Newman Rydal 5 SE Installation & User's Instructions
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Newman Rydal 5 SE Installation & User's Instructions

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Rydal 5 SE
.
Smoke exempt wood burning stove
Installation & user instructions.
(To be left with customer).
Edition 2
Reference: NS-21
TH
Date: 28
October 2020

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  • Page 1 Rydal 5 SE Smoke exempt wood burning stove Installation & user instructions. (To be left with customer). Edition 2 Reference: NS-21 Date: 28 October 2020...

  • Page 2: Table Of Contents

    Contents  Pre-installation checks & general safety notes.  The Clean Air Act 1993 and Smoke Control Areas.  HETAS Ltd approval. Technical and emission data. Installation introduction Unpacking the stove Installing the stove 2.2.1 The tertiary air control 2.2.2 Assembling the baffle and removable internal stove parts 2.2.3 Stove data plate position...

  • Page 3: Pre-Installation Checks & General Safety Notes

    Pre-installation checks & general safety notes  Installation of this stove must be completed in accordance with current local codes and regulations in each country. All local regulations & any rules in force, including those which refer to national and European standards, must be observed when installing this product. ...

  • Page 4: The Clean Air Act 1993 And Smoke Control Areas

    To ensure smokeless operation opertate the stove in accordance with these instructions. (Please see instructions within this manual). The Rydal 5 SE have been recommended as suitable for use in smoke control areas when burning wood. The appliance is only exempt when used in accordance with these instructions.

  • Page 5: Technical And Emission Data

    Technical data Technical and emission data. Rydal 5 SE Material: Cast iron and steel. Finish: High-temp resistant paint. Fuel: Wood (Approved wood logs) Log length: 25cm maximum Flue outlet: Top or rear Flue pipe dimension: Internal diameter 125mm / 122.7cm2 cross section Approx.

  • Page 6: Installation Introduction

    Building Regulations. 2.2.1 Tertiary air control. The Tertiary air intake is a standard part for the Rydal 5 SE stove, there is no control to the tertiary air intake as it is set at 100% open at manufacture.
  • Page 7 Location of non-bolted stove internal parts. Fig 1.1 Drawing of parts that are not bolt fixed to the inside of stove that may have moved during transportation. These parts must be checked to ensure they are in correct location before lighting the stove. Fig 1.1...
  • Page 8 Figure 1.2 Top baffle positioning Figure 1.3 Left hand stove vermiculite fire cheek positioning.
  • Page 9 Fig 1.4 Lower vermiculite baffle positioning Fig 1.5 Right hand stove vermiculite fire cheek positioning.
  • Page 10 Fig 1.6 Showing top steel baffle in position & lower baffle positioning. Fig 1.7 Stove main grate positioning...
  • Page 11 Fig 1.8 Riddling grate positioning. (As facing the stove) The riddling rod connecting hole in the riddling grate to be positioned to the left-hand side of the stove. The riddling rod is connected to the riddling grate eyelet hole to the left-hand side. Figure 1.9 Banking bar positioning.
  • Page 12 Fig 1.10 Ash pan positioning. 2.2.3 Data plate location. See figure 1.11 Position of the stove data plate which is located to the rear of the stove. This shows important information, including: a) Model b) Standard number c) Production date d) Dimensions e) Serial number Weight...

  • Page 13: Stove Placement / Clearance Requirements

    Document J (England & Wales) Wooden floor protection. See: Figure 2 and 2A The Rydal 5 SE stove can only be used with a Constructional hearth and Superimposed hearth and must be in accordance with current National laws Building Regulations, & any Rules in Force, including BS 8303 and BS EN 15287-1:2007.
  • Page 14 Minimum distance between the stove and a wall made of combustible material See figure 2 also refer to current National laws, Building Regulations, & any Rules in Force, including BS 8303 and BS EN 15287-1:2007. Also refer to Approved Document J (England &...
  • Page 15 Distances between stove and a conventional brick Class 1 Chimney. See: Figure 2A Refer to current National laws, Building Regulations, & any Rules in Force, including BS 8303 and BS EN 15287-1:2007. Also refer to Approved Document J (England & Wales) When installing this stove into a conventional class 1 non combustible brick chimney built to current National laws, Building Regulations and any Rules in Force including BS 8303 and BS EN 15287-1:2007 the clearances between the stove and non-combustible chimney must comply with...
  • Page 16 The CE test results state that there must be a minimum of 1200mm from the front of the stove to combustibles however Newman Fireplaces Ltd recommend that any furniture or soft furnishings should be a minimum of 2000 mm away from the stove. NEVER use or store aerosol sprays or any other combustible products in the vicinity of the stove when it is in operation or whenever the stove is hot.

