Sony KD-49X8005C Service Manual
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Sony KD-49X8005C Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
GN1T
CHASSIS
ORIGINAL MANUAL ISSUE DATE: 7/2015
Segment: XFLL
Version
Date
Subject
1.0
7/2015
Original manual issue.
LCD TV
9-888-581-01

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Summary of Contents for Sony KD-49X8005C

  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL GN1T CHASSIS ORIGINAL MANUAL ISSUE DATE: 7/2015 Segment: XFLL Version Date Subject 7/2015 Original manual issue. LCD TV 9-888-581-01...
  • Page 2 SERVICE MANUAL GN1T CHASSIS Segment: XFLL LCD TV 9-888-581-01...

  • Page 3: Model List

    MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. KD-49X8005C Black RMT-TX100B (BR6) XBR-65X800C Black RMT-TX100B (LA1) BRAZIL MEXICO XBR-65X805C Black RMT-TX100B (LA8) CHILE KD-55X8005C Black RMT-TX100B (BR6) PERU BRAZIL VENEZUELA XBR-65X807C Black RMT-TX100B (CO1) XBR-55X805C Black RMT-TX100B (LA8)

  • Page 4: Warnings And Cautions

    Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
  • Page 5 Les composants identifi es par une trame et par une marque du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel.

  • Page 6: Use Caution When Handling The Lcd Panel

    WARNINGS AND CAUTIONS USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. Do not press on the panel or frame edge to avoid the risk of electric shock.

  • Page 7: Safety Check-Out

    SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2.
  • Page 8 SAFETY CHECK-OUT Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1.

  • Page 9: Self Diagnosis Function

    SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 10 SELF DIAGNOSIS FUNCTION [SELF DIAGNOSTIC SCREEN DISPLAY] Error count Error item Naming Format of error timestamps SELF CHECK YYMMDDhhmmss (in UTC) Example: Back << 120823132523 -> Aug 23 2012 13:25:23 UTC MAIN_POWER 000000000000 000000000000 000000000000 * Only when time is set, an error timestamp is saved.

  • Page 11: Self-Diagnostic Screen Display

    SELF DIAGNOSIS FUNCTION SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.

  • Page 12: Sec 1. Disassembly

    SEC 1. DISASSEMBLY • There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts. 1-1. KD-49X8005C 1-1-1. STAND AND NECK STAND 4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01...
  • Page 13 DISASSEMBLY 1-1. KD-49X8005C 1-1-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W) LABEL, SIDE TERMINAL (W) LABEL, REAR TERMINAL KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 14 DISASSEMBLY 1-1. KD-49X8005C 1-1-3. AC COVER AND POWER SUPPLY CORD Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 POWER SUPPLY CORD AC COVER KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 15 DISASSEMBLY 1-1. KD-49X8005C 1-1-4. COVER, REAR (M SWN) A 7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01 10 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11 NOTE: COVER, REAR (M SWN) A KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 16 DISASSEMBLY 1-1. KD-49X8005C 1-1-5. TAPE TAPE TAPE TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 17 DISASSEMBLY 1-1. KD-49X8005C 1-1-6. TAPE AND WIRE DRESSING TAPE TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 18 DISASSEMBLY 1-1. KD-49X8005C 1-1-7. WIRE DRESSING AND SPEAKER BOX ASSY (L) SPEAKER BOX ASSY (L) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 19 DISASSEMBLY 1-1. KD-49X8005C 1-1-8. WIRE DRESSING AND SPEAKER BOX ASSY (R) SPEAKER BOX ASSY (R) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 20 DISASSEMBLY 1-1. KD-49X8005C 1-1-9. TAPE TAPE TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 21 DISASSEMBLY 1-1. KD-49X8005C 1-1-10. CONNECTOR ASSY 28P CONNECTOR ASSY 28P P/N: 1-910-110-70 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 22 DISASSEMBLY 1-1. KD-49X8005C 1-1-11. TAPE AND FLEXIBLE FLAT CABLE 51P (XFC) TAPE FLEXIBLE FLAT CABLE 51P (XFC) P/N: 1-849-080-11 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 23: Wire Dressing

