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Samsung DW60R7070 Series Repair Manual

Samsung DW60R7070 Series Repair Manual

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REPAIR
DISHWASHER
Basic Model : DW60R7070 Series
DW60R7050 Series
DW60R7040 Series
Model Name : DW60A8070 Series
DW60A8060 Series
DW60A8050 Series
DW60A8040 Series
Model Code : DW60A8070BB, DW60A8070US,
DW60A8060BB, DW60A8060IB,
DW60A8060FS, DW60A8060FW,
DW60A8050BB, DW60A8050US,
DW60A8050FS, DW60A8040BB
DW60A8040IB
Guide
DISHWASHER
* For End User.

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Summary of Contents for Samsung DW60R7070 Series

  • Page 1 DISHWASHER Basic Model : DW60R7070 Series DW60R7050 Series DW60R7040 Series Model Name : DW60A8070 Series DW60A8060 Series DW60A8050 Series DW60A8040 Series Model Code : DW60A8070BB, DW60A8070US, DW60A8060BB, DW60A8060IB, DW60A8060FS, DW60A8060FW, DW60A8050BB, DW60A8050US, DW60A8050FS, DW60A8040BB DW60A8040IB REPAIR Guide * For End User.
  • Page 2: Important Safety Notice

    Any damage to the product caused by an attempt to repair the product by any person other than a Samsung certified service provider will not be covered by the warranty.
  • Page 3: Tools For Removal And Reassembly

    1. TOOLS FOR REMOVAL AND REASSEMBLY Tool image Tool Type Remarks Adjustable Wrench ① Open-end Wrench 1-7/16” ② Vice Pliers ③ Others Common tools for servicing ④ (screwdriver, nipper, long nose pliers) Screwdriver – Phillip, Flat, Torx T15 In reassembling of the clamp-bend(ear clamp) using our Ear clamping tool ⑤...
  • Page 4: Standard Disassembly Drawings

    2. STANDARD DISASSEMBLY DRAWINGS 2-1. PRECAUTION Caution Before servicing, - Make sure to remove all items include baskets inside dishwasher. - Drain the water in the dishwasher and disconnect the power supply. - Lock the water faucet that is connected with inlet hose. - Uninstall the dishwasher from the furniture cabinet except simple work.
  • Page 5 2-2. FRESH TANK / CAP CASE BRAKE / GASKET BRAKE (DW60A8070*/ DW60A8060* MODELS) - FRESH TANK : DD82-01910A / SVC ASSY-FRESH TANK - CAP CASE BRAKE : DD81-02725A / SVC CAP CASE BRAKE - GASKET BRAKE : DD81-02726A / SVC GASKET BRAKE Part Figure Description...
  • Page 6 Part Figure Description 4. Take off the left SIDE PANEL. WARNING Do not this work without safety gloves. It may cause injury from sharp edges. 5. Take off the CAP CASE BRAKE by rotating in a counter-clockwise direction with long-nose pliers. - CAP CASE BRAKE : DD81-02725A CAUTION It can be brake easily when you use the iron part...
  • Page 7 Part Figure Description [ASSEMBLY] 1. Fit the GASKET BRAKE on the FRESH TANK, and attach the FRESH TANK with screws. - Screw : DD81-02694A / 1pc CAUTION Pay attention to assemble the seal correctly. It can cause the water leakage when it’s assembled wrong.
  • Page 8 2-3. RECYCLE TANK / DUCT DRY NUT / GASKET BRAKE (DW60A8070*/ DW60A8060* MODELS) - RECYCLE TANK : DD82-01909A / SVC ASSY-RECYCLE TANK - DUCT DRY NUT : DD81-02705A / SVC-DUCT DRY NUT Part Figure Description [DISASSEMBLY] 1. Remove 3 screws that connect right SIDE PANEL to front side of dishwasher.
  • Page 9 Part Figure Description 4. Remove the right SIDE PANEL. WARNING Do not this work without safety gloves. It can cause injury from sharp edge. 5. Remove the DUCT DRY NUT by rotating in a counter-clockwise direction with long-nose pliers. - DUCT DRY NUT : DD81-02705A CAUTION It can be brake easily when you use the iron part of the pliers.
  • Page 10 Part Figure Description [ASSEMBLY] 1. Fit the GASKET BRAKE on the RECYCLE TANK, and attach the FRESH TANK with screws. Gasket brake - Screw : DD81-02694A / 1pc CAUTION Pay attention to assemble the seal correctly. It can cause the water leakage when it’s assembled wrong.
  • Page 11 2-4. CASE BRAKE / CAP CASE BRAKE / GASKET BRAKE (DW60A8050*/ DW60A8040* MODELS) - CASE BRAKE : DD82-01446A / SVC ASSY-CASE BRAKE - CAP CASE BRAKE : DD81-02725A / SVC CAP CASE BRAKE - GASKET BRAKE : DD81-02726A / SVC GASKET BRAKE Part Figure Description...
  • Page 12 Part Figure Description 4. Take off the left SIDE PANEL. WARNING Do not this work without safety gloves. It can cause injury from sharp edge. 5. Take off the CAP CASE BRAKE by rotating to counter-clockwise direction with long-nose pliers. - CAP CASE BRAKE : DD81-02725A CAUTION It can be broken easily when you use the iron part...
  • Page 13: Control Panel

