Table Of Contents - Idex TREBOR INLINE DI Operation & Maintenance Manual

CONTENTS
1 INTRODUCTION ........................................................................................................... 3
1.1 INTENDED USE AND AUDIENCE..................................................................... 4
1.2 HEATER SIZING ................................................................................................ 4
2 SAFETY ........................................................................................................................ 6
2.1 SAFETY PRECAUTIONS ................................................................................... 6
2.1.a
2.2 SAFETY MESSAGE CONVENTIONS ............................................................... 7
2.2.a
2.2.b
2.2.c
2.3 HEATER INTERLOCKS ..................................................................................... 7
2.3.a
2.3.b
2.3.c
2.3.d
2.3.e
3 INSTALLATION .......................................................................................................... 10
3.1 UTILITY REQUIREMENTS .............................................................................. 12
3.2 UNPACKING .................................................................................................... 12
3.3 ORIENTATION ................................................................................................. 12
3.4 FLUID CONNECTIONS .................................................................................... 12
3.4.a
3.4.b
3.5 ELECTRICAL CONNECTIONS ........................................................................ 13
4 OPERATION ............................................................................................................... 14
4.1 GENERAL ......................................................................................................... 14
4.2 LIQUID START-UP ........................................................................................... 14
4.3 TEMPERATURE CONTROL ............................................................................ 15
4.4 SHUT DOWN .................................................................................................... 15
5 MAINTENANCE .......................................................................................................... 17
5.1 SPARE PARTS................................................................................................. 17
5.2 PREVENTIVE MAINTENANCE SCHEDULE ................................................... 17
5.3 REMOVAL AND REPLACEMENT INSTRUCTIONS ....................................... 17
5.3.a
5.3.b
5.3.c
6 TROUBLESHOOTING................................................................................................ 18
6.1 IRREGULAR TEMPERATURE CONTROL ...................................................... 18
6.2 HEATER ELEMENT CHECK ........................................................................... 18
6.3 INTERLOCK SENSORS .................................................................................. 19
7 WIRING SCHEMATIC ................................................................................................ 20
8 OPTIONS .................................................................................................................... 22
8.1 FLUID CONNECTIONS (IDA04V208SB08AA): ............................................... 22
8.2 LEAK SENSOR (IDA04V208SB08AA): ............................................................ 22
8.3 INTERLOCK TEMPERATURE SENSORS (IDA04V208SB08AA): ................. 22
9 WARRANTY AND EXCLUSIONS .............................................................................. 23
10 CONTACT INFORMATION ........................................................................................ 24
10.1 GENERAL CONTACT INFORMATION ............................................................ 24
10.2 TECHNICAL SUPPORT ................................................................................... 24
10.3 REGIONAL REPRESENTATIVES ................................................................... 24
INLINE CHEMICAL HEATER OPERATION / MAINTENANCE MANUAL
General Safety ....................................................................................... 6
Caution .................................................................................................. 7
Warning ................................................................................................. 7
Danger ................................................................................................... 7
Leak Sensor........................................................................................... 7
Element Over-Temperature Protection ................................................. 8
Liquid Over-Temperature Protection ..................................................... 8
Internal Over-Temperature Protection ................................................... 9
Liquid Level Sensor Interlock ................................................................ 9
Inlet & Outlet ........................................................................................ 12
Liquid Drain.......................................................................................... 13
Heater Replacement ............................................................................ 17
Heater Decommissioning .................................................................... 17
Heater Disposal ................................................................................... 17
CONTENTS