    DISASSEMBLY 1-1. KD-49X8005C 1-1-12. WIRE DRESSING KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 24 DISASSEMBLY 1-1. KD-49X8005C 1-1-13. SMART CORE SMART CORE NOTE: KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 25: Switch Unit

    DISASSEMBLY 1-1. KD-49X8005C 1-1-14. SWITCH UNIT SWITCH UNIT KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 26 DISASSEMBLY 1-1. KD-49X8005C 1-1-15. HARNESS ASSY(MAIN) AND BT ANTENNA HARNESS ASSY(MAIN) P/N: 1-910-110-71 BT ANTENNA Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 27 DISASSEMBLY 1-1. KD-49X8005C 1-1-16. BRACKET, SP L (L SWN) A AND BRACKET, SP R (L SWN) A 6 screws (SCREW, +PSW M3X8) 6 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01 P/N: 2-580-593-01 BRACKET, SP L (L SWN) A BRACKET, SP R (L SWN) A...
  • Page 28 DISASSEMBLY 1-1. KD-49X8005C 1-1-17. BRACKET, STAND (L SWN) BRACKET, STAND (L SWN) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 29 DISASSEMBLY 1-1. KD-49X8005C 1-1-18. GL6 6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 30 DISASSEMBLY 1-1. KD-49X8005C 1-1-19. SHEET, INSULATION(HRN L) SHEET, INSULATION (HRN L) NOTE: KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 31 DISASSEMBLY 1-1. KD-49X8005C 1-1-20. BRACKET, SIDE F (MOLD) BRACKET, SIDE F (MOLD) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 32 DISASSEMBLY 1-1. KD-49X8005C 1-1-21. BMFW 8 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 BMFW KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 33 DISASSEMBLY 1-1. KD-49X8005C 1-1-22. GASKET (BMF) BMFW B-Side view Five attachment positions of Gasket PWB P/N indication location NOTE: When you replace a BMFW board, it is necessary to stick five new GASKET on a new BMFW board. GASKET (BMF): 4-566-117-01 However, please confirm PWB P/N before that.
  • Page 34 DISASSEMBLY 1-1. KD-49X8005C 1-1-23. SHEET, THERMAL(BM) AND PLATE, MAIN S (HRN) NOTE: SHEET, THERMAL (BM) PLATE, MAIN S (HRN) 2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 35 DISASSEMBLY 1-1. KD-49X8005C 1-1-24. PLATE, MAIN S (SWN) AND SLIDE, CLAMP 3 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 SLIDE, CLAMP PLATE, MAIN S (SWN) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 36: Lcd Panel

