1. Manuals
  2. Brands
  3. HydraMaster Manuals
  4. Industrial Equipment
  5. Clutch Drive System 4.8 SV
  6. Owner's manual and maintenance logs

HydraMaster Clutch Drive System 4.8 SV Owner's Manual And Maintenance Logs

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Clutch Drive System 4.8 SV
Owner's Guide and
Maintenance Log
HydraMaster
11015 47
Avenue West
th
Mukilteo, Washington 98275
MAN-47864 Rev. A, DEC 2021
(P/N 000-182-138D)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are
subject to change without prior notice. All rights reserved. © 2021 HydraMaster

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Clutch Drive System 4.8 SV and is the answer not in the manual?

Questions and answers

Related Manuals for HydraMaster Clutch Drive System 4.8 SV

Summary of Contents for HydraMaster Clutch Drive System 4.8 SV

  • Page 1 No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are subject to change without prior notice. All rights reserved. © 2021 HydraMaster...
  • Page 3 Guide in a visible location near the truckmount so that the log stays up to date. Please note that records of maintenance must be kept and copies may be required to be furnished to HydraMaster before any warranty is honored. The digital Owner’s Manual contains information on everything from cleaning and chemicals to truckmount operation and maintenance.

  • Page 4: Contact Information

    To find a local distributor, please visit our website at https://hydramaster.com/dealer-locator/ If your question cannot be resolved by your distributor or by the information within this manual, you may contact HydraMaster direct using the following phone numbers. HOURS TELEPHONE NUMBERS...

  • Page 5: Warnings, Cautions And Notices

    WARNINGS, CAUTIONS AND NOTICES HydraMaster uses this WARNING symbol throughout this document to warn of possible injury or death. This CAUTION symbol is used to warn of possible equipment damage. This NOTICE symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information.
  • Page 6 Warnings and Cautions specific to the CDS 4.8 SV include: HOT SURFACES: During the operation of this equipment, many surfaces on the machine will become very hot. When near the van for any reason care must be taken not to touch any hot surface, such as the engine or the exhaust. HEARING PROTECTION: The Occupational Safety and Health Administration (OSHA) recommends the use of hearing protection when a technician is exposed to an average of 85 decibels (this is an average of exposure over an 8 hour...
  • Page 7 The use of some chemicals through your mobile carpet cleaning plant can seriously damage the internal plumbing, high-pressure pump, chemical pump and heat exchangers. These harmful chemicals include concentrated acid (see the pH chart in Figure 2-1), solvents (including d-Limonene), and some paint, oil and grease removers with a high concentration of solvents.

  • Page 8: Machine Specifications

    MACHINE SPECIFICATIONS Frame 23” W x 41.5” H x 61.0” L Weight 650 lbs (tank and console only) Construction Tank Marine aluminum with baked-on epoxy finish Chassis steel with baked-on finish Cowling, fiberglass Power Transfer Electric clutch-driven shaft, key activated Vacuum Blower Gardner-Denver 408 Tri-Lobe Water Pump Plunger pump, 4.0 gpm (at high speed), 1,200 operating psi, electric...
  • Page 9 Equipment Component power pack Equipment cowling Vacuum recovery tank Control console Dual tool/wand hook-up HydraMaster heat exchanger system Freeze guard system Wheel chock set Carpet tool/wand 150 ft x 1/4” solution hose 150 ft, 2" vacuum hose 10 ft. 1 ½” whip hose 50 ft, fresh water hose (garden hose) 10 ft, 1 ½”...
  • Page 10 RESPONSIBILITIES Prior to the arrival of the unit, the van that it will be installed in should be delivered to the installer. Purchaser’s Responsibility If you are the purchaser, it is the your responsibility to read the Owner’s Manual and to familiarize yourself with the information contained herein, paying special attention to all Warnings and Cautions.
  • Page 11 ENGINE COMPUTER RELEARN Because your vehicle’s engine is electronically controlled by a computer, some control conditions are maintained by power from the battery. When the battery is disconnected or a new battery is installed, the engine must relearn its idle and fuel trim strategy for optimum driveability and performance.

  • Page 12: Local Water Precautions

    Hard Water Advisory HydraMaster recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem. The precision technology of truckmount heat exchanger systems is intolerant of any foreign material. Hard water deposits will ultimately decrease the performance of the system and are expected to seriously lower the reliability of the machine.
  • Page 13 Hard Water Area Map The hard water map, shown in Figure 1, defines hard water areas in the lower 48 United States which compromise fluid related components such as hoses, fittings, heaters, pumps, valves and water-cooled engines. For other countries, hard water area maps can be obtained from geological societies.
  • Page 14 Cleaning efficiency and equipment life is increased, chemical use decreased, and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas. HydraMaster strongly urges the use of water softener units with the CDS 4.8 SV machines in areas exceeding 3.0 grains per gallon (see Figure 2).