    2-5. CONTROL PANEL - CONTROL PANEL : DD82-01903B, DD82-01903D / SVC ASSY-CONTROL PANEL Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR. WARNING Be sure to remove the power plug before servicing. CAUTION Make sure to Remove the power plug before servicing.
  • Page 14 Part Figure Description LAN PBA (WIFI) SUB TOUCH PBA [ASSEMBLY] 1. Connect wire terminal to connect MAIN PBA to SUB TOUCH PBA. DW60A8070*/ DW60A8060*/ 2. In the case of DW60A8070*/DW60A8060*/ DW60A8050* models DW60A8050* models, connect the LAN PBA (Wi-Fi) CONTROL connector as well.
  • Page 15 - CONTROL PANEL : DD82-01903A, DD82-01903C, DD82-01903E, DD82-01903F / SVC ASSY-CONTROL PANEL Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR. It doesn’t need to uninstall the dishwasher from the furniture cabinet. WARNING Be sure to remove the power plug before servicing.
  • Page 16 Part Figure Description SUB PBA LAN PBA (WIFI) [ASSEMBLY] 1. Connect the Wire harness that connect MAIN PBA to SUB PBA. In case of DW60A8070*B/DW60A8060*B/ DW60A8070*/ DW60A8060*/ DW60A8050*B models, connect the wire DW60A8050* models connector of LAN PBA (WIFI) as well. CONTROL PANEL/ CAUTION...
  • Page 17 2-6. DOOR OUTER - DOOR OUTER : DD81-02455B (*BB models), DD81-02455D (*IB models), DD81-02521A (*FS models), DD81-02521B (*FW models) / SVC DOOR OUTER Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and remove 8 screws to take off DOOR OUTER. Screws on DOOR are Torx®...
  • Page 18 Part Figure Description [ASSEMBLY] 1. Assemble the holes of DOOR OUTER to hooks of CONTROL PANEL DW60A80**F*/ DW60A80**U* models WARNING Do not this work without safety gloves. It can cause injury from sharp edge. Holes of DOOR OUTER Hooks of CONTROL PANEL DW60A80**BB/ DW60A80**IB models DOOR OUTER...
  • Page 19 2-7. HOLDER HINGE - HOLDER HINGE : DD81-02763A / SVC HOLDER HINGE Part Figure Description [DISASSEMBLY] * PREPARATION: Disassemble SIDE PANEL left & right. 1. Remove HOLDER ROPE DOOR from the DOOR HINGE left & right with the DOOR closed. WARNING Be sure to remove the power plug before servicing.
  • Page 20 2-8. DOOR HINGE / GUIDE HINGE - DOOR HINGE LEFT : DD82-01676A / SVC ASSY-HINGE LEFT - DOOR HINGE RIGHT : DD82-01675A / SVC ASSY-HINGE RIGHT Part Figure Description Hook Hook [DISASSEMBLY] * PREPARATION: Disassemble DOOR OUTER, CONTROL PANEL and SIDE PANEL left & right. 1.
  • Page 21 Part Figure Description About 15˚ 4. Do same work at the opposite side, and pull out the DOOR INNER assembly to the direction of about 15˚. WARNING Do not this work without safety gloves. It can cause injury from sharp edge. DOOR HINGE/ GUIDE HINGE 5.
  • Page 22 Part Figure Description [ASSEMBLY] 1. Assemble the DOOR HINGE assembly and BRACKET DOOR FRAME with machine screws. - Screws for DOOR HINGE assembly: DD81-02764A / 4 pcs - Screws for BRACKET DOOR FRAME: DD81-02728A / 2 pcs WARNING Do not this work without safety gloves. It can cause injury from sharp edge.