    DISASSEMBLY 1-1. KD-49X8005C 1-1-25. LCD PANEL LCD PANEL KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 37 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-1. STAND AND NECK STAND 4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 Screw (SCREW, +PSW M5X12) P/N: 2-580-607-01 Screw (SCREW, +PSW M5X12) P/N: 2-580-607-01 NECK NECK STAND, SHAFT (L SWN) A KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 38 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W) AND LABEL, CI (CO1 ONLY) LABEL, CI LABEL, REAR TERMINAL LABEL, SIDE TERMINAL (W) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 39 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-3. AC COVER AND POWER SUPPLY CORD Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 POWER SUPPLY CORD AC COVER KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 40 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-4. COVER, REAR (L SWN) A 7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01 10 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11 NOTE: COVER, REAR (L SWN) A KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 41 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-5. TAPE TAPE (120 Hz) TAPE (60 Hz) TAPE TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 42 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-6. TAPE (120 Hz) TAPE (60 Hz) TAPE TAPE TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 43 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-7. TAPE AND WIRE DRESSING KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 44 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-8. WIRE DRESSING AND SPEAKER BOX ASSY (L) SPEAKER BOX ASSY (L) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 45 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-9. WIRE DRESSING AND SPEAKER BOX ASSY (R) SPEAKER BOX ASSY (R) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 46 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-10. TAPE TAPE TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 47 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-11. CONNECTOR ASSY 28P (120 Hz) CONNECTOR ASSY 28P P/N: 1-910-110-69 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 48 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-12. CONNECTOR ASSY 28P (60 Hz) CONNECTOR ASSY 28P P/N: 1-910-110-67 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 49 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-13. FLEXIBLE FLAT CABLE 41P (120 Hz ONLY) TAPE TAPE FLEXIBLE FLAT CABLE 41P P/N: 1-849-076-11 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 50 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-14. FLEXIBLE FLAT CABLE 51P (120 Hz) FLEXIBLE FLAT CABLE 51P P/N: 1-849-075-11 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 51 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-15. FLEXIBLE FLAT CABLE 51P (60 Hz) TAPE FLEXIBLE FLAT CABLE 51P P/N: 1-849-075-11 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 52 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-16. WIRE DRESSING KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 53 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-17. SMART CORE SMART CORE NOTE: KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 54 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-18. SWITCH UNIT SWITCH UNIT KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 55 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-19. HARNESS ASSY (MAIN) HARNESS ASSY(MAIN) P/N: 1-910-110-68 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 56 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-20. BT ANTENNA Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 BT ANTENNA KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 57 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-21. BRACKET, SP L (L SWN) A AND BRACKET, SP R (L SWN) A 6 screws (SCREW, +PSW M3X8) 6 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01 P/N: 2-580-593-01 BRACKET, SP L (L SWN) A BRACKET, SP R (L SWN) A KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 58 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-22. BRACKET, STAND (L SWN) BRACKET, STAND (L SWN) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 59 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-23. GL6 6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 60 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-24. SHEET, INSULATION(HRN L) SHEET, INSULATION(HRN L) NOTE: KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 61 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-25. BRACKET, SIDE F (MOLD) BRACKET, SIDE F (MOLD) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 62 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-26. BRACKET, TOP FL (MOLD) (CO1 ONLY) BRACKET, TOP FL (MOLD) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 63 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-27. BMFW 8 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 BMFW KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 64 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-28. GASKET (BMF) BMFW B-Side view Five attachment positions of Gasket PWB P/N indication location NOTE: When you replace a BMFW board, it is necessary to stick five new GASKET on a new BMFW board. GASKET (BMF): 4-566-117-01 However, please confirm PWB P/N before that.
  • Page 65 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-29. SHEET, THERMAL(BM) AND PLATE, MAIN S (HRN) NOTE: SHEET, THERMAL (BM) PLATE, MAIN S (HRN) 2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 66 DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-30. SLIDE, CLAMP SLIDE, CLAMP KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 67: Lcd Panel

