Sony XBR-65HX920 Service Manual
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Sony XBR-65HX920 Service Manual

Lcd digital color tv
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL
XBR-65HX920
XBR-65HX929
ORIGINAL MANUAL ISSUE DATE: 8/2011
REVISION DATE
8/17/2011
10/18/2011
11/9/2011
9-883-866-53
COMMANDER
RM-YD067
RM-YD057
CONFIDENTIAL
ELECTRICAL SERVICE MANUAL
INTERNAL ONLY
SUBJECT
Original Manual Release Date.
Added Accessories and Packing to Electrical Parts List. Replaced page 46.
Updated Accessories and Packing. Replaced page 46.
AZ2-F
DESTINATION
LEVEL
LA
CONFIDENTIAL
US/CND
LCD DIGITAL COLOR TV
CHASSIS
3

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  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ2-F SERVICE MANUAL CHASSIS MODEL COMMANDER DESTINATION LEVEL XBR-65HX920 RM-YD067 CONFIDENTIAL XBR-65HX929 RM-YD057 US/CND CONFIDENTIAL ELECTRICAL SERVICE MANUAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE: 8/2011 REVISION DATE SUBJECT 8/17/2011 Original Manual Release Date. 10/18/2011 Added Accessories and Packing to Electrical Parts List.

  • Page 2: Table Of Contents

    XBR-65HX920/65HX929 TABLE OF CONTENTS SECTION TITLE PAGE Safety-Related Component Warning ....................................3 Safety Check-Out..........................................5 SECTION 1: DIAGRAMS ........................................6 1-1. Circuit Boards Location ......................................6 1-2. Printed Wiring Boards and Schematic Diagrams Information ..........................6 1-3. Block Diagram ........................................8 1-4. Connector Diagrams ......................................10 1-5.

  • Page 3: Safety-Related Component Warning

    XBR-65HX920/65HX929 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specified in the electrical parts list to prevent electric shock, fire, or other hazard.
  • Page 4 XBR-65HX920/65HX929 The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. H1 etc [ see example ]. The servicing of these boards requires special precautions to be taken as outlined below.

  • Page 5: Safety Check-Out

    XBR-65HX920/65HX929 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 6: Section 1: Diagrams

    LAN CARD HEM2 CAMERA MODULE HLT2 FIGURE 1-1. XBR-65HX920/65HX929 1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in µF unless otherwise noted. pF : µµF 50WV or Voltages are DC with respect to ground unless otherwise noted.
  • Page 7 XBR-65HX920/65HX929 Terminal name of semiconductors in silk screen REFERENCE INFORMATION printed circuit ( CAPACITOR RESISTOR Circuit Device Printed symbol Terminal name : RN METAL FILM : TA TANTALUM Collector : PS STYROL : RC SOLID Transistor Emitter : FPRD NONFLAMMABLE CARBON...

  • Page 8: Block Diagram

    XBR-65HX920/65HX929 1-3. BLOCK DIAGRAM IC4601 OPTICAL TUNER AUDIO OUT VIDEO 1 CVBS ANALOG AUDIO VIDEO 2 CVBS/COMP WIRELESS HDMI 1 IC9000 LAN CARD IC5500 TRANSMITTER HDMI 2 HDMI DECODER SWITCH HDMI 3 VIDEO HEM2 HX929 ONLY PROCESS RS232 HDMI 4...
  • Page 9 XBR-65HX920/65HX929 Ether USB1 USB2 X’tal 27MHz DiSEqC_Out H Con. TCON DiSEqC_In Silicon [LNBH23] Satellite Satellite Zero-IF Tuner Ext Demod IFAGC Cable I2CB [HORUS3] [SEKITO2] DDR3 USB4 USB3 Current Current DMD_CLK_ENABLE2 PEL3 –1333 Limit Limit DMD_CLK_ENABLE1 Wifi [TPS2553DBV] [TPS2553DBV] DMD_RST Current X’tal...