  • Page 23 - DOOR HINGE LEFT : DD82-01907A / SVC ASSY-HINGE LEFT - DOOR HINGE RIGHT : DD82-01908A / SVC ASSY-HINGE RIGHT Part Figure Description [DISASSEMBLY] 1. Remove 8 screws that connect the ASSY CONTROL PANEL to the dishwasher’s DOOR with Torx® T15 screwdriver. Separate the ASSY CONTROL PANEL.
  • Page 24 Part Figure Description 5. Open the door to apply tension to the DOOR SPRING and fix the DOOR SPRING with a PIN. 6. Remove the 2 screws which is fixed to INNER DOOR. ASSY-HINGE RIGHT/ ASSY- HINGE LEFT (DW60A80**IB models) 7.
  • Page 25 Part Figure Description 8. Remove the ASSY HINGE RIGHT hanging from DOOR SPRING. - ASSY-HINGE-RIGHT : DD82-01908A - ASSY-HINGE-LEFT : DD82-01907A ASSY-HINGE RIGHT/ ASSY- HINGE LEFT (DW60A80**IB models) ASSY HINGE RIGHT [ASSEMBLY] 1. Pull the ASSY HINGE RIGHT to apply tension to the SPRING and then fix the SPRING with a PIN.
  • Page 26 Part Figure Description 3. Assemble the stopper by pushing it by hand. WARNING Do not this work without safety gloves. It can cause injury from sharp edge. ASSY-HINGE RIGHT/ ASSY- HINGE LEFT (DW60A80**IB models) 4. Fasten the 2 screws on the side of the INNER DOOR.
  • Page 27 Part Figure Description ASSY-HINGE 6. Fasten 10 screws to fix the DOOR OUTER and RIGHT/ ASSY- ASSY CONTROL PANEL. HINGE LEFT - Type A: DD81-02756A / 2 pcs (DW60A80**IB - Type B: DD81-02758A / 6 pcs models) - Type C: DD81-02757A / 6 pcs Disassembly and Reassembly _ 27...
  • Page 28 2-9. SEAL TUB PACKING - SEAL TUB PACKING : DD81-02770A / SVC SEAL TUB PACKING Part Figure Description [DISASSEMBLY] Remove the old seal from the BRACKET SEAL TUB. WARNING Be sure to remove the power plug before servicing. Seal tub packing WARNING Be careful to touch the BRACKET SEAL TUB after removed the seal.
  • Page 29 Part Figure Description 3. Put Seal in the left & right side of the bottom. The folded seal is about 3~4 cm long. About 3~4 cm SEAL TUB PACKING 4. Press the seal from the top corner toward remaining side. CAUTION Pay attention to assemble not to deform the seal tip at the corner.
  • Page 30 2-10. ROTOR LOWER / ASSY DUCT NOZZLE - ROTOR LOWER : DD81-02977A / SVC ROTOR LOWER - ASSY DUCT NOZZLE : DD82-01501A / SVC ASSY-DUCT NOZZLE Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR. 2. Take ROTOR LOWER off upward. - ROTOR LOWER : DD81-02977A Rotor lower 3.
  • Page 31 Part Figure Description Sump [ASSEMBLY] 1. Put the HOLDER ROTOR LOWER on the SUMP. CAUTION Pay attention to assemble the HOLDER ROTOR LOWER correctly. There’re risks of leakage or poor performance when it’s misassembled. Guide of Holder Bottom of Holder ROTOR LOWER / ASSY DUCT NOZZLE...