  • Page 15: Waste Water Disposal Advisory

    HydraMaster makes an Automatic Wastewater Disposal System (AWDS) which can be ordered with new equipment or installed later.
  • Page 16 Operating Instructions This section of the manual contains the following instructions: „ Before Operating the CDS „ CDS Start Up „ CDS Flood Restoration Work „ CDS Shut Down „ 3 Speed Throttle Control Function BEFORE OPERATING THE CDS Locate the unit and equipment in a well-ventilated area. The CDS unit generates toxic fumes.
  • Page 17 CDS START UP Make sure the vehicle’s gear select lever is in the Park position and the emergency brake is set. Also make sure all accessories are turned off (A/C, fan). Start the vehicle’s engine. Turn key on the CDS dash. Select the cleaning speed appropriate for the cleaning job.
  • Page 18 Allow the unit to run for a few minutes with the vacuum hose disconnected in order to remove all moisture from the vacuum pump. Plug the vacuum inlets. Spray a Hydramaster-recommended lubricant (P/N 000- 087-006) into the lube port for about 5 to 10 seconds while the unit is running. This will lubricate the vacuum pump and prevent it from rusting.
  • Page 19 If your CDS is equipped with an AWDS, first connect a garden hose to the outlet on the front of the machine. If your CDS is equipped without an AWDS, drain the recovery tank through the tank drain valve (under the chemical jug tray). Do not dump waste in any area which might violate local, state or federal law.
  • Page 20 3 SPEED THROTTLE CONTROL FUNCTION ▬ For GM Vans ▬ The GM Throttle Controller must meet certain “Chassis Ready” conditions to elevate the engine rpm, which are as follows: Parking Brake is set Gear shift is in “Park” Foot is off Service Brake (brake pedal) Foot is off Accelerator Pedal Vehicle is stationary (no speed) Engine is started and idling...
  • Page 21 Table 1. GM Throttle Controller LED Functions STATUS INDICATION BUSS On Solid Unit ON and functioning (harness connected to data link) BUSS Flashing Unit ON, but a problem was detected GEAR On Solid Transmission in PARK GEAR Flashing Transmission NOT in Park PK BRK On Solid Parking Brake Set...
  • Page 22 Maintenance logs are provided for your convenience in this Guide. Records of maintenance must be kept and copies may be required to be furnished to HydraMaster before the warranty is honored. It is recommended that you affix a copy of the log on the vehicle door near your unit for convenience and to serve as a maintenance reminder.

  • Page 23: Operational Maintenance

    This section contains recommendations for maintenance that will affect the service life of your unit. HydraMaster recommends that you follow the vehicle maintenance schedule as stated by the manufacturer. All HydraMaster references to vehicle maintenance serve as general vehicle service reminders. If there are any questions regarding servicing of your vehicle, please contact your local vehicle dealership.
  • Page 24 Weekly • Check around vehicle and CDS unit for any evidence of oil/fluid leaks. Grease, oil, antifreeze, and debris build-up near hot equipment, such as the vehicle engine exhaust system or the CDS blower exhaust system, can present a fire hazard and can cause death or bodily injury. Vehicle engine exhaust system or the CDS blower exhaust system, can present a fire hazard and can cause death or bodily injury.
  • Page 25 Monthly • Check engine air cleaner filter. Clean as necessary. • Check blower drive belt. • Clean and inspect battery connections as needed. • Change blower oil after first 100 hours. Quarterly • Check chemical pump, chemical pump valves and diaphragm. •...

  • Page 26: Appearance Maintenance

    PERFORM DESCALING AS REQUIRED Scale deposits on the interior of the heating system can cause a noticeable loss in heating performance. Deposits of this kind result from hard water deposits, excessive chemical use or improper chemicals. The frequency with which descaling procedures are required will vary.
  • Page 27 LONG-TERM MAINTENANCE SCHEDULE The following components or systems should be serviced or replaced at the specified intervals. Component Interval (Machine hours / months of service) High pressure water pump rebuild 2,000 / 24 Vehicle engine thermostat 2,000 / 24 Vehicle engine accessory drive belt 2,000 /24 CDS clutch 3,000 / 36...

