Page 1 No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic retrieval systems) without the express written permission of HydraMaster. Specifications and information in this document are subject to change without prior notice. All rights reserved. © 2012 HydraMaster...
Page 3 QR tags can be scanned by smartphones or mobile devices in which QR readers have been downloaded. why use QR Tags QR tags shown throughout this document contain links to HydraMaster webpages or videos which explain specific instructions for machine operations, maintenance or troubleshooting. http://www.
Page 4 Titan 875 Owner’s Manual: ii...
Page 5: Table Of Contents
Local Water Precautions ................. 1-15 INSTALLATION INFORMATION ..............SeCTION 2 Fuel Pump Installation Guidelines............2-1 Operating the Titan 875 In Hot Weather ..........2-4 Setting Up the Titan 875................2-7 CLeANING AND CHeMICALS ..............SeCTION 3 Preparing the Carpet for extraction............3-2 Rinse and Recover..................
Page 6 Right Side Cover - Machine Assembly Parts List ........9-54 100 Gallon Universal Recovery Tank Assembly Parts List ...... 9-56 100 Gallon Universal Recovery Cover Tank Assembly Parts List ... 9-58 Vacuum Relief Valve Assembly Parts List ..........9-59 Machine Hose Routings ................9-60 Titan 875 Owner’s Manual: iv...
Page 7 Control Panel ..................11-2 Vacuum and Solution Hoses ..............11-3 Cleaning Wand ..................11-3 Water Heating System ................11-3 Hard Water Deposits ................11-3 Warranty Procedure ................11-3 ACCeSSORIeS AND CHeMICAL SOLUTIONS .......... SeCTION 12 v: Titan 875 Owner’s Manual...
Page 8 Figure 2-1. Fuel Pump Diagram ..................2-2 Figure 2-2. Location of Roof Vents in Vehicle ...............2-3 Figure 2-3. Recommended Location of Titan 875 in Van ..........2-5 Figure 4-1. Remove Valve Cap and Valve Assembly ..........4-11 Figure 4-2. Inspect Manifold and Old Valves .............4-11 Figure 4-3.
Page 9 Figure 9-25. PSI Regulator Valve (0 - 3,200 psi) Assembly ........9-35 Figure 9-26. Orifice Manifold Assembly ...............9-36 Figure 9-27. Hi Pressure Out Manifold Assembly............9-37 Figure 9-28. 3-Way Valve Assembly ................9-38 Figure 9-29. 2-Way Valve Assembly ................9-39 vii: Titan 875 Owner’s Manual...
Page 10 Figure 9-39. Right Side Cover - Machine Assembly ............9-54 Figure 9-40. 100 Gallon Universal Recovery Tank Assembly ........9-55 Figure 9-41. 100 Gallon Universal Recovery Tank Cover Assembly ......9-57 Figure 9-42. Vacuum Relief Valve Assembly ...............9-59 Titan 875 Owner’s Manual: viii...
Page 11 1- General Information The Titan 875 truckmount carpet cleaning and restoration machine is powered by the 61 HP GM 4-cylinder, fuel injected engine and the Tuthill Competitor Plus™ 5009 Tri-Lobe dual oil bath blower. For superior carpet and upholstery cleaning, the Titan 875 provides temperatures up to 270°...
Page 12: General Information
2.5” adaptor kit for triple wand capability It is the purpose of this manual to help you properly understand, maintain and service the Titan 875. by following these guidelines carefully, you can expect years of reliable operation. Other topics covered in this section of the manual are: „...
Page 13: System Concept
The Titan 875’s system utilizes an internal combustion engine to provide the power necessary to turn both the vacuum blower and the high pressure water pump. The heat from the engine and blower exhausts is transferred to the high pressure water in the finned tube heat exchanger and copper tube and shell of the system.
Page 14: Contact Information
To find a local distributor, please visit our website at http://hydramaster.com/HowTobuy/DealerLocator.aspx If your question cannot be resolved by your distributor or by the information within the Owner’s Manual, you may contact HydraMaster direct using the following phone numbers. hOuRs TeLephOne nuMBeRs...
Page 15: Warnings, Cautions And Notices
HydraMaster uses this WARNING symbol throughout the manual to warn of possible injury or death. This CAUTION symbol is used to warn of possible equipment damage. This NOTICe symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information.
Page 16 Warnings and Cautions specific to the Titan 875 include the following: During the operation of the truckmount many components are in motion. Never touch any part of the truckmount that is in motion. Serious injury may result. During the operation of the truckmount many surfaces will become extremely hot.
Page 17 Transporting a vented fuel container that presently contains, or has ever contained in the past, a flammable liquid is strictly forbidden by HydraMaster and by federal and state regulations. Doing so will increase the risk of fire and explosion. Serious injury or death may result.
Page 18 Never operate the truckmount with a water hardness reading measuring 3.0 grains per gallon or higher. Using reading than 3.0 grains per gallon will cause scale to build up inside the truckmount water system. Scale build up causes serious component damage. Test all water prior to use and use water softening equipment if necessary.
Page 19: Responsibilities
RespOnsIBILITIes purchaser’s Responsibilities • Prior to purchasing a van, ensure that the payload is suitable for all of the equipment that will be installed and transported. This includes and is not limited to: the truckmount, recovery tanks, fresh water tanks, on-board water, hose reels, hoses, cleaning tools, chemicals and drying equipment.
Page 20 • ensure proper connection and installation of the battery. Verify that the battery is in accordance with HydraMaster’s recommendation. • Check the pump, vacuum blower and engine oil levels prior to starting the truckmount.
Page 21 Training The distributor should provide a thorough review of the operation manual with the purchaser along with instruction and familiarization in: How all the truckmount’s systems function. All safety precautions and their importance. How to correctly start and shut down the truckmount. How to correctly clean with the truckmount.
Page 22: Machine Specifications
MachIne specIFIcaTIOns Overall Dimensions 22" W x 29" D x 29" H (Console Only) Weight 1,187 lbs. engine - GM, 1.6L, 4 Oil Type 10W-30 (Synthetic not Cylinder eFI, 61 HP recommended) Capacity Approx. 4 quarts (128 oz.) when changing oil and filter engine rpm High 2,700 rpm Mid 2,500 rpm...
Page 23 Standard equipment High Pressure Hose 1/4" High Temperature Lined/ Vinyl Cover - 150 ft. Vacuum Hose 2" Vacuum Hose - 150 ft. 1-1/2" Wand Whip Line - 10 ft. Recovery Tank 100 gallon MaxAir Universal Tank Cleaning Wand Stainless Steel S-bend Replaceable Grip Rebuildable Solution Valve Chemical Jug...