    DISASSEMBLY 1-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 1-2-31. LCD PANEL LCD PANEL KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 68 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-1. STAND AND NECK STAND 4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 2 screws ( SCREW, +PSW M5X20) 2 screws ( SCREW, +PSW M5X20) NECK NECK STAND, SHAFT (2L SWN) A KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 69 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W) AND LABEL, CI (CO1 ONLY) LABEL, CI LABEL, REAR TERMINAL LABEL, SIDE TERMINAL (W) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 70 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-3. AC COVER AND POWER SUPPLY CORD Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01 POWER SUPPLY CORD AC COVER KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 71 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-4. COVER, REAR (2L SWN) A COVER, REAR (2L SWN) A 7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01 6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01 12 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11 NOTE: KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 72 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-5. TAPE TAPE TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 73 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-6. TAPE AND WIRE DRESSING TAPE TAPE TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 74 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-7. TAPE TAPE TAPE TAPE (DK020FR-19) 19X50 SHEET TAPE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 75 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-8. WIRE DRESSING KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 76 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-9. SPEAKER BOX ASSY (L) SPEAKER BOX ASSY (L) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 77 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-10. SPEAKER BOX ASSY (R) SPEAKER BOX ASSY (R) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 78 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-11. BT ANTENNA Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 BT ANTENNA KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 79 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-12. SMART CORE SMART CORE NOTE: KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 80 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-13. SWITCH UNIT SWITCH UNIT KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 81 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-14. HARNESS ASSY (MAIN) AND CONNECTOR ASSY 28P HARNESS ASSY(MAIN) P/N: 1-910-110-66 CONNECTOR ASSY 28P P/N: 1-910-110-65 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 82 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-15. SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP SLIDE, CLAMP KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 83 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-16. BRACKET, SP (2L SWN) A 4 screws (SCREW, +PSW M3X8) 4 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01 P/N: 2-580-593-01 BRACKET, SP (2L SWN) A BRACKET, SP (2L SWN) A KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 84 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-17. BRACKET, STAND (2L SWN) PULLEY, STAND (HWI) x2 P/N: 4-534-964-01 BRACKET, STAND (2L SWN) 12 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 85 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-18. GL6 6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 86 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-19. SHEET, INSULATION(HRN L) SHEET, INSULATION (HRN L) NOTE: KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 87 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-20. TAPE AND FLEXIBLE FLAT CABLE 41P (XFF) AND FLEXIBLE FLAT CABLE 51P (XFF) TAPE FLEXIBLE FLAT CABLE 51P (XFF) P/N: 1-849-079-11 FLEXIBLE FLAT CABLE 41P (XFF) P/N: 1-849-078-11 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 88 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-21. BRACKET, SIDE F (MOLD) BRACKET, SIDE F (MOLD) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 89 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-22. BRACKET, TOP FL (MOLD) (CO1 ONLY) BRACKET, TOP FL (MOLD) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 90 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-23. BMFW 8 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 BMFW KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 91 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-24. GASKET (BMF) BMFW B-Side view Five attachment positions of Gasket PWB P/N indication location NOTE: When you replace a BMFW board, it is necessary to stick five new GASKET on a new BMFW board. GASKET (BMF): 4-566-117-01 However, please confirm PWB P/N before that.
  • Page 92 DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-25. SHEET, THERMAL(BM) AND PLATE, MAIN S (HRN) NOTE: SHEET, THERMAL (BM) PLATE, MAIN S (HRN) 2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 93: Lcd Panel

    DISASSEMBLY 1-3. KD-65X8005C, XBR-65X800C/805C/807C/809C/810C 1-3-26. LCD PANEL LCD PANEL NOTE: KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 94 DISASSEMBLY 1-4. SMART CORE 1-4-1. BRACKET, WIFI ASSY BRACKET, WIFI ASSY KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 95 DISASSEMBLY 1-4. SMART CORE 1-4-2. WLAN / BT MODULE(11AC) ASSY NOTE: WLAN / BT MODULE(11AC) ASSY KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 96 DISASSEMBLY 1-4. SMART CORE 1-4-3. SHEET, THERMAL (SC) AND WLAN / BT MODULE(11AC) WLAN / BT MODULE(11AC) SHEET, THERMAL (SC) Opposite side of WLAN / BT MODULE (11AC) ASSY 1-4-4. HEAT SINK (SC) AND BRACKET, WIFI HEAT SINK (SC) BRACKET, WIFI KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 97 DISASSEMBLY 1-4. SMART CORE 1-4-5. COVER, TOP NOTE: COVER, TOP KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 98 DISASSEMBLY 1-4. SMART CORE 1-4-6. PANEL, ORNAMENT PANEL, ORNAMENT KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 99: Light, Guide

    DISASSEMBLY 1-4. SMART CORE 1-4-7. LIGHT, GUIDE LIGHT, GUIDE LIGHT, GUIDE LOCK PORTION KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 100 DISASSEMBLY 1-4. SMART CORE 1-4-8. HSC3_L MOUNT NOTE: HSC3_L MOUNT KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 101 DISASSEMBLY 1-4. SMART CORE 1-4-9. CASE, BOTTOM (LL) CASE, BOTTOM (LL) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 102: Sec 2. Adjustment

    SEC 2. ADJUSTMENT HOW TO ENTER THE SERVICE MODE 1) Turn on the main power switch to set in standby mode. 4) How to use the remote commander. 2) Press the buttons on the remote commander in the following sequence Function The flow of control with each interval within 1 sec, then the service mode will be set.

  • Page 103: Software Version

    ADJUSTMENT SOFTWARE VERSION 1) In Service Mode, select “Model Information”, press “Enter” or “→ ” button to enter Status Information. Main Micro Service Mode SW Version: Model PKG2.011.0010NAB NVM Version: 0001 UC2 Model Information >> Boot Version: V1.000 PQ Version: Self diagnosis History >>...