  • Page 17: The Chimney

    The chimney. Refer to current National laws, Building Regulations, & any Rules in Force, including British standard BS EN 15287-1:2007 and BS 8303 Also refer to Approved Document J (England & Wales) The construction of the masonry chimneys, flue block chimneys and connecting flue pipe system must meet the requirements of the current National laws, Building Regulations, and any Rules in Force.

  • Page 18: Stove Pipe Connection

    150 mm internal diameter. Please refer to current National laws, Building Regulations, and any Rules in Force. Important note: The Rydal 5 SE has been tested for smoke exemption so a minimum internal flue diameter of 125mm can normally be used. *(This must be confirmed with HETAS or Local Authority Building Control and all National laws, Building regulations and any Rules in Force).

  • Page 19: Connecting To A Masonry Chimney

    Connecting to a masonry chimney Refer to current National laws, Building Regulations, & any Rules in Force, including BS 8303 and BS EN 15287-1:2007. Also refer to Approved Document J (England & Wales) The stove with rigid stove pipe connection to the chimney and flue and any parts used for this connection must be in accordance with current National laws, Building Regulations and any Rules in Force.

  • Page 20: Connecting To A Stainless-Steel Twin Wall Insulated Flue System

    Refer to current National laws, Building Regulations, & any other Rules in Force, including BS 8303 and BS EN 15287-1:2007. Also refer to Approved Document J (England & Wales) The Rydal 5 SE, nominal heat output 4.9kw. Note: This is the nominal heat output not the maximum heat output.

  • Page 21: Chimney Draft

     Air inlet vents should be positioned in the room at locations to avoid them becoming blocked. If the air supply is inadequate the chimney draft may be too weak, with the possible result that the stove will not burn properly leading to a potentially dangerous situation. Smoke spillage may also occur especially during the refueling process.

  • Page 22: Carbon Monoxide Alarm

    or leaks at the cleaning door or flue collar.  Unsealed, unused fireplaces are connected to the chimney.  The flue is blocked, e.g., by soot, due to inadequate cleaning, loose debris or even a birds nest.  The room to which the stove is installed is too tightly sealed. See section 2.8 Ventilation Fresh air supply).
  • Page 23 Figure 3.5 shows the parts for Bakelite handle. Part 1 & 2. Screw and washer for retaining Bakelite handle to spindle elbow. Part 3. Bakelite handle. Part 4. Handle spindle elbow. Assembly: Securely attach the Bakelite handle part 3 to the handle spindle elbow part 4 using the bolt and washer parts 1 &...
  • Page 24 Figure 3.5 A shows the parts for plug in removable stainless-steel handle (This will reduce the heat transfer into the handle when the stove is hot and being used). Part 1 & 2. Screw and washer for retaining stainless steel handle to the plug-in adaptor. Part 3.
  • Page 25 Figure 3.5 B Showing the parts for the fixed stainless-steel handle. (This can be used for aesthetic purposes when the stove is not alight and not being used). Part 1 & 2. Screw and washer for retaining stainless steel handle to the plug-in adaptor. Part 3.

  • Page 26: Commissioning And Handover

    2.96 Commissioning and handover  Ensure the installation of this stove is completed in accordance with current National laws, local codes, and Regulations in each country. All local regulations & any rules in force, including those which refer to national and European standards, must be observed when installing this product.