Page 24: Spare Parts List
spaRe paRTs LIsT part no. Description engine and Drivetrain Components 000-106-125 Plug, Spark 000-049-097 Filter, Fuel 000-049-250 Filter, Oil 000-049-251 Filter, Primary Air 000-049-252 Filter, Secondary Air 000-010-127 belt, 3VX464 Super HC 000-010-128 belt, HD 9330 000-010-129 belt, Timing 000-010-134 belt, Alternator electrical Components 000-056-010...
Page 25: High Altitude Operation
HydraMaster recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem. The precision technology of truckmount heat exchanger systems is intolerant of any foreign material. Hard water deposits will ultimately decrease the performance of the system and are expected to seriously lower the reliability of the machine.
Page 26: Figure 1-1. Hard Water Map Of Continental United States
hard water area Map The hard water map, shown in Figure 1-1, defines hard water areas in the continental United States which compromise fluid related components such as hoses, fittings, heaters, pumps, valves and water-cooled engines. For other countries, hard water area maps can be obtained from geological societies.
Page 27 Cleaning efficiency and equipment life is increased, chemical use decreased, and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas. HydraMaster strongly urges the use of water softener units with the Titan 875 in areas exceeding 3.0 grains per gallon.
Page 28 Another solution to the disposal problem is to equip your Titan 875 with an Automatic Pump-Out System (APO). These systems are designed to remove waste water from the extractor’s recovery system and actively pump the water through hoses to a suitable disposal drain.
Page 29: Installation Information
FueL puMp InsTaLLaTIOn guIDeLInes general The 1.6L GM engine on the Titan 875 is fuel injected. This is a high pressure system and requires approved components and hose to operate within the specifications. The average operating pressure at the fuel rail should be 40 - 50 psi. This pressure is controlled via an pressure manifold that is placed inline with the fuel pump.
Page 30: Figure 2-1. Fuel Pump Diagram
The electrical plug must be positioned at the top when the manifold is installed. The supplied fuel quick connects are required per the engine certification requirements. The fuel hose is specific to the Titan 875, this is required by the EPA to maintain the engine certification as well as the pressure requirements.
Page 31: Figure 2-2. Location Of Roof Vents In Vehicle
Although there are many different heavy duty vehicles used for carpet cleaning equipment, the preferable vehicle for a Titan 875 installation is a cargo van with a heavy-duty suspension package and a 3/4 HD ton capacity. If a fresh water tank is added, a one ton or larger capacity van is required.
Page 32: Operating The Titan 875 In Hot Weather
OpeRaTIng The TITan 875 In hOT weaTheR HydraMaster recommends the following steps when operating the Titan 875 during periods of hot weather (95º F or higher). This will help ensure that your Titan 875 continues to run at 100% capacity during even the hottest days.
Page 33: Figure 2-3. Recommended Location Of Titan 875 In Van
Recommended Location of Titan 875 in Van secure Installation No matter how the unit is installed, check to see if the Titan 875 is properly secured to the floor of the van with the hardware provided. This safety measure will ensure that the machine will not slide inside the van.
Page 34 Transporting any vented fuel container that presently holds or has ever held a flammable liquid in a vehicle containing the Titan 875 is strictly forbidden by HydraMaster Corporation and by federal and state regulation. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Page 35: Setting Up The Titan 875
Setting the vacuum level higher than the recommended value can result in an increased risk of serious component damage. The Titan 875 is shipped from the factory with antifreeze added to the solution system. Recover this antifreeze and dispose of the recovered antifreeze as stated in the local laws and regulations.
Page 36 Installation Information: 2-8...
Page 37: Cleaning And Chemicals
3 - Cleaning and Chemicals your HydraMaster truckmount has been engineered using the latest and most sophisticated technology available to produce the finest carpet cleaning results possible. Despite this, it remains only a tool of the carpet cleaning trade and can produce only as a good a job as the person operating it.
Page 38: Preparing The Carpet For Extraction
HydraMaster’s ClearWater Rinse™ has been formulated to protect vital components. HydraMaster will not warranty parts that have been damaged from using acid products that have obviously caused failures. pRepaRIng The caRpeT FOR exTRacTIOn...
Page 39: Rinse And Recover
This, along with any soil imbedded in the backing, will be wicked to the surface of the fibers as the carpet dries. HydraMaster recommends the following rinse aids: Alkaline - Hydra-Dri Powder™ or Hydra-CleanLiquid™. Acid - Clear Water Rinse™. OVeRweTTIng Overwetting is an annoyance to all concerned.
Page 40: Cleaning Tool Tips
cLeanIng TOOL TIps wands With a wand, keep cleaning strokes short, front to back, and run a “dry pass”. After pulling the wand for a strip of 3 or 4 ft (0.9 m or 1.2 m) long with the solution trigger activated, go back up to the top of the stroke, and make a “dry “...
Page 41 3-5: Cleaning and Chemicals...
Page 42 Cleaning and Chemicals: 3-6...
Page 43 Rotary Tool: Rx-20 Rotary tools are easier to move on the carpet, but harder to control at first. With a rotary tool, remember to keep strokes short and side-to-side. before turning on the RX-20, adjust the handle; it should rest right below or even with the bottom of your pants’...
Page 44 upholstery Tool: DriMaster Use the upholstery tool on small rugs and furniture. When you clean rugs, be sure that the temperature and chemicals are safe for that particular type of rug. As with the larger tools, do not leave the surface of the upholstery too wet. Adjust the volume of water on the tool without it touching any surface: the water should just barely come out of the tool before the vacuum pulls it back in.
Page 45: Severe Cleaning Situations
seVeRe cLeanIng sITuaTIOns When your truckmount is used for hard-surface cleaning or pressure washing, some jobs may involve severe cleaning situations. In these cases, certain precautions will need to be taken in order to ensure that the recovery tank and various internal components are not damaged The following are examples of severe cleaning situations.
Page 46 Use of the vacuum recovery system for “dry cleaning”, without corresponding solution application (i.e. duct cleaning), is specifically excluded as an approved use of the truckmount. Failure to follow this exclusion may lead to component failure and will invalidate your warranty. If concentrated acids or solvents are used to pre-treat surfaces before power washing, do not recover them through the vacuum system.
Page 47: Machine Maintenance
A maintenance log is provided in the Owner’s Guide. This log must be maintained and may be required to be furnished to hydraMaster before a warranty claim is honored. It is recommended that the log be affixed to the vehicle door near the truckmount for convenience and to serve as a maintenance reminder.