  • Page 104: Serial Number Edit

    ADJUSTMENT SERIAL NUMBER EDIT (1) Service Mode 1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” then pressing “Enter” or Model Information >> Self diagnosis History >> “→” button to enter inside. Video / Audio >> Panel / PQ >>...
  • Page 105 ADJUSTMENT SERIAL NUMBER EDIT (2) Service Mode YES is selected, the input data is saved into EEPROM. SERIAL NUMBER EDIT is greyed out and the serial number that has been input is displayed. >> Status Information >> Model Information User will not able to edit anymore.

  • Page 106: Model Number Setting

    ADJUSTMENT MODEL NUMBER SETTING 1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” then pressing “Enter” or “→” button to enter inside. 2) Select “Model Number Setting” by pressing “↑” or “↓” button then pressing “Enter” or “→” button. 3) Press “↑”...
  • Page 107 ADJUSTMENT WB ADJUSTMENT c. To change data , press “←” or “→” on remote commander. (Please apply when main board or panel is replaced.) In “Panel/PQ” service mode. a. Go to “WB Adjustment” category by “↑” or “↓”. Back << <[ ]>...
  • Page 108 ADJUSTMENT 2. In “WB/Mura/CUC data transfer”. WB/MURA/CUC DATA TRANSFER a. Select “WB/Gamma data transfer” by pressing “↑” or “↓” on remote commander. (Please apply when main board or panel is replaced.) 1. In “Panel/PQ” service mode. b. To change the items, press “←” or “→” on remote commander and press “Enter” a.
  • Page 109 ADJUSTMENT HDD PERFORMANCE CHECK 3. A message "Please wait ..." is displayed during performance check processing. 1. In “Service Mode”, select “General Setting” by pressing “↑” or “↓” then pressing “Enter” or “→” button to enter inside. Service Mode Service Mode Please wait…...
  • Page 110 ADJUSTMENT HDD RE-REGISTRATION 1) In “Service Mode”, select “General Setting” by pressing “↑” or “↓” then pressing “Enter” or “→” button to enter inside. 2) Select “AAA” by pressing “↑” or “↓” then pressing “Enter” or “→” button to enter inside. Service Mode General Setting Model Information...

  • Page 111: Sec 3. Trouble Shooting

    SEC 3. TROUBLE SHOOTING 3-1. TRIAGE Chart of triage information Confirm the claimed symptom. Select that symptom from the chart. Bring all the boards and cables listed for that symptom. Follow the troubleshooting charts in the technical guides to isolate the board. Chart Color Code.

  • Page 112: Troubleshooting

    TROUBLE SHOOTING 3-2. NO POWER 3-2-1. NO POWER-PCU No Power Check STBY 3.3V Replace C9030 Between G* Board to G* Board On B* board B* Board Harness Harness B* Board u-Com Failure DDCON/LDO Main Device Failure KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 113 TROUBLE SHOOTING 3-2-2. NO POWER-U-Com Failure (1/2) START Check MAIN_VCC R9175 Voltage. G-Board Check C9117 Voltage. Check +3.3V_STBY Is the voltage >1.6V? Is the voltage >3.0V? R9144, CN9000 #26pin Check P_ON_VBUS Check R9186 Voltage. Check DC_OFF_DET P-on ucom #pin11 Change IC9017 Is the voltage >3.0V? IC9018 is >3.0V?
  • Page 114 TROUBLE SHOOTING 3-2-2. NO POWER-U-Com Failure (2/2) From previous page Check P_ON_#2 P-on ucom #pin14 Change IC9017 Is the voltage >3.0V? Check ORESETB P-on ucom #pin12 Change IC9017 Is the voltage >3.0V? Check X_SYSTEM_RST P-on ucom #pin16 Change IC9017 Is the voltage >3.0V? If PANEL_PWER_ON (R9172) is 0V Check XRST Change IC9017...
  • Page 115 TROUBLE SHOOTING 3-2-3. NO POWER: DC_OFF_DET check 3-2-4. NO POWER: DDCONs check START START Check fuse F9xxx Change Fuse Check Vdd Is fuse OK? C9118 Change IC9018 Is voltage >5V? Check Vcc voltage Check POWER_ON P-on ucom #pin19 C9xxx (Refer to No Power U-Com Failure) Is voltage >12.0V? Check Enable pin voltage...
  • Page 116 TROUBLE SHOOTING 3-2-5. NO POWER: DDCON check START Check IC9403 Vcc voltage Check Vcc voltage Check C9428 C9061 D9000 Change D9000 Is voltage >3V? Is diode ? Is voltage >12V? Check G board and harness Check Vcc voltage Check Change D9001 C9061 D9001 Is voltage >4V?
  • Page 117 TROUBLE SHOOTING 3-2-6. NO POWER: LDOs check check START Check Vcc voltage C9xxx Check +3.3V_MAIN DDCON (IC9003) Is voltage >3V? Check Enable pin 1.2 No Power U-Com Failure voltage Is voltage >3V? Change LDO IC KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 118: Standby Led Blinking

