PRO MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. Frequency of routine maintenance is determined by working condition and frequency. THE FOLLOWING PARTS ARE NEEDED TO BE LUBRICATED...
  • Page 17 Assembly Slot base plate QJY4.0-D6A-PRO-A9 Powder-coating Base cover plate QJY4.0-D6A-PRO-A10 Powder-coating Carton(include the following ） Post cap QJY4.0-D6A-PRO-A1-B6 Arm shaft QJY4.0-D6A-PRO -A12 Zinc-plating Height adapter QJY4.0-D6A-PRO -A15 Zinc-plating Short feet-protection fender QJY4.0-D6A-PRO –A8-B3 Powder-coating Long feet-protection fender QJY4.0-D6A-PRO–A7-B4 Powder-coating Lifting tray assembly QJY4.0-D6A-PRO –A7-B3...
  • Page 18 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Material # Name Drawing# Property Hex nut Standard Type B circlip Standard Expansion bolt M18*160 Standard Annex2, Overall diagram...
  • Page 19 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Annex3, Floor plan...
  • Page 20 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Annex 4, Hydraulic working system Drive oil cylinder Assistant oil cylinder Manual unloading valve Throttle valve Motor Coupling Gear pump Single –way valve Over-flow valve 10. Anti-surge valve 11. Cushion valve Name Motor Hydraulic block...
  • Page 21 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Annex5, Wiring diagram Single phase Three phase...
  • Page 22 Installation, Operation and Parts Manual QJY4.0-D6A-PRO...
  • Page 23 Installation, Operation and Parts Manual QJY4.0-D6A-PRO...
  • Page 24 Installation, Operation and Parts Manual QJY4.0-D6A-PRO...
  • Page 25 Installation, Operation and Parts Manual QJY4.0-D6A-PRO...
  • Page 26 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Annex 6, Separated drawings for the lift Material# Name Drawing# Property Note Base 1BC0140025 Q235 1BC0060044 Q235 Bottom triangular plate 4.5T Electrical type column 1BC0060070 Q235 Covering block 1BC0040027 Q235 Raised pedestal 1BC0030036 Q235...
  • Page 27 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Material# Name Drawing# Property Note Cylinder top fixed roller 1YG0930002 chain M090827L Electrical contrl unit 1FC0010018 Large tram block A 1FC0010012 Large tram block B 1FC0010013 Tank shaft 1YG0180003 Q235 Safty lock cover A...
  • Page 28 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Material# Name Drawing# Property Note Secure fixed block of underarm under rocker arm 1BC0200018 Q235 Chain bottom connector 1BC0220008 Q345 Bottom pulley fixed shaft 1YG0350010 40Cr Bottom pulley connecting block 1BC0140026 Q235 1BC0050034 Q235...
  • Page 29 Installation, Operation and Parts Manual QJY4.0-D6A-PRO Material # Name Spec. Pic. Note Button Y090-11BN Power indicator AD17-22G-AC24 JBK3-160VA380V-24V Transformer JBK3-160VA220V-24V AC contactor CJX2-1210/AC24 DZ47-63 C16/3P Circuit breaker DZ47-63 C32/2P Circuit breaker DZ47-63 C3/1P Limit switch ZX-8/112 Emergency stop Y090-11ZS/red Bridge rectifier...

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