Page 48: Operational Maintenance
Inspect the truckmount for water and oil leaks, loose electrical connections, etc. and repair as needed. • Lubricate the blower with a HydraMaster-recommended spray lubricant. weekly Maintenance: • Inspect the recovery tank filters for tears, holes, etc. Repair or replace as needed.
Page 49 Monthly Maintenance: • Change the engine oil every 150 hours. (every 100 hours if operating in high ambient temperatures.) Change the oil filter every oil change. • Check the engine primary air filter. Clean or replace as necessary. • Check the water level in battery. Fill as needed. •...
Page 50 Change secondary air filter. • Clean and inspect the blower heat exchanger. • Replace the engine fan belt. Refer to the Interval in Hours Maintenance Chart in the Owner’s Guide or on HydraMaster’s website for more information. QR Tag: Interval Maintenance Schedule http://hydramaster.com/ Portals/0/Manuals/Titan_875/ Maint_Schedule_Titan_875.
Page 51: Overall Machine Maintenance
OVeRaLL MachIne MaInTenance Maintenance, troubleshooting and repair are much easier tasks to accomplish on a clean truckmount. Regular cleaning of the truckmount offers the user an opportunity to visually inspect all facets of the truckmount and spot potential problems before they occur. In addition to the operational maintenance the following “housekeeping”...
Page 52: Engine Maintenance
engIne MaInTenance engine Oil engine Oil Level Check The engine oil level should be checked daily. It is recommended that the oil be checked just before the engine is started for the first time for that day. The oil level should be between the ‘Add’...
Page 53 Oil Filter The GM powertrain engines use a AC Delco oil filter as the original equipment. An equivalent or better oil filter must be used when servicing the engine. To replace the filter, use a proper filter wrench to remove the filter. Clean the filter mounting base and lightly coat the gasket surface of the new filter with engine oil.
Page 54 cooling system Coolant Level Check the coolant level of the radiator daily and only when the engine is cool. Generally a good time to do this is just prior to starting the engine for the first time each day. Maintain the coolant level at 3/4 to 1 1/2” below the filler neck seat of the radiator when the coolant is cold.
Page 55 A kit is available which allows you to add a valve to the radiator to improve bleeding the air. Ask HydraMaster Technical Support for P/N 000-078-891 Titan Coolant bleed Valve Kit (INS-33141). Radiator Inspect the exterior of the radiator for obstructions.
Page 56: High Pressure Pump Maintenance
Do not disassemble the pump unless you are a skilled mechanic. For assistance, contact HydraMaster or your local HydraMaster distributor. The pump service repair kit is P/N 000-078-912; it includes the pump packing lubricant and the insertion tool (see Figure 4-12).
Page 57: Figure 4-1. Remove Valve Cap And Valve Assembly
servicing Valves on the high pressure pump Removing a Valve To remove the valve cap (30 mm) and extract the valve assembly (see Figure 4-1). Figure 4-1. Remove Valve cap and Valve assembly Remove the valve assembly (retainer, spring, valve plate, valve seat) from the valve cavity.
Page 58: Figure 4-3. Replace Center Inlet Check Valve With Modified Check Valve
Replace the center inlet check valve with a modified check valve (P/N 000-169-212 - see Figure 4-3). Modified Check Valve Figure 4-3. Replace center Inlet check Valve With Modified Check Valve Apply O-ring grease to O-rings and install valves (see Figure 4-4). Figure 4-5.
Page 59: Figure 4-6. Separate Manifold From Crankcase
Separate manifold from crankcase (see Figure 4-6). Figure 4-6. separate Manifold from crankcase It may be necessary to rotate crankshaft or tap manifold with rawhide or plastic mallet to loosen. When sliding manifold from crankcase, use caution not to damage ceramic plungers.
Page 60: Figure 4-9. Remove Stainless Steel Plunger Bolt And Ceramic Plunger
Loosen the stainless steel plunger bolt. Remove the stainless steel plunger bolt and ceramic plunger from the plunger guide (see Figure 4-9). If the slinger washer is removed, be certain it is re-installed or replaced. Separate plunger bolt from ceramic plunger (see Figure 4-9).
Page 61: Figure 4-11. Extract Retainers And Seals
extracting Seals With manifold removed from crankcase: Insert proper extractor collet through main seal retainer. Tighten the collet and extract retainers and seals. The Teflon seals of the HT series will be damaged during disassembly so new ones with have to be installed. Figure 4-11.
Page 62: Figure 4-12. Seal Kit And Insertion Tool For Seal Installation
Replacing the Seal Assemblies Only one seal kit (P/N 000-078-518) is necessary to repair all the seals in the pump (see Figure Figure 4-12). Use the insertion tool located in the pump service repair kit for seal installation (see page 4-10). Figure 4-12.
Page 63: Figure 4-14. Install Retainers Into Cavities
.To install the intermediate retainers and the low pressure seals: Insert the brass intermediate retainer into the cavity. Press the new low pressure seal into the brass low pressure seal retainer and install a new O-ring on the outside (see Figure 4-14). Figure 4-14.
Page 64: Figure 4-16. Re-Install Manifold And Torque Fasteners
Re-Installing Manifold Position the outer plungers at the same position (see Figure 4-16). Re-install manifold and torque the fasteners in an “X” pattern to 50% of specification and then retorque to 100% specification (see Figure 4-17 and Figure 4-18) Figure 4-16. Re-install Manifold and Torque Fasteners Figure 4-17.
Page 65: Vacuum System Maintenance
Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “bLOWeR LUbe PORT” for about 5 to 10 seconds while the unit is running. Allow machine to run additional 2 to 5 minutes under load to flush off lubricant.
Page 66: Descaling Procedure (Required)
DesCalIng PRoCeDuRe (RequIReD) Scale deposits on the interior of the heating system can cause a noticeable loss in heating performance. Deposits of this kind result from hard water deposits. The frequency with which descaling procedures are required will vary. If the area has particularly hard water, you may have to de-scale often.
Page 67: Freeze Guarding
FReeze guaRDIng To avoid permanent damage to the truckmount it is imperative to follow the Freeze Guard Procedure whenever the possibility of freezing temperatures exists. When disposing of antifreeze follow local laws and regulations. Do not discard into storm sewers, septic systems, or onto the ground. Antifreeze is harmful or fatal if swallowed.
Page 68 when using the recirculation kit, skip ahead to step 7. Remove the quick connect fitting from the garden hose. Attach the quick connect to the machine. Using a vacuum hose attached to the recovery tank, vacuum the water out of the quick connect. This will freeze guard the feed line to the water box. Remove the quick connect from the truckmount.