    TROUBLE SHOOTING 3-3. STANDBY LED BLINKING 3-3-1. 2 Times Blinking (Main power Error) 3-3-2. 3 Times Blinking (DC Alert) BMFL/BMFW board 2-time blinking 3-time blinking Check +12V_REG DC_ALERT at pin 13/15/17 of CN9000 G* Board on B* Board, Check +5.0V_MAIN IC9014,etc Voltage >...
  • Page 119 TROUBLE SHOOTING 3-3-3. 3 Times Blinking (Audio Error) LED 3x blinking Segment “XS”? See other flow Audio Error ? Replace B-K Harness B-K harness NG OK ? Go to page Replace K-PWB Power Off Checking*1 K-PWB NG OK ? Go to page Power off Checking*2 Replace B-PWB B-PWB NG...
  • Page 120 TROUBLE SHOOTING Note 1: Note 2: (1) PVDD-GND short check (1) PVDD-GND short check 1) Power Off Checking*1 Measure impedance between PVDD and GND at C7706, Measure impedance between PVDD and GND at C7722, C7762, C7782, C7707. C7834. If impedance is <100Ω → NG If impedance is <100Ω...
  • Page 121 TROUBLE SHOOTING 2) Power Off Checking*2 (4) 12.5V check BMFL / BMFW Measure voltage between PVDD and GND at capacitor C7706 or C7707.(See 3.3) Power Off Check*2 Voltage rise more than 0V for a moment at power on → Yes Segment “XS”? (5) 12.5V check KS-PWB (XS) Measure voltage between PVDD and GND at...
  • Page 122 TROUBLE SHOOTING 3) Power Off Checking*3 No Sound Without LED 3x No sound only Go to Analog RF and Digital RF ? No Sound Tuner Select [External Inputs]→ AV receiver is connected [BRAVIA Sync Settings]→ to HDMI in ? [BRAVIA Sync Control]→[off] Go to No sound only HDMI ? No Sound HDMI...
  • Page 123 TROUBLE SHOOTING 3-3-4. 3 Times Blinking (HDMI EQ Error) This 3 times blinking function for HDMI EQ BMFL/BMFW board error has been disabled for the SW later than PKG2173. So, for the above applicable models, you 3-time blinking Check can Ignore this flow. I2C_C bus signal.
  • Page 124 TROUBLE SHOOTING 3-3-5. 4 Times Blinking (LED Voltage Error) 4-time blinking Between 0.898V to 2.997V LED driver or G* board Check R9027  Change LD board or G* board. on the B* Board 0.897V or less B* Board KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 125 TROUBLE SHOOTING 3-3-6. 5 Times Blinking (Panel Communication Error) 5-times blinking Change Change B-Board Panel (T-con) Check “+12.5V_TCON” at G-Board is Replace G-Board CN9000 suspicious Symptom Symptom on the B-Board improvement improvement B-Board is Panel (T-Con) is suspicious suspicious Symptom Replace the Harness improve Harness is...
  • Page 126 TROUBLE SHOOTING 3-3-7. 6 Times Blinking (Backlight Error) 6-times blinking Check a voltage of Harness / BL_ERR_DET. Check Connection Voltage ≥ 1.9 V Check point is harness/connection Change Symptom broken JL9007 G*board to B*Board Harness harness Improvement 23pin of CN9000 LD board to B*Board No improvement on B*Board...
  • Page 127 TROUBLE SHOOTING 3-3-8. 7 Times Blinking (Temperature Error) 7-time blinking Setting circumstance is OK? Set to another Temperature, location, etc. Ventilation, etc. Change B* Board, and Aging a few Panel hours Symptom improvement Check I2C_C bus Temp sensor B* Board NG communication OK? IC1400 (check the next page)