  • Page 10: Connector Diagrams

    (Only Interface between board and board） BAT-V board TCON Board(PEH2) LOGO module LD Direct To BAT Board LOGO CL_MAIN_DET(D3.3) Panel_Ctrl1 ： DL_CS DL_CS SONY LOGO illumination module － BD VBUS Panel_Ctrl2 ： PEM_LOG_RX PEM_LOG_RX 1a/2b-1/2b-2/3a-1/ASURA THRU5V BD USB_P Panel_Ctrl3 ： DL_CLK DL_SCK PANEL FFC...
  • Page 11 XBR-65HX920/65HX929 BL_ERR HEM2 Board TCON_ON 3D Emitter PFC_PWR 3a-V CN6002 GLS_CTRL 1-842-559-11 GLS_CTRL2 EMI_FAIL 1-821-135-11 TC-EM Harness PEL3-HEM2 TCON_Vcc12V TCON_VCC12V T-con TCON_VCC_12V To B BDR_ASU_12V BDR_ASU_12V REG12V REG12V AU_12V POWER_ON POWER_ON AU_GND B board AC_OFF_DET AC_OFF_DET AU_12V STBY3.3V STBY3.3V AU_GND STBY3.3V...

  • Page 12: Schematics And Supporting Information

    HLR GND — HLR OPT_SENS HLR STBY_3.3V HLR 3.3V SIRCS SW POWER_KEY GND_D X_HOTEL_PWR_CTRL/X_IR_BLASTER/WAKEUP_MIMAS SW_KEY STBY_+3.3V SW GND STBY_LED HMS DET/SONY LOGO HMS 5V /LOGO 5V HMS GND/LOGO GND — R9140 R9141 *CN9006 GND_D CL9003 JL9019 POWER_KEY CL9002 033:5G;033:11J JL9020...

  • Page 13: Batv Board Schematic Diagram (2 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (2 OF 12) — — — R1808 — 41MHz X1801 STREAM(TS)/DMD CL9300 M_TSI_CLK TSI_CK FE_XO CL9301 M_TSI_EN CL1851 TSI_EN FE_XI CL9302 CVBS_COIN_V — C1809 C1814 M_TSI_STRT TSI_STRT CL9303 CL1504 TSI_DAT_0 DMD_TU_IFAGC_WT CL9304 CL1505 TSI_DAT_1 DMD_TU_IFAGC_R...

  • Page 14: Batv Board Schematic Diagram (3 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (3 OF 12) M_R_CLK ONENAND_+1.8V — R8427 1005 X_M_RCSB X_M_RCSB X_M_RAVDB M_RINT M_RINT ONENAND_+1.8V — ADQ9 ADQ10 ADQ15 — ADQ0 IC8402 TC58RYG1S8EBAIA VCC_IO ADQ12 ADQ5 ADQ4 ADQ11 ADQ8 — VCC_CORE ADQ6 A9 A10 B1 B9 B10 C3 C8407 0 .

  • Page 15: Batv Board Schematic Diagram (4 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (4 OF 12) P o r t i o n 1 — DDR3_A0_HSS DDR3_A_DQ1_HSS DDR3_A7_HSS DQL0 DDR3_A1_HSS DDR3_A_DQ0_HSS DDR3_A12_HSS DQL1 DDR3_A2_HSS DDR3_A_DQ6_HSS DDR3_+1.5V DDR3_A5_HSS DQL2 DDR3_A3_HSS DDR3_A_DQ7_HSS DDR3_A3_HSS DQL3 AJ10 DDR3_A_DQ0_HSS DDR3_A4_HSS DDR3_A_DQ3_HSS VDD18DDR DDR_DQ_0...

  • Page 16: Batv Board Schematic Diagram (5 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (5 OF 12) — — M_SCART1_CV CVBS IN — +5.0V_MAIN VIDEO IN/OUT — AVII_CV0 VFE_XO M_COMP2 AVII_CV1 VFE_XI AVII_CV2 Component IN AVII_CV3 GND_D AUDIO IN/OUT GND_A AVII_CV_OUT0 +3.3V_MAIN M_COMP2_SOY — AVII_SOY0 AVDD33VPLLA M_COMP2_Y AVII_CMPY0 AVDD33VPLLA...

  • Page 17: Batv Board Schematic Diagram (6 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (6 OF 12) M_ETRXER_HSS M_ETCRS_HSS — +3.3V_MAIN M_ETMDIO R5051 M_ETMDC_CLK GND_D GND_D — X_SYSTEM1_RST C5019 0 . 1 CL5003 CL5005 CL5007 CL5009 — 1005 CL5004 CL5006 CL5008 GND_D RB5204 CL5010 DVDD33 TXD[1] M_ETTXD1_HSS CL5002 CL5011...