Page 69: Operating Instructions
5 - Operating Instructions This section describes how to operate the Titan 875, starting with a description of the dash assembly (see Figure 5-1). power switch (sTaRT, Run and oFF) Throttle Rotary switch hour Meter check engine Light Vacuum gauge...
Page 70 Titan 875 Lower Dash assembly The lower dash assembly also houses the blower lube port and three high pressure cleaning solution ports where the wand/tools connect to the Titan 875. Photographs and illustrations included in this document can represent optional equipment as well as standard equipment.
Page 71: Start-Up Procedure
sTaRT-up pROceDuRe Perform all daily and periodic maintenance as specified in Section 4 of this manual. Connect a garden hose to supply water to the truckmount. If used, turn the “PUMP-IN” switch to the “ON” position. Connect the cleaning tool to the length of hose required to perform the cleaning job.
Page 72 Turn the “CHeMICAL SySTeM” switch to the “PRIMe” position to purge any air from the system (see Figure 5-2). With the truckmount running at “MID” or “HIGH”, block off the vacuum intake to the recovery tank. The vacuum gauge should read 12” Hg. This will assist in priming the chemical system.
Page 73: Shut-Down Procedure
Cap off the inlet(s) to the vacuum tank. Spray a HydraMaster-recommended spray lubricant into the “bLOWeR LUbe PORT” for about 5 to 10 seconds while the unit is running (see Figure 5-3).
Page 74 If freeze guarding is necessary perform the procedure at this time. See Freeze Guarding section of this Owner’s Manual. Rotate the engine throttle to the “IDLe” position. Never perform cleaning operations when the truckmount engine is running at the IDLe throttle position. Failure to heed this caution will increase the risk of serious component or engine damage.
Page 75: Setting The Temperature
The TeMpeRaTuRe Due to the high performance designed into the Titan 875, there will be times where you will not need the maximum heat and vacuum available. There are a few different ways you can optimize the Titan 875 to the size of the job.
Page 76: Machine Safeties
MachIne saFeTIes This machine is equipped with four safeties that shut down the clutch and three safeties that shut down the machine. pump protection safeties – When these safeties are activated, they will latch the pump clutch relay. This will prevent the clutch from re-engaging after the condition is below the set point of the safety.
Page 77: Water And Chemical System
6 - Water and Chemical System This section describes the water and chemical systems in the following areas: „ Water and Chemical Flow Operation „ Water and Chemical Flow Diagrams waTeR anD cheMIcaL FLOw OpeRaTIOn Fresh water is brought through the front of the truckmount into the water box. The level of water in the box is maintained by the use of a float valve.
Page 78 Finally, the water joins the chemical where the solution is created. The chemical is pressurized by the HydraMaster diaphragm chemical pump attached to the head of the water pump. This pump pulls the chemical from the jug through the chemical meter.
Page 79: Figure 6-1. Flow Diagram - View 1 Of 3
Figure 6-1. Flow Diagram - View 1 of 3 6701 Rev. A 6-3: Water and Chemical System...
Page 80 Figure 6-2. Flow Diagram - View 2 of 3 6701 Rev. A Water and Chemical System: 6-4...
Page 81: Figure 6-3. Flow Diagram - View 3 Of 3
Figure 6-3. Flow Diagram - View 3 of 3 6701 Rev. A 6-5: Water and Chemical System...
Page 82 Water and Chemical System: 6-6...
Page 83: Electrical System
„ Wiring Diagram The Titan 875 electrical system operates on 12 V DC which is provided by the battery. battery levels are maintained by a 70 Amp generator mounted on the engine. When a new battery is installed, ensure that it is properly charged before installation or damage to the charging system may occur.
Page 84 Figure 7-1. electrical schematic 6700 Rev. D LOW PRESSURE HIGH PRESSURE SW-8 SW-9 TEMPERATURE SENSOR TEMPERATURE SENSOR TS-1 PUMP-IN SWITCH THERMOSTAT SW-2 PUMP-IN PUMP OPTION AUTO PUMP OUT OPTION TEMPERATURE CONTROLLER TC-1 PUMP-IN PUMP 100°F 250°F APO PUMP PMP-1 TR10 DUMP SOLENOID ADJUSTMENT (SETPOINT 145°F)
Page 85 Figure 7-2. wiring Diagram - View 1 of 3 000-179-007 Rev. H ELECTRICAL PANEL QR Tag: How to Change Fuses REC TANK SHUTDOWN http://www.youtube.com/user/ RELAY CR-3 39(BLK) HydraMasterProducts#p/u/5/ u240WDOCGz8 97(ORG) LOW PSI HIGH PSI POTENTIOMETER SENSOR SENSOR FEMALE MALE TERMINALS TERMINALS TEMPERATURE 59(PNK) [TO SPEED SWITCH SW-7 #3]...
Page 86 Figure 7-3. wiring Diagram - View 2 of 3 000-179-007 Rev. H [TO TEMP SENDER - TT-1] 64(ORG) 69(BLK) (RED) (RED) (BLK) (RED) 75(WHT) 70(WHT) 70(WHT) 71(RED/WHT) 71(RED/WHT) (RED) 72(BLK) 73(PNK) 68(BLK) 74(RED) 25(RED) 12 GA. ORIENTATION REF. FROM BACK OF PLUG 29(PUR/WHT) 8(RED/BLK) 31(BLU/WHT)
Page 87 Figure 7-4. wiring Diagram - View 3 of 3 000-179-007 Rev. H P-12 J-12 BLK/WHT BLK/GRN J-13 P-13 GRN/WHT GRN/WHT P-14 J-14 GRN/RED CONNECTS TO VACUUM HOSE ENGINE HARNESS P-15 J-15 CONNECTS TO WHT/GRN WHT/GRN FUEL PRESSURE MANIFOLD DIVERTER DIVERTER SOLENOID SOLENOID "HOT MODE"...
Page 88: Figure 7-5. Schematic Of Wire Harness
Figure 7-5. schematic of wire harness - Fuel pump Manifold to Machine - View 1 of 2 7799 66.0 CUT LINE EXISTING WIRE HARNESS (SHOWN W/ LOOM) VEHICLE SIDE MACHINE SIDE 18.0 90.0 1 1 1 1 INSIDE 1/4" LOOM BLK / GRN BLK / WHT GRN / WHT...
Page 89: Figure 7-6. Schematic Of Wire Harness
WHT / GRN 15.0 16.0 17.0 Figure 7-6. schematic of wire harness - Fuel pump Manifold to Machine - View 2 of 2 7799 18.0 90.0 7'-8 1/8" 4'-2 7/8" BLK / GRN BLK / GRN GRN / WHT GRN / WHT GRN / RED GRN / RED WHT / GRN...