  • Page 27: User Manual

     Explain to the user the three types of handle configurations available and show how they can be changed and how they are used.  Explain to the user the high temperatures the stove can reach and never to touch any part of the stove and flue pipe.
  • Page 28 Do not touch the surface of this stove when hot. This stove may still be hot even after the fire is extinguished. This stove gets very hot when burning and also remains very hot for some time even when the fire is extinguished, therefore adequate protection must be provided, particularly in situations where there is a safety risk to children, aged and the infirm.
  • Page 29 Northern Ireland Association of Chimney Sweeps. Both associations have a register of suitably qualified chimney sweeping and inspection services that issue certificates after inspection. If the stove is to be left unused for a prolonged period, then it should be given a thorough clean to remove ash and unburned fuel residues.
  • Page 30 The CE test results state that there must be a minimum of 1200mm from the front of the stove to combustibles, however Newman Fireplaces Ltd recommend that any furniture or soft furnishings to be a minimum of 2000 mm away from the stove.
  • Page 31 be kept together with the approved stove installer, installation and service maintenance records. This stove should be serviced at least annually by a suitably qualified and registered stove installer. This stove contains consumable parts, and their replacement intervals can vary depending on how the stove is operated and the fuel being used.

  • Page 32: Maximum Fuel Loads And Choice Of Fuel

    Stove model Wood 1 to 2 x Small to medium sized logs maximum Rydal 5 SE total weight 0.98kg Recommended fuel: Seasoned hardwood Only use seasoned hardwood logs with a moisture content of 16 % plus or minus 4 % Never use wet wood or unseasoned wood.

  • Page 33: Use

    Always use the long ash pan key and stove mitten to operate the air controls. There are 3 air intakes to the Rydal 5 SE, two of these air intakes are controllable. The primary air supply, where air passes up through the riddling grate, is controlled to the Rydal 5 SE stove using the lever air control situated below the glass on the front door, move to the left to close and to the right to open, see figure 4.

  • Page 34: Use With Wood

    100% open at manufacture. The exact positioning of the air controls to achieve optimum burn for the Rydal 5 SE will depend on many factors such as weather conditions, chimney size and local topography. However, to give some guidance, if you adjust your settings so that one to two small to medium sized logs (total weight 0.98kg) burn for about an hour before needing to refuel, then the appliance is operating at...
  • Page 35 instructions for installation and use. When the stove was smoke exempt tested at its medium setting the secondary air control was opened 50% at this setting the report shows the mean nominal heat to space to be 5.1kw. Refueling Note: If there is insufficient burning material in the fire bed to light a new fuel charge, excessive smoke emission can occur.
  • Page 36 Rydal 5 SE controls. See figure 4 Note: The Rydal 5 SE has 3 versions of the handle refer to section 2.95 for details. All handle versions operate as figure 4 to open and close.

  • Page 37: Ash Removal

    Figure 4 Very Important: Warning: The firebox door shall be kept closed except during ignition, refueling and removal of residue material. It is recommended providing the ash pan is not full of residue material that the ash pan is emptied when the fire is not in use and the stove, and all residue and components are cold.
  • Page 38 cold, open the stove glass door, and sweep ashes into the ash pan with a suitable brush or alternatively use a specialist approved Hepa filter stove ash vacuum for this task. Ensure to take necessary action to avoid breathing in any ashes or any other particles or products when carrying out this process.

  • Page 39: Maintenance

    Maintenance Refer to current National laws, Building Regulations & any Rules in Force. Also refer to Approved Document J (England & Wales) Maintenance only to be carried out when the stove is not in use and cold. Always comply with all Health and Safety regulations whist servicing and maintaining this stove.
  • Page 40  Check room ventilation air supply to ensure the safe operation of the stove. Air Supply: It is essential to check any air supply ventilator in the room is suitable and fully clear and open.  Check for correct operation of all air controls. ...
  • Page 41 Fig 6 3.3.2 Door fibre rope seals. See figure 7 The fibre rope seals in the door will wear out over time and should be replaced as required and renewed at least annually by an approved and competent stove installer such as Hetas registered (England &...