  • Page 18: Batv Board Schematic Diagram (7 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (7 OF 12) C6007 — 2012 +3.3V_MAIN D+1.2V R6005 C6012 2 . 2 k TPS53114APWR 0 . 1 — IC6005 GND_D 1608 C6077 R6004 D+1.2V 3 . 9 k CVDD/IOVDD/PLLVDD VBST D+1.2V 6.3V R6006 DRVH...

  • Page 19: Batv Board Schematic Diagram (8 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (8 OF 12) HDMI/LVDS LVDS_VMID　 HDMI_CLK_P C1 HDMI_CKP CL2008 HDMI_CLK_P HDMI_CLK_N C2 HDMI_CKM HDMI_CLK_N — HDMI_D0_P D1 HDMI_RAP LVDS_VS　 AB25 CL2009 *CN2001 HDMI_D0_P PANEL_CTRL01 HDMI_D0_N D2 HDMI_RAM LVDS_HS　 AC25 CL2010 DL_CS HDMI_D0_N PANEL_CTRL02 HDMI_D1_P HDMI_RBP...

  • Page 20: Batv Board Schematic Diagram (9 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (9 OF 12) *R2718 HP_DET/BIND CL2718 LINEOUT_R LINEOUT_L — HP/LINE Out CL2717 J2702 VIDEOB_DET M_COMP2 C7019 1000p M_COMP2_SOY 1005 1608 M_COMP2_Y 0 . 4 7 C7034 — CL2700 Y/CV SCART1_R 1608 GND_A CL2525 M_COMP2_PB GND_T2 CL2701 0 .

  • Page 21: Batv Board Schematic Diagram (10 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (10 OF 12) CL5505 HDMIA_HPD HDMI_DDC_5V_A R5514 R5524 CHIP — 1005 *L5510 HDMI_TXD2_P HDMI_D2_P HDMI_TXD2_N GND_D HDMI_D2_N HDMI_TXD1_P HDMI_D1_P DDC +5V HDMI_TXD1_N HDMI_D1_N CL5507 +5.0V_MAIN HDMIA_DDCDAT DDC DAT R5573 CL5508 *L5511 — DDC CLK HDMIA_DDCCLK...

  • Page 22: Batv Board Schematic Diagram (11 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (11 OF 12) +12.5V — F4601 — C4606 2012 — *L4601 C4611 15uH 0 . 4 7 R4612 2012 — 4 . 7 k C4612 C4601 0 . 4 7 JL4621 AVSS MONO *L4602 0 . 1...

  • Page 23: Batv Board Schematic Diagram (12 Of 12)

    XBR-65HX920/65HX929 BATV BOARD SCHEMATIC DIAGRAM (12 OF 12) A2.5V FB1401 600ohm BK1005x A2.5V — C1406 6.3V C1403 0 . 1 VDD22DMD C1404 0 . 0 0 1 FB1400 600ohm — BK1005x C1407 R1401 C1400 0 . 0 1 0 . 0 1 C1408 2 .
  • Page 24 XBR-65HX920/65HX929 BATV [SYSTEM/STREAM/DEMOD/CI/BCAS/ONE NAND/DDR3/VIDEO AUDIO IN/OUT/ETHERNET/USB/POWER/GND/HDMI/LVDS/PANEL/A/V CONNECTOR/HDMI EQ/CONNECTOR/AUDIO AMP/TUNER] COMPONENT SIDE cam017 cam021 cam007 cam031 cam001 R2976 RB2900 C9690 C2900 camcn6002 cam101 R9072 JL9005 C9802 C9714 C9685 C9707 C9811 C9813 FB2900 C9803 C9715 C9686 C9682 C9711 C9820 Q6005 C9633 C9812...
  • Page 25 XBR-65HX920/65HX929 BATV [SYSTEM/STREAM/DEMOD/CI/BCAS/ONE NAND/DDR3/VIDEO AUDIO IN/OUT/ETHERNET/USB/POWER/GND/HDMI/LVDS/PANEL/A/V CONNECTOR/HDMI EQ/CONNECTOR/AUDIO AMP/TUNER] CONDUCTOR SIDE R9136 C9017 C9101 Q9003 R9067 JL9011 C9704 C9703 C9702 C9908 C6051 Q6004 C9902 camic9010 R9114 R6035 — R2903 R2901 R2915 R2966 R2967 R2914 R2918 C9706 C9705 JL9012 R9068 Q9007...