  • Page 28: Drive Shaft Maintenance

    DRIVE SHAFT MAINTENANCE Every 500 operating hours, apply lubricant to the drive shaft’s zerk fittings at clutch and blower flange U-joints, in hot climates (conditions above 95° F) lubricate the drive shaft every 250 operating hours. (see Figure 4). Figure 4. Zerk Fittings on Drive Shaft - Chevy The drive shaft splines should also be lubricated with a bearing grease with an application temperature range of -4°...
  • Page 29 27 - CDS 4.8 SV Owner’s Guide...
  • Page 30 MAINTENANCE LOGS Weekly Maintenance Date Hour Meter Reading Technician Initials Vehicle/CDS - check for leaks Pump oil - check Belts and pulleys - check for wear High pressure lines-internal - check for chafing Recovery tank inlet filter - remove and clean Recovery tank - clean Chemical container - remove and clean Vac.
  • Page 31 Quarterly Maintenance (250 Hours, unless indicated otherwise) Chemical pump valves and diaphragm - check  Chemical pump - inspect  Vehicle fuel lines - check for chaffing or wear  CDS wiring harness - check for chafing or wear  Bearings/power pack pillow block - grease ...
  • Page 32 Weekly Maintenance Date Hour Meter Reading Technician Initials Vehicle/CDS - check for leaks Pump oil - check Belts and pulleys - check for wear High pressure lines-internal - check for chafing Recovery tank inlet filter - remove and clean Recovery tank - clean Chemical container - remove and clean Vac.
  • Page 33 Quarterly Maintenance (250 Hours, unless indicated otherwise) Chemical pump valves and diaphragm - check  Chemical pump - inspect  Vehicle fuel lines - check for chaffing or wear  CDS wiring harness - check for chafing or wear  Bearings/power pack pillow block - grease ...
  • Page 34 Weekly Maintenance Date Hour Meter Reading Technician Initials Vehicle/CDS - check for leaks Pump oil - check Belts and pulleys - check for wear High pressure lines-internal - check for chafing Recovery tank inlet filter - remove and clean Recovery tank - clean Chemical container - remove and clean Vac.
  • Page 35 Quarterly Maintenance (250 Hours, unless indicated otherwise) Chemical pump valves and diaphragm - check  Chemical pump - inspect  Vehicle fuel lines - check for chaffing or wear  CDS wiring harness - check for chafing or wear  Bearings/power pack pillow block - grease ...
  • Page 36 Weekly Maintenance Date Hour Meter Reading Technician Initials Vehicle/CDS - check for leaks Pump oil - check Belts and pulleys - check for wear High pressure lines-internal - check for chafing Recovery tank inlet filter - remove and clean Recovery tank - clean Chemical container - remove and clean Vac.
  • Page 37 Quarterly Maintenance (250 Hours, unless indicated otherwise) Chemical pump valves and diaphragm - check  Chemical pump - inspect  Vehicle fuel lines - check for chaffing or wear  CDS wiring harness - check for chafing or wear  Bearings/power pack pillow block - grease ...
  • Page 38 Weekly Maintenance Date Hour Meter Reading Technician Initials Vehicle/CDS - check for leaks Pump oil - check Belts and pulleys - check for wear High pressure lines-internal - check for chafing Recovery tank inlet filter - remove and clean Recovery tank - clean Chemical container - remove and clean Vac.
  • Page 39 Quarterly Maintenance (250 Hours, unless indicated otherwise) Chemical pump valves and diaphragm - check  Chemical pump - inspect  Vehicle fuel lines - check for chaffing or wear  CDS wiring harness - check for chafing or wear  Bearings/power pack pillow block - grease ...
  • Page 40 Inspect and clean the vacuum slot on the cleaning wand. Watch for sharp edges that may tear the carpet; remove any sharp edges as required Lubricate blower with a HydraMaster-recommended spray lubricant (P/N 000-087-006) through lube port INTERVAL IN HOURS CDS 4.8 SV Change every 2,000 miles.
  • Page 41 Inspect and clean the vacuum slot on the cleaning wand. Watch for sharp edges that may tear the carpet; remove any sharp edges as required Lubricate blower with a HydraMaster-recommended spray lubricant (P/N 000-087-006) through lube port INTERVAL IN HOURS CDS 4.8 SV Change every 2,000 miles.
  • Page 42 All material must be properly authorized by HydraMaster prior to being returned. When returning, please provide an explanation of the problem and include the serial number of the machine as well as the name of the selling organization. All defective material must be returned to HydraMaster within 60 days of authorization.

Table of Contents