  • Page 128 TROUBLE SHOOTING 3-4. NO SOUND 3-4-1. No Sound Audio 3-4-2. No Sound : TUNER No Sound with normal picture No Sound Audio Segment “XS”? Only RF tuner input? Replace B-K Harness Please refer Audio Check IC1000 (SOC) OK ? troubleshooting Replace K-PWB OK ? Replace B-PWB...
  • Page 129 TROUBLE SHOOTING 3-4-3. No Sound : MHL No Sound Check the picture Refer to MHL NO PICTURE Check Sound by other TV set Refer to No Sound Audio which is same model Check Source equipment by Reference TV set Change B-Board. (For example, Samsung TV(UN46ES7000), Toshiba TV(42WL863), RB1 or RB2) Check the settings of...
  • Page 130 TROUBLE SHOOTING 3-4-4. No Sound : HDMI1/2/3/4 No Sound Check the picture Refer to HDMI (1/2/3/4) NO PICTURE Does this model have Connect Stereo minijack cable between Source and the TV, and Check the mode Analog Audio In Change “HDMI/DVI Audio Source” to Auto or Analog Audio In. of Source equipment (Stereo minijack)? HDMI...
  • Page 131 TROUBLE SHOOTING 3-5. NO PICUTURE BL_ON (L or H): IC9017 #18pin (for 4K BMFW/BMFL board) No Picture BL_ON：H Check Smart Core Check Replace Got Any Normal Replace LCD Panel Behavior BL_ON the V by One FFC Display? the main Board (T-CON) (5x Blinking) on the main board...
  • Page 132 TROUBLE SHOOTING 3-5-1. No Picture AEP Destination (BMFL/BMFW) SCART No Picture AEP SCART CVBS SCART RGB No Picture No Picture [LOW: 0V] [LOW: 0V] Check SCART_FB Check SCART_FB Detailed check all parts Check CN7501 Check CN7501 IC1000 L37 IC1000 L37 at SCART_FB signal Connection Connection...
  • Page 133 TROUBLE SHOOTING 3-5-2. No Picture AEP Destination (BMFL/BMFW) VIDEO No Picture AEP Video 2 Component No Picture No Picture Check J7504 Con Check J7504 NG (Vpp: 0 V) Check if input OSD Check if input OSD NG (Vpp: 0 V) VIDEO_DET at Connection, is GREY OUT...
  • Page 134 TROUBLE SHOOTING 3-5-3. No Picture CH/MX/PA/COL/LA (BMFL/BMFW) No Picture Video Video 2 Video 1 No Picture No Picture Check J7505 Check J7504 NG (Vpp: 0 V) Check if input OSD NG (Vpp: 0 V) Check if input OSD Connection, Connection, is GREY OUT is GREY OUT VIDEO2_DET...
  • Page 135 TROUBLE SHOOTING 3-5-4. No Picture CH/MX/PA2/NZ/AUS/BR/COL/BR/UC/HK/TW (BMX) No Picture Video Component No Picture Check if input OSD Check J7504 Con NG (Vpp: 0 V) is GREY OUT VIDEO_DET at R7539, OK if it is highlighted CR_DET at R7538 OK (Vpp: 3.3 V) Detailed check all parts NG (Vpp: 0 V) at VIDEO_DET signal...
  • Page 136 TROUBLE SHOOTING 3-5-5. No Picture J/UC/HK/TW Destination (BMFL/BMFW) No Picture Video1 Video2 No Picture No Picture Check J7501 Check J7504 Check if input OSD Check if input OSD NG (Vpp: 0 V) NG (Vpp: 0 V) Connection, Connection, is GREY OUT is GREY OUT VIDEO2_DET VIDEO_DET...