Page 90 electrical System: 7-8...
Page 91: Troubleshooting
8 - Troubleshooting This section describes the standard troubleshooting procedures for: „ Heating System „ Chemical System „ engine „ High Pressure System „ Vacuum System 8-1: Troubleshooting...
Page 92 heaTIng sysTeM 1.0. The truckmount overheats and shuts down. possible cause solution The orifice or filter screen 1.1. Remove and inspect. Clean as necessary. are restricted. 1.2. The low pressure dump Inspect the solenoid and the hose that delivers solenoid is restricted. water to it.
Page 93 cheMIcaL sysTeM 3.0. system will not prime possible cause solution 3.1. The check valves in Remove the valves and inspect. Clean or replace as chemical pump are faulty necessary. 3.2. The chemical pump Remove and inspect. Replace as necessary. diaphragm is faulty 3.3.
Page 94 engIne 1.0. The engine will not turn over. possible cause solution 1.1. A loose or corroded Clean and tighten the battery terminal connections. battery terminal 1.2. The battery is dead Recharge or replace the battery. Test the charging system. Repair if necessary. Do not attempt to jump start the truckmount from a running vehicle.
Page 95 3.0. The engine turns over but will not start. There Is spaRk. note: To check for spark, refer to engine manual. possible cause solution 3.1. Fuel is not reaching the Test for power to the fuel pump. Refer to Section 7. injector rail.
Page 96 Runs rich (black smoke). 6.0. possible cause solution A dirty air filter. 6.1. Inspect and replace as necessary. Refer to a qualified service technician for further 6.2. excessive fuel to the fuel rail. troubleshooting 7.0. engine overheats. possible cause solution 7.1.
Page 97 hIgh pRessuRe sysTeM 1.0. The pump will not come up to normal cleaning pressure possible cause solution 1.1. The pressure adjusting Inspect the valve. Repair or replace if necessary. valve is faulty 1.2. Worn seals or valves in Test the pump output volume directly from the pump the pump at normal running rpm.
Page 98 4.0. pressure pulsation. possible cause solution Check all the hoses and fittings for cuts, breaks, 4.1. Air leak between the water box and pump cracks, etc. Repair as necessary. 4.2. The check valve(s) in the Remove each valve and inspect for correct pump are faulty operation.
Page 99: Vacuum System
VacuuM sysTeM 1.0. a weak vacuum at wand. The gauge reads normal. possible cause solution 1.1. blockage in the hoses or Disconnect the hoses and check for an obstruction. wand tube 1.2. excessive length of Do not attach excessive lengths of hose. hose connected to the truckmount 2.0.
Page 100 5.1. Truckmount has been Spray HydraMaster-recommended oil into the inactive for a period of blower and let sit for at least 1 hour. Then very time and the blower was carefully use pipe wrench on the outer diameter of...
Page 101: Machine Assemblies And Parts Lists
9 - Machine Assemblies and Parts Lists This section contains all the assemblies and parts lists associated with the Titan 875. „ „ Hi Pressure Out Manifold Assembly Parts Lis Section Contents „ „ 3-Way Valve Assembly Parts Lis Machine Assembly Parts Lis „...
Page 102: Figure 9-1. Machine Assembly - View 1 Of 4
Figure 9-1. Machine assembly - View 1 of 4 610-050-740 Rev. C Machine Assemblies and Parts Lists: 9-2...
Page 103: Figure 9-2. Machine Assembly -View 2 Of 4
Figure 9-2. Machine assembly -View 2 of 4 610-050-740 Rev. C 9-3: Machine Assemblies and Parts Lists...
Page 104 Figure 9-3. Machine assembly - View 3 of 4 610-050-740 Rev. C HIDDEN LEFT SIDE COVER (P/N 610-023-740) NOT SHOWN IN THIS VIEW. Machine Assemblies and Parts Lists: 9-4...
Page 105: Figure 9-4. Machine Assembly -View 4 Of 4
Figure 9-4. Machine assembly -View 4 of 4 610-050-740 Rev. C RIGHT SIDE COVER (610-024-740) NOT SHOWN IN THIS VIEW 9-5: Machine Assemblies and Parts Lists...
Page 106: Machine Assembly Parts List
Machine assembly parts List Item part number Description Item part number Description 610-021-740 Assembly, Pump and Silencer 610-002-740 Assembly, blower 610-022-740 Assembly, Top Cover - Machine 610-005-740 Assembly, blower Heat exchanger 610-006-740 Assembly, Coolant Heat exchanger 610-020-740 Assembly, Upper Dash 610-010-740 Assembly, Water box 8 Gallon 610-011-740...
Page 107: Figure 9-5. Frame Assembly - View 1 Of 2
Figure 9-5. Frame assembly - View 1 of 2 610-001-740 Rev. e 9-7: Machine Assemblies and Parts Lists...
Page 108: Figure 9-6. Frame Assembly - View 2 Of 2
Figure 9-6. Frame assembly - View 2 of 2 610-001-740 Rev. e Machine Assemblies and Parts Lists: 9-8...
Page 109: Frame Assembly Parts List
Frame assembly parts List Item part number Description Item part number Description 000-027-109 Cap, 2” X 2” black 000-143-063 Screw, #10-24UNC X 0.75” Lg. FH Phillips 000-033-052 Clamp, 1-1/4” S/S eDPM 000-143-094-1 Screw, 3/8”-16UNC X 3/4” Lg. Socket Head 000-033-050 Clamp, 1-3/4”...
Page 110: Figure 9-7. Engine Assembly - View 1 Of 3
Figure 9-7. engine assembly - View 1 of 3 610-004-740 Rev. K Machine Assemblies and Parts Lists: 9-10...
Page 111: Figure 9-8. Engine Assembly - View 2 Of 3
Figure 9-8. engine assembly - View 2 of 3 610-004-740 Rev. K 9-11: Machine Assemblies and Parts Lists...
Page 112: Figure 9-9. Engine Assembly - View 3 Of 3
Figure 9-9. engine assembly - View 3 of 3 610-004-740 Rev. K DETAIL A SCALE 1 : 1 Machine Assemblies and Parts Lists: 9-12...
Page 113: Engine Assembly Parts List
engine assembly parts List Item part number Description Item part number Description 610-021-006 Assembly, Idler Pulley Tensioner 000-108-147 Protector, electrical Panel 610-026-003 Assembly, Solenoid 000-108-148 Protector, Lower Panel 000.015-949 bracket, Angle - Rear engine Mount - Coated 000-108-149 Protector, Oil Catch - Coated 000-015-935 bracket, engine - Rear Mount - Coated 000-109-120...