  • Page 26: G11 Board Schematic Diagram

    XBR-65HX920/65HX929 G11 BOARD SCHEMATIC DIAGRAM — — — — — — — — — — — — — — — POWER A-1845-361-A <AZ2F> G11-P1 — XBR-65HX920/65HX929...
  • Page 27 XBR-65HX920/65HX929 [POWER] [POWER] COMPONENT SIDE CONDUCTOR SIDE — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — XBR-65HX920/65HX929...

  • Page 28: G12 Board Schematic Diagram

    XBR-65HX920/65HX929 G12 BOARD SCHEMATIC DIAGRAM RC703 — OPEN G11 CN6501 R911 2W 0.1 R703 R702 R701 R912 2W 0.1 R501 1/8W 1.5kF CN6700 CN6600 1/8W 33kF 1/8W 82kF FB504 R913 SFP79-02WLR 1/2W 0.22‘ RC701 2W 0.1 S14B-XASK-1 BL02RN1 FCH20A20G R914 2W 0.1...
  • Page 29 XBR-65HX920/65HX929 [POWER] [POWER] COMPONENT SIDE CONDUCTOR SIDE — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — XBR-65HX920/65HX929...

  • Page 30: Hem2 Board Schematic Diagram

    XBR-65HX920/65HX929 HEM2 BOARD SCHEMATIC DIAGRAM LED+12V C302 C303 C304 C305 C306 C307 C308 C309 C310 C311 — 0 . 1 0 . 1 R301 CL300 3216 3216 3216 3216 3216 1005 3216 1005 L300 C301 0 . 1 47uH 1005 —...
  • Page 31 XBR-65HX920/65HX929 HEM2 [EMITTER] COMPONENT SIDE Q 3 0 5 R334 R340 R338 R337 R336 R335 Q305 R332 C319 R322 R333 Q302 R339 D309 FB300 VDR300 C312 R302 C306 Q304 temp002 C310 C307 R343 R313 FB302 VDR301 C313 R303 RB301 C309 L300 —...

  • Page 32: Hlt2 Board Schematic Diagram

    XBR-65HX920/65HX929 HLT2 BOARD SCHEMATIC DIAGRAM — — JL106 STBY+3.3V LED_REC LED_STBY LED_TIMER — LED_POWER LED_PIC_MUTE OPT_SENS VD+3.3V SIRCS — DEVICE_SDA DEVICE_SCL CN100 JL100 R102 R103 JL104 R114 R115 JL105 JL101 — 1 . 8 k 2 . 2 k R119...
  • Page 33 XBR-65HX920/65HX929 HLT2 [IR/LED/RGB SENSOR] COMPONENT SIDE R119 JL106 C103 C102 RB100 R118 1 - 8 8 3 - 7 5 7 - 2 1 C101 VDR106 DM003 R129 ( 1 - 7 3 2 - 3 8 8 - 2 1 )

  • Page 34: Ru Board Schematic Diagram (Xbr-65Hx929 Only)

    XBR-65HX920/65HX929 RU BOARD SCHEMATIC DIAGRAM (XBR-65HX929 ONLY) IC101 C108 2 . 2 MAX3222IPWR — 2012 /PWRDOWN CN100 FB100 C106 VDR100 0 . 1 C100 0 . 1 JL101 R101 C102 0 . 1 DOUT1 R108 — VDR102 RIN1 R102 C103 0 .
  • Page 35 XBR-65HX920/65HX929 [RS232] [RS232] CONDUCTOR SIDE (XBR-65HX929 ONLY) COMPONENT SIDE (XBR-65HX929 ONLY) — — — — — — I C 1 0 1 — — — — — — — — — — — — XBR-65HX920/65HX929...