  • Page 42: Cleaning And Maintenance (User)

    Fig 7 3.3.3 Cleaning and maintenance (User) Warnings  Ensure the correct PPE is used for each operation that is being undertaken, for example, suitable protective masks whilst cleaning the stove and re painting stove, suitable hand protection gloves to protect from any sharp edges, broken glass and any residue materials, suitable eye protection goggles to protect against sharp objects, broken glass and any dust or particles.

  • Page 43: Cleaning And Checks Inside The Firebox (User)

     Cleaning and maintenance only to be carried out when the stove is not in use and cold. The cast surface of the Rydal 5 SE stove is painted with black heat-resistant paint. It is best maintained by simply vacuuming it with a soft brush attachment or wiping it down with a dry, dust-free cloth, but only when the stove is not in use &...

  • Page 44: Operational Problems - Troubleshooting

    Operational problems – troubleshooting Seek advice from a qualified chimney & stove specialist Operation troubleshooting Problem Probable Cause Action Low flue draught Consult your stove installer Difficulty getting the fire alight keeping it burning well Use dry seasoned hardwood. Wet wood (Less than 20% moisture content) (Over 20% moisture content) Poor burning control...
  • Page 45 Smoke emission troubleshooting Problem Probable Cause Action Small flames and smoke Wet wood Use dry seasoned hardwood. (Over 20% moisture content) (Less than 20% moisture content) When appliance door is opened Flue draught low Consult your stove installer smoke spillage enters the room Room ventilation not correct Consult your stove installer Evacuate all people from the room into...
  • Page 46 Adverse weather troubleshooting Problem Probable Cause Action Intermittent smoke enters the room The flue terminal position can affect when the stove door is opened on the stove and flue performance ie, nearby trees or structures. Also, windy days Down draught weather conditions can contribute to flue down draughts.
  • Page 47 Troubleshooting the stove Problem Probable Cause Action Use dry seasoned hardwood. Less than 20% moisture content) To avoid a large build up of creosote The rapid build up of creosote in operate the stove at a higher the chimney Wet wood temperature for a short period of time (Over 20% moisture content) whenever the stove is used.

  • Page 48: Replacement Parts

    Troubleshooting the stove (Continued). Problem Probable Cause Action Poor quality wood being used Use dry seasoned hardwood. Less than 20% moisture content) Flue draught low Consult your stove installer Refer to user instructions for correct Excessive blackening of glass Air control use incorrect use of air controls Operate the stove at a higher temperature for a short period of time...
  • Page 49 3.7 Exploded view with part identification for Rydal 5 SE...
  • Page 50 Code Stove Parts Quantity 0501 Base SM05U02 CAFNW03 Spin valve SM05UNW04 Back SM05U11 Back brick 0520 Fire retainer CA0105 Ashpan handle AF0515 Moving grate SM05U14 Grate SM05UNW07 Door SM05UNW03 Frame SM05U09 Air wash damper 0556 Air wash base 0523 Collar C125 Flue Cover Blanking Plate C125Y...
  • Page 51 CA0212 Bolt CA0214 Bolt CA0217 Bolt CA0222 Bolt CA1118-SM05UNW Bottom air inlet damper CA1114-SM05UNW Bottom air inlet plate CAL0112 Axial Fiber CAL0101-ZJ Serial Number Plate CA10-SM05UNW Glass CA1112 Glass clip Stainless steel handle hook CA0143A-NW03 elbow CA010402 Stainless steel knob CA1204 Ash pan CA0293-1...

  • Page 52: Declaration Of Performance

    3.8 Declaration of Performance...

  • Page 53: Energy Label

    Energy Label.

  • Page 54: Product Fiche

    Commission Delegated Regulation (EU) 2015/1186 Energy Labelling of Local Space Heaters Newman Fireplaces Ltd Supplier`s Name or Trademark: Rydal 5 SE Suppliers Model Identifier: Energy Efficiency Class of Model: Nominal Heat Output to Room (kW): Nominal Heat Output to Water (kW): 80.9...
  • Page 55 Address: Units 6 & 7, Rawreth Barns, Dollyman's Farm, Doublegate Lane, Rawreth, Wickford, Essex. SS11 8UD. Tel: 01268 763586. Fax: 01268 762366...

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