Page 114: Solenoid Assembly Parts List
solenoid assembly parts List Figure 9-10. solenoid assembly 610-026-003 Rev. D Item part number Description 000-012-001 block, 4 Lead electrical Terminal 000-015-004 bracket, Solenoid Mount 000-052-106 Insert, 1/8” NPT X 5/32” barb X 90° 000-106-014 Plug, Vent 000-143-047 Screw, #6-32 UNC X .875” Lg. PH Phillips 000-143-050 Screw, #8-32 UNC.
Page 115: Idler Pulley Tensioner Assembly Parts List
Idler pulley Tensioner assembly parts List Figure 9-11. Idler pulley Tensioner assembly 610-021-006 Rev. A Item part number Description 000-015-941 bracket, Idler Pulley Tensioner - Coated 000-094-106 Nut, 3/4”-16UNF Hex Jam - Zinc Plated 000-094-105 Nut, 3/4”-16UNF Hex Zinc Plated 000-109-117 Pulley, Quad Groove 3VX Idler 000-143-554...
Page 116 Figure 9-12. Blower assembly - View 1 of 2 610-002-740 Rev. C Machine Assemblies and Parts Lists: 9-16...
Page 117: Figure 9-13. Blower Assembly - View 2 Of 2
Figure 9-13. Blower assembly - View 2 of 2 610-002-740 Rev. C 9-17: Machine Assemblies and Parts Lists...
Page 118: Blower Assembly Parts List
Blower assembly parts List Item part number Description Item part number Description 000-001-182 Adapter, 4” blower - Coated 000-068-219 Hose Assembly, Pump Drain 000-001-139 Adapter, 4” NPT to Slip Connection - Coated 000-052-293 Insert, #23 (1/8” NPT X 3/16” barb) 610-014-740 Assembly, Actuator Valve 000-077-010...
Page 119: Air Actuator Assembly Parts List
Figure 9-14. air actuator assembly air actuator assembly parts List 610-014-740 Rev. A Item part number Description 000-015-953 bracket , Actuator Mount - Coated 000-015-954 bracket, Actuator extension - Coated 000-015-750 bracket, Air Cylinder Mount - Inner- Coated 000-015-748 bracket, Air Cylinder Mount - Outer - Coated 000-052-550 elbow, 1/8”...
Page 120: Pump And Silencer Assembly Parts List
Figure 9-15. pump and silencer assembly pump and silencer assembly parts List 610-021-740 Rev. b Item part number Description 610-007-740 Assembly, Pump 000-033-057 Clamp, 1” Cushion Loop 000-143-126 Screw, #10-24UNC X 0.50” Lg. Hex Head 000-143-017 Screw, 3/8”-16UNC X 0.75” Lg. Hex Head Grd. 8 000-143-024 Screw, 3/8”-16UNC X 5”...
Page 121: Figure 9-16. Pump Assembly - View 1 Of 2
Figure 9-16. pump assembly - View 1 of 2 610-007-740 Rev. e The pump service repair kit, which is P/N 000-078-912, includes the pump packing lubricant and the insertion tool. PART OF 9-21: Machine Assemblies and Parts Lists...
Page 122: Figure 9-17. Pump Assembly - View 2 Of 2
Figure 9-17. pump assembly - View 2 of 2 610-007-740 Rev. e Machine Assemblies and Parts Lists: 9-22...
Page 123: Pump Assembly Parts List
pump assembly parts List Item part number Description 000-001-151 Adapter, GP to Chem Pump S/S 000-015-957 bracket, Chem Pump Main Support - Coated 000-015-956 bracket, Chem Pump Mount - Coated 000-015-955 bracket, Pump Mount - Coated 000-036-009 Clutch, Pump - 24mm Dual Groove 000-052-085 elbow, 1/4”...
Page 124: Figure 9-18. Exhaust Assembly
Figure 9-18. exhaust assembly 610-013-740 Rev. C Machine Assemblies and Parts Lists: 9-24...
Page 125: Exhaust Assembly Parts List
exhaust assembly parts List Item part number Description Item part number Description 000-001-142 Adapter, exhaust 2-1/2” w/ Fixed Flange 000-143-124 Screw, 5/16”-18UNC X 1.75” Lg. Hex Head 000-143-572 Screw, 5/16-18UNC X 5/8” Lg. Grd. 5 Hex Head 000-001-143 Adapter, exhaust 7.5” w/ Custom Fixed Flange ---- Sensor, O2 - GM 1.6L engine 000-001-144...
Page 126: Figure 9-19. Blower Heat Exchanger Assembly - View 1 Of 2
Figure 9-19. Blower heat exchanger assembly - View 1 of 2 610-005-740 Rev. F 16 X Machine Assemblies and Parts Lists: 9-26...
Page 127: Figure 9-20. Blower Heat Exchanger Assembly - View 2 Of 2
Figure 9-20. Blower heat exchanger assembly - View 2 of 2 610-005-740 Rev. F 9-27: Machine Assemblies and Parts Lists...
Page 128: Blower Heat Exchanger Assembly Parts List
Blower heat exchanger assembly parts List Item part number Description 000-001-133 Adapter, Tank to N4.0” blower Hose 000-013-071 box, Heat exchanger Inlet and Outlet Plenum 000-052-061 bushing, 3/8” NPT X 1/4” FPT 000-033-057 Clamp, 1” Cushion Loop 000-033-015 Clamp, 4” Hose 000-038-073 Core, Heat exchanger 8”...
Page 129: Figure 9-21. Coolant Heat Exchanger Assembly
Figure 9-21. coolant heat exchanger assembly 610-006-740 Rev D. 9-29: Machine Assemblies and Parts Lists...
Page 130: Coolant Heat Exchanger Assembly Parts List
coolant heat exchanger assembly parts List Item part number Description Item part number Description 000-068-792 Hose, 1” I.D. Coolant - Modified One End 000-001-150 Adapter, Ø1” X Ø1.5” 000-068-798 Hose, Coolant - Engine Modified 000-052-061 bushing, 3/8” NPT X 1/4” FPT 000-033-020 Clamp, Size #16 Hose 000-052-528...
Page 131: Figure 9-22. Lower Instrument Panel Assembly - View 1 Of 3
Figure 9-22. Lower Instrument panel assembly - View 1 of 3 610-019-740 Rev. D 9-31: Machine Assemblies and Parts Lists...