  • Page 32 Part Figure Description 3. Fasten 2 screws to fit the ASSY DUCT NOZZLE. - Screws: DD81-02718A / 2 pcs ROTOR LOWER / ASSY DUCT NOZZLE 4. Put the ROTOR LOWER onto the HOLDER ROTOR LOWER. 32 _ Disassembly and Reassembly...
  • Page 33 2-11. ASSY ROTOR MIDDLE - ASSY ROTOR MIDDLE : DD82-01894A / SVC ASSY-ROTOR MIDDLE Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET MIDDLE. 2. Release 2 hooks to take off ASSY ROTOR MIDDLE from the BASKET MIDDLE. - ASSY-ROTOR MIDDLE : DD82-01894A CAUTION Be careful not to be broken the hooks.
  • Page 34 2-12. COARSE FILTER / FINE FILTER / MICRO FILTER - FILTER COARSE : DD81-02452A / SVC FILTER COARSE - FILTER MICRO : DD81-02453A / SVC FILTER MICRO - FILTER FINE : DD81-02454A / SVC FILTER FINE Part Figure Description [DISASSEMBLY] 1.
  • Page 35 2-13. BASKET 3RD / ASSY ROLLER 3RD / HANDLE BASKET - BASKET 3RD : DD82-01893A (DW60A8070* models) , DD82-01893B (DW60A8060*,DW60A8050* models) / SVC ASSY-BASKET 3RD Part Figure Description [DISASSEMBLY] 1. Lift up the BASKET 3RD TRAY and separate it. BASKET 3RD TRAY ASSY ROLLER 2.
  • Page 36 2-14. BASKET MIDDLE / ASSY ADJUSTER - BASKET MIDDLE : DD82-01887A (DW60A8070* models) , DD82-01887B (DW60A8060*,DW60A8050* models) / DD82-01887C (DW60A8040* models) SVC ASSY-BASKET UPPER Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET MIDDLE. Please refer to the section of ‘ASSY ROTOR MIDDLE’...
  • Page 37 2-15. BASKET MIDDLE / GUIDE TINE / HANDLE BASKET - WIRE FOLDING : DD81-03173A / SVC WIRE FOLDING - HOLDER TINE-UP : DD81-03186A / SVC HOLDER TINE-UP - GUIDE BUTTON : DD81-03174A / SVC GUIDE BUTTON - HOLDER GUIDE TINE : DD81-03175A / SVC HOLDER GUIDE TINE - HOLDER GUIDE TINE-UP : DD81-03177A / SVC HOLDER GUIDE TINE-UP - WIRE GUIDE TINE : DD81-03176A / SVC WIRE GUIDE TINE Part...
  • Page 38 Part Figure Description 3. Release the 4 hooks of HOLDER GUIDE TINE and separate it from the BASKET MIDDLE. 4. Push the GUIDE BUTTON to separate it from the HOLDER GUIDE TINE. WARNING Do not this work without safety gloves. It can cause injury from sharp edge.
  • Page 39 2-16. BASKET LOWER - BASKET LOWER : DD82-01886A (DW60A8070* models) , DD82-01886B (DW60A8060*,DW60A8050*,DW60A8040* models) / SVC ASSY-BASKET LOWER Part Figure Description [DISASSEMBLY] 1. Open the dishwasher’s DOOR, and take off the BASKET LOWER. 2. Remove the HANDLE BASKET by lifting the 2 RIB. BASKET LOWER 3.
  • Page 40 2-17. RAIL BASKET / HOLDER RAIL REAR - HOLDER RAIL MIDDLE REAR : DD81-02768A / SVC HOLDER RAIL MIDDLE REAR - RAIL BASKET LEFT : DD81-02766A / SVC RAIL MID-LEFT - RAIL BASKET RIGHT : DD81-02767A / SVC RAIL MID-RIGHT Part Figure Description...
  • Page 41 2-18. COVER PLINTH - COVER PLINTH : DD81-01650A (*FW models), DD81-01650B (*FS models) / SVC COVER PLINTH Part Figure Description [DISASSEMBLY] 1. Open the DOOR to 90˚, and release 2 screws. - Screws: DD81-02694A / 2 pcs WARNING Be sure to remove the power plug before servicing.
  • Page 42: Cover Top