  • Page 36: Section 2: Electrical Parts List

    CERAMIC CHIP 150pF A-1831-644-A BATV BOARD, COMPLETE C1422 1-114-807-11 CERAMIC CHIP 0.015µF 10% (XBR-65HX920 ONLY) C1423 1-100-905-11 CERAMIC CHIP 0.001µF 10% AFTER REPLACING THE MAIN BOARD OR THE LCD PANEL, YOU MUST UPDATE THE SOFTWARE TO THE LATEST VERSION C1424...
  • Page 37 XBR-65HX920/65HX929 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4041 1-100-905-11 CERAMIC CHIP 0.001µF 10% C1820 1-100-916-11 CERAMIC CHIP 0.1µF C4043 1-114-130-11 CERAMIC CHIP 1µF 6.3V C1821 1-114-869-11 CERAMIC CHIP 2.2µF 6.3V C4044 1-114-130-11 CERAMIC CHIP 1µF...
  • Page 38 XBR-65HX920/65HX929 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5534 1-114-130-11 CERAMIC CHIP 1µF 6.3V C6084 1-100-916-11 CERAMIC CHIP 0.1µF C5536 1-100-909-11 CERAMIC CHIP 10µF 6.3V C6101 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5548 1-114-130-11 CERAMIC CHIP 1µF...
  • Page 39 XBR-65HX920/65HX929 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C8407 1-112-777-11 CERAMIC CHIP 0.01µF C9612 1-100-916-11 CERAMIC CHIP 0.1µF C8408 1-100-916-11 CERAMIC CHIP 0.1µF C9613 1-100-909-11 CERAMIC CHIP 10µF 6.3V C8410 1-114-869-11 CERAMIC CHIP 2.2µF 6.3V...
  • Page 40 XBR-65HX920/65HX929 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C9819 1-100-905-11 CERAMIC CHIP 0.001µF 10% FB2404 1-469-084-21 FERRITE C9820 1-100-905-11 CERAMIC CHIP 0.001µF 10% FB2405 1-469-084-21 FERRITE C9906 1-100-909-11 CERAMIC CHIP 10µF 6.3V FB2406 1-469-084-21...
  • Page 41 XBR-65HX920/65HX929 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES L6002 1-457-730-11 INDUCTOR 2.2µH IC5000 6-717-000-01 GL850G-MNG21 L6003 1-460-357-11 INDUCTOR 3.3µH IC5001 6-717-001-01 RTL8201ES-VE-GRT L6004 1-457-526-11 INDUCTOR 2.2µH IC5002 6-715-164-01 TPS2553DBVR L6005 1-400-791-21 INDUCTOR 10µH IC5003...
  • Page 42 XBR-65HX920/65HX929 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5200 1-218-965-11 METAL CHIP 1/16W R1814 1-218-937-11 METAL CHIP 1/16W R5268 1-218-977-11 METAL CHIP 100K 1/16W R2020 1-218-965-11 METAL CHIP 1/16W R5269 1-250-491-11 METAL CHIP 1/16W...
  • Page 43 XBR-65HX920/65HX929 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9298 1-218-957-11 METAL CHIP 2.2K 1/16W R7018 1-250-589-11 METAL CHIP 1/10W R9299 1-218-957-11 METAL CHIP 2.2K 1/16W R7023 1-250-495-11 METAL CHIP 1/16W R9304 1-218-933-11 METAL CHIP...
  • Page 44 XBR-65HX920/65HX929 BATV REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB2019 1-457-685-11 INDUCTOR 0µH RB9043 1-234-380-21 RES, NETWORK 47K (1005X4) RB2020 1-457-685-11 INDUCTOR 0µH RB9092 1-234-380-21 RES, NETWORK 47K (1005X4) RB2021 1-457-685-11 INDUCTOR 0µH RB2022 1-457-685-11 INDUCTOR 0µH...
  • Page 45 XBR-65HX920/65HX929 HEM2 HLT2 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES HEM2 R335 1-250-451-11 METAL CHIP 1/16W R336 1-250-451-11 METAL CHIP 1/16W A-1792-512-A HEM2 BOARD, MOUNTED R337 1-250-451-11 METAL CHIP 1/16W R339 1-218-969-11 METAL CHIP 1/16W...
  • Page 46 XBR-65HX920/65HX929 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES ACCESSORIES AND PACKING 4-272-961-01 BAG, PROTECTION (1650 X 1200) (US ONLY) A-1820-418-A RU BOARD, MOUNTED X-2580-550-1 CARTON, ASSY (ALY 65 US) CAPACITOR (US ONLY) C100 1-114-325-11 CERAMIC CHIP 0.1µF...

  • Page 47: Appendix A: Encryption Key Components

    APPENDIX A: ENCRYPTION KEY COMPONENTS Encryption key components developed by Sony Corporation contain confidential information, and shall be handled under the non-disclosure obligations provided in the applicable agreement with Sony Corporation (and/or its subsidiary). As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and/or replaced pursuant to the following: 1) In the service manual the Circuit Board(s) containing encryption key components shall be identified with a red outline and a .

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