Page 132: Figure 9-23. Lower Instrument Panel Assembly - View 2 Of 3
Figure 9-23. Lower Instrument panel assembly - View 2 of 3 610-019-740 Rev. D Machine Assemblies and Parts Lists: 9-32...
Page 133: Figure 9-24. Lower Instrument Panel Assembly - View 3 Of 3
Figure 9-24. Lower Instrument panel assembly - View 3 of 3 610-019-740 Rev. D 9-33: Machine Assemblies and Parts Lists...
Page 134: Lower Instrument Panel Assembly Parts List
Lower Instrument panel assembly parts List Item part number Description Item part number Description 610-026-002 Assembly, 2-Way Valve 000-052-096 Insert, #F23 (1/8” FPT X 3/16” barb) 610-026-001 Assembly, 3-Way Valve 000-081-361 Label, Lower Instrument Panel 610-008-740 Assembly, Hi Pressure Out Manifold 000-074-030 Meter, Chemical Flow Raw 610-027-740...
Page 135: Psi Regulator Valve (0 - 3,200 Psi) Assembly Parts List
PsI Regulator Valve (0 - 3,200 psi) assembly Figure 9-25. 610-026-740 Rev D. PsI Regulator Valve (0 - 3,200 psi) assembly Parts list Item part number Description 000-015-515 bracket, Cat by-Pass Valve Mount - Weldment 000-052-061 bushing, 3/8” NPT X 1/4” FPT 000-052-587 Compression, 3/16”...
Page 136: Orifice Manifold Assembly Parts List
orifice Manifold assembly orifice Manifold assembly Parts list Figure 9-26. 610-027-740 Rev. D Item part number Description 000-052-061 bushing, 3/8” NPT X 1/4” FPT 000-052-587 Compression, 3/16” X 1/4” NPT Thermocouple 000-052-532 elbow, 1/4” SAe X 1/4” NPT 000-052-766 elbow, 3/8 NPT X 3/8 JIC 000-052-751 elbow, 3/8”...
Page 137: Hi Pressure Out Manifold Assembly Parts List
Figure 9-27. hi pressure Out Manifold assembly hi pressure Out Manifold assembly parts List 610-008-740 Rev. D Item part number Description 000-052-086 elbow, 3/8” NPT Street 000-052-779 elbow, 3/8” NPT X 3/8” M JIC X 45° 000-090-070 Manifold, Hi Pressure Out 000-052-071 Nipple, 1/4”...
Page 138: 3-Way Valve Assembly Parts List
Figure 9-28. 3-way Valve assembly 610-026-001 Rev. C 3-way Valve assembly parts List Item part number Description Item part number Description 000-169-213 Valve, 3-Way 1/4” FPT 000-052-751 elbow, 3/8” JIC X 1/4” NPT 000-052-533 Nipple, 3/8” JIC X 1/4” NPT 000-174-028 Washer, 7/8”...
Page 139: 2-Way Valve Assembly Parts List
Figure 9-29. 2-way Valve assembly 2-way Valve assembly parts List 610-026-002 Rev. C Item part number Description 000-052-751 elbow, 3/8” JIC X 1/4” NPT 000-052-533 Nipple, 3/8” JIC X 1/4” NPT 000-169-214 Valve, 2-Way Chem Pump - 1/4” FPT S/S 000-174-028 Washer, 7/8”...
Page 140: Figure 9-30. Water Box 8 Gallon Assembly
Figure 9-30. water Box 8 gallon assembly 610-010-740 Rev. F Machine Assemblies and Parts Lists: 9-40...
Page 141: Water Box 8 Gallon Assembly Parts List
water Box 8 gallon assembly parts List Item part number Description Item part number Description 000-049-151 Assembly, Diffuser Filter 000-052-074 Nipple, 3/8” NPT Hex 000-052-728 bulkhead, 1/2” FPT 000-094-097 Nut, 1”-14UNS brass 000-052-660 bulkhead, 3/8” FPT X 3/8” FPT 000-097-041 O-Ring, 1/2”...
Page 142: Diffuser Assembly Parts List
Figure 9-31. Diffuser assembly 000-049-151 Rev. A Diffuser assembly parts List Item part number Description 000-027-115 Cap, 2” PVC Modified for Diffuser 000-033-131 Clamp, Diffuser 000-125-222 Tube, Diffuser 000-052-104 Insert, #66 (3/8” NPT X 3/8” barb) 000-052-074 Nipple, 3/8” NPT Hex Machine Assemblies and Parts Lists: 9-42...
Page 143: Upper Dash Assembly Parts List
Figure 9-32. upper Dash assembly 610-020-740 Rev. D upper Dash assembly parts List Item part number Description 610-025-740 Assembly, Dash Gauge Panel, 610-028-740 Assembly, Grill 000-100-164 Panel, Dash - Coated 000-143-126 Screw, #10-24UNC X 0.50” Lg. Hex Head 000-143-171 Screw, #10-24UNC X 1.25” Lg. Hex Head 000-174-001 Washer, #10 Flat 9-43: Machine Assemblies and Parts Lists...
Page 144: Figure 9-33. Dash Gauge Panel Assembly
Figure 9-33. Dash gauge panel assembly 610-025-740 Rev. D (KNURLED NUT) (DISCARD HEX NUT) (METER RETAINER) (VAC GAUGE RETAINER) (TEMP GAUGE RETAINER) (NUT, POTENTIOMETER) Machine Assemblies and Parts Lists: 9-44...
Page 145: Dash Gauge Panel Assembly Parts List
Dash gauge panel assembly parts List Item part number Description Item part number Description 000-100-165 Panel, Inset, Dash - Coated 000-074-017 Gauge, 0-30” Hg Vac. 2 1/2” Face 000-143-326 Screw, #6-32 X .750” Lg. PHP 000-074-016 Gauge, Temperature 000-061-056 Knob, Temperature Adjustment 000-157-040 Switch, 20 Amp Rocker 000-157-152...
Page 146: Grill Assembly Parts List
Figure 9-34. grill assembly 610-028-740 Rev. C grill assembly parts List Item part number Description 000-094-058 Nut, #10-32UNF Nylock 000-100-172 Panel, Grill 000-100-178 Panel, Logo Grill - Coated 000-131-131 Trimlok, 3/8” X 1/8” Groove 1 ft 000-174-001 Washer, #10 Flat Machine Assemblies and Parts Lists: 9-46...
Page 147: Figure 9-35. Electrical Panel Assembly
Figure 9-35. electrical panel assembly 610-011-740 Rev. F 9-47: Machine Assemblies and Parts Lists...