    2-19. COVER TOP - COVER TOP : DD81-02552D (*FW models), DD81-02552C (*FS models) / SVC TOP COVER Part Figure Description [DISASSEMBLY] 1. Release 2 screws. - Screws: DD81-02692A / 2 pcs WARNING Be sure to remove the power plug before servicing.
  • Page 43 2-20. SIDE PANEL / GUIDE TUB TOP / COVER TUB REAR - GUIDE TUB TOP : DD81-02733A / SVC GUIDE TUB TOP - HOUSING-LEFT : DD81-02928B (*BB, *IB models), DD81-02880A (*FS models). DD81-02880C (*FW models) / SVC HOUSING-LEFT - HOUSING_RIGHT : DD81-02929B (*BB, *IB models), DD81- 02881A (*FS models). |DD81-02881C (*FW models) / SVC HOUSING-RIGHT - COVER TUB REAR : DD81-03043A (*BB, *IB models), DD81-02734A (*US, *FS, *FW models) / SVC COVER TUB REAR Part...
  • Page 44 Part Figure Description 4. Take the SIDE PANEL off a little, just enough not to get stuck to TUB FRAME. WARNING Do not this work without safety gloves. It can cause injury from sharp edge. CAUTION Could be dented Be careful not to be dented SIDE PANEL because Not to get of hook.
  • Page 45 Part Figure Description 2. Put the hook of SIDE PANEL into the COVER PLINTH. WARNING Do not this work without safety gloves. It can cause injury from sharp edge. On The Tub On The Guide Frame Tub Top 3. Assemble the SIDE PANEL left & right to each side. SIDE PANEL/ CAUTION GUIDE TUB TOP/...
  • Page 46 Part Figure Description 5. Fasten Screws. - Front side ‧ Type A: DD81-02693A / 4 pcs Cover Tub Rear - Rear side ‧ Type B: DD81-02694A / 4 pcs - Top side ‧ Type B: DD81-02694A / 2 pcs CAUTION Fasten the screws that was assembled to origin location.
  • Page 47 Part Figure Description [DISASSEMBLY] 1. Release Screws. - Front side (Type A): DD81-02693A / 4 pcs Cover Tub Rear (Type B): DD81-02694A / 2 pcs - Rear side (Type B): DD81-02694A / 4 pcs (Type C): DD81-02692A / 2 pcs - Top side (Type B): DD81-02694A / 2 pcs SIDE PANEL/ GUIDE TUB TOP/...
  • Page 48 Part Figure Description [ASSEMBLY] 1. Assemble the GUIDE TUB TOP and COVER TUB REAR to back of dishwasher. CAUTION They are not fixed without SIDE PANEL. Recommend to work by 2 people. 2. Assemble the SIDE PANEL left & right to each side. WARNING Do not this work without safety gloves.
  • Page 49: Checkpoints After Finishing A Service

    3. CHECKPOINTS AFTER FINISHING A SERVICE 1 Check the safety device Check the operation of the door lock switch. Make sure that it is locked while the dishwasher is running and that it is unlocked when the dishwasher stops. 2. Use authenticated parts only If any part is not authenticated, replace it with an authenticated part.
  • Page 50 North & Latin America gspn3.samsungcsportal.com China china.samsungportal.com This Service Manual is a property of Samsung Electronics Co.,Ltd. © 2021 Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable All rights reserved. International and/or domestic law.