Page 148: Electrical Panel Assembly Parts List
electrical panel assembly parts List Item part number Description Item part number Description 000-012-010 block, Terminal 10 Post 000-084-012 Light, yellow LeD Indicator Mini 000-015-944 bracket, electrical Panel Mount - Coated 000-094-034 Nut, #10-24UNC Nylock 000-015-1010 Bracket, Overflow Jug (Comes w/ Engine) 000-094-003 Nut, #10-32UNF Hex 000-033-046...
Page 149: Figure 9-36. Catalytic Cover Assembly
Figure 9-36. catalytic cover assembly 610-021-005 Rev. A 9-49: Machine Assemblies and Parts Lists...
Page 150: Catalytic Cover Assembly Parts List
catalytic cover assembly parts List Item part number Description 000-041-455 Cover, bottom and ends Catalytic 000-041-456 Cover, Top - Catalytic 000-041-457 Cover, Removable - Catalytic 000-041-458 Cover, Side - Catalytic 000-108-146 Protector, Cat Cover 000-057-214 Gasket, Cat Heat Shield 000-001-132 Adapter, 3.0”...
Page 151: Figure 9-37. Top Cover - Machine Assembly
Figure 9-37. Top cover - Machine assembly 610-022-740 Rev. C 9-51: Machine Assemblies and Parts Lists...
Page 152: Top Cover - Machine Assembly Parts List
Top cover - Machine assembly parts List Item part number Description Item part number Description 000-068-795 Hose, ‘L’ 2” I.D. Modified 000-049-251 Air Cleaner, engine - Primary (Comes w/ engine) 000-015-943 bracket, Air Cleaner 000-052-057 Nipple, 1/8” NPT Close 000-094-038 Nut, 5/16”-18UNC Nylock 000-015-943 bracket, Air Cleaner Mount - Coated...
Page 153: Left Side Cover - Machine Assembly Parts List
Figure 9-38. Left side cover - Machine assembly 610-023-740 Rev. A Left side cover - Machine assembly parts List Item part number Description 000-041-449 Cover, Left Side, Machine - Coated 000-089-003 Magnet 000-094-034 Nut, #10-24UNC Nylock 000-131-131 Trimlok, 3/8” X 1/8” Rubber 1 ft 9-53: Machine Assemblies and Parts Lists...
Page 154: Right Side Cover - Machine Assembly Parts List
Figure 9-39. Right side cover - Machine assembly 610-024-740 Rev. A Right side cover - Machine assembly parts List Item part number Description 000-041-450 Cover, Right Side, Machine - Coated 000-089-003 Magnet 000-094-034 Nut, #10-24UNC Nylock 000-131-131 Trimlok, 3/8” X 1/8” Rubber 1 ft Machine Assemblies and Parts Lists: 9-54...
Page 155 Figure 9-40. 100 gallon universal Recovery Tank assembly 610-003-740 9-55: Machine Assemblies and Parts Lists...
Page 156: 100 Gallon Universal Recovery Tank Assembly Parts List
100 gallon universal Recovery Tank assembly parts List Item part number Description Item part number Description 000-094-063 Nut, #6-32UNC Nylock 000-001-184 Adapter, 4” O.D. elbow X 15 Degree - Coated 000-079-091 Assembly, Dura-Flow APO - Production 000-094-059 Nut, #8-32UNC Nylock 610-029-020 Assembly, 100 URT Cover W/ 2.5”...
Page 157 Figure 9-41. 100 gallon universal Recovery Tank cover assembly 610-029-020 9-57: Machine Assemblies and Parts Lists...
Page 158: 100 Gallon Universal Recovery Cover Tank Assembly Parts List
100 gallon universal Recovery cover Tank assembly parts List Item part number Description Item part number Description 000-094-063 Nut, #6-32UNC Nylock 000-052-219 Adapter, 2” NPT X 2” F Slip 000-094-009 Nut, 1/4”-20UNC Nylock 000-041-462 Cover, Recovery Tank - 100 Gal. 2.5” Vac Hose - Coated 1 000-105-546 Plate, Port Cover - Coated 000-052-222...
Page 159: Vacuum Relief Valve Assembly Parts List
Figure 9-42. Vacuum Relief Valve assembly 610-026-724 Rev. b Vacuum Relief Valve assembly parts List Item part number Description Item part number Description 000-105-332 Plate, Vacuum Relief Valve Mounting - Coated 000-015-182 bracket, Vacuum Relief Valve - Fabricated 000-143-198 Screw, 3/8”-16UNC X 4” Lg. Hex Head - Full Thread 000-027-032 Cap, Spun Vacuum Relief Valve 000-155-026...
Page 160: Machine Hose Routings
Machine hose Routings Length - Inches Description From Water Tank [Inlet] 000-068-018 1/2" Low Temp Rubber Fresh Water-Dash Water Tank [Return] 000-068-086 1/2" Hi-Temp Rubber by-Pass Valve Water Tank [Solenoid] 000-068-085 3/8" Hi-Temp Rubber Chemical Prime Flow Meter [Out/Top] 000-068-326 3/8"...
Page 161: 10 - How To Order Parts
We shall always endeavor to be fair in our evaluation of your warranty claim and shall provide you with a complete analysis of our findings. HydraMaster warranty covers only defective materials and/or workmanship for the periods listed. Diagnostic reimbursement is specifically excluded.
Page 162 How to Order Parts: 10-2...
Page 163: 11 - Warranty Information
11 - Warranty Information This section lists causes of component failure that specifically void warranty coverage to avoid misunderstandings which might occur between truck mount owners and manufac- turer. Such causes as listed in this section shall constitute abuse or neglect. The following topics are covered in this section „...
Page 164 BLOweR • Failure to lubricate the impellers daily with a HydraMaster-recommended lubricant. • Failure to lubricate the bearings as recommended in the blower manual. • Failure to maintain the proper oil levels in the blower. • Failure to use the correct oil grade and viscosity as recommended in the blower manual.
Page 165: Cleaning Wand
Warranty coverage is available to you through your local distributor. Please refer to the Golden Guarantee© Limited Warranty document shipped to you with the Owner’s Guide. You can also find a copy of the Golden Guarantee on the HydraMaster website at http //hydramaster.com/KnowledgeCenter/Warranty.aspx .
Page 166 Warranty Information: 11-4...
Page 167: Accessories And Chemical Solutions
For more information, refer to the following pages or visit our website at www.hydramaster.com. To order genuine HydraMaster accessories and chemical solutions, call your nearest authorized HydraMaster Distributor. To find a local distributor, please visit our website at http://hydramaster.com/HowTobuy/DealerLocator.aspx. 12-1: Accessories...
Page 168 Accessories: 12-2...

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