  • Page 137 TROUBLE SHOOTING 3-5-6. No Picture J/UC/HK/TW Destination (BMFL/BMFW) No Picture Component No Picture Check if input OSD Check J7504 Con NG (Vpp: 0 V) is GREY OUT VIDEO_DET at R7539, OK if it is highlighted CR_DET at R7538 OK (Vpp: 3.3 V) Detailed check all parts NG (Vpp: 0 V) at VIDEO_DET signal...
  • Page 138 TROUBLE SHOOTING 3-5-7. No Picture : @ Tuner Notes: I2C line for all tuners except Japan_SKP - Parts for I2C_A_SDA line: R6001, C6004. RF input no picture / noisy picture - Parts for I2C_A_SCL line: R6002, C6005. I2C line for Japan_SKP - Parts for I2C_D_SDA line: R6003,C6006 Check RF source cable Change RF cable and antenna...
  • Page 139 TROUBLE SHOOTING 3-5-8. FOR 12V LNB Voltage Checking: @ AEP_W and JP_SKP 12V LNB Voltage Checking MOSFET Q9019 Check Tuner power line Check P_ON_LNB signal line Check fuse F6000 broken 12V at JL9012 = 12V? at R9167 = 3.3V? Please refer DDCON Change the fuse troubleshooting Check harness between...
  • Page 140 TROUBLE SHOOTING 3-5-9. FOR ANALOG TUNING: @ All destination except JP Notes: - Parts for IFOUT_N line: R6007, FB6002, C6008, R6327, C6301, R6301. - Parts for IFOUT_P line: R6008, FB6003, C6009, R6326, C6300, R6300. For LA-ISDB(BR/AR), LA-T2(COL) and TW only - Parts for IFAGC line: R6072, R6009, R6010, R6069, C6302, Analog Tuning R6303.
  • Page 141 TROUBLE SHOOTING 3-5-10. FOR DIGITAL TUNING 1: @ TW, NA-ATSC(MX/UC), JP_SKP and LA-T2(COL) Notes: - Parts for IFOUT_N line: R6007, FB6002, C6008, R6327, C6301, R6301. - Parts for IFOUT_P line: R6008, FB6003, C6009, R6326, C6300, Digital Tuning 1 R6300. - Parts for IFAGC line: R6072, R6009, R6010, R6069, C6302, For TW only R6303.
  • Page 142 TROUBLE SHOOTING 3-5-11. FOR DIGITAL TUNING 2: @ AEP_W, JP_SKP, PA_T2, CH/HK, LA-ISDB(BR/AR) and LA-T2(COL) Digital Tuning 2 For LA-ISDB(BR) and LA-T2(COL) only For JP_SKP For AEP-W For PA_T2 and CH/HK only Confirm ANT or Cable connection Confirm ANT or Satellite connection Confirm ANT or Satellite connection All except SKP_Opticast Terrestrial...
  • Page 143 TROUBLE SHOOTING 3-5-12. NO PICTURE: HDMI1 No Picture If you can do Check the below point at All lines component repair Connector side Other Input is OK are NG ・Check +5V line Check other Replace Change B-Board. ・Check HPD line HDMI input CN5202 ・Check DDC lines...
  • Page 144 TROUBLE SHOOTING 3-5-13. NO PICTURE: HDMI2 No Picture If you can do Check the below point at component repair All lines Connector side Other Input is OK are NG ・Check +5V line Replace Check other Change B-Board. ・Check HPD line HDMI input CN5202 ・Check DDC lines...
  • Page 145 TROUBLE SHOOTING 3-5-14. NO PICTURE: HDMI3 No Picture Check the below point at If you can do All lines Connector side component repair are NG Other Input is OK ・Check +5V line Check other Replace Change B-Board. ・Check HPD line HDMI input CN5203 ・Check DDC lines...
  • Page 146 TROUBLE SHOOTING 3-5-15. NO PICTURE: HDMI4 No Picture If you can do Check the below point at component repair All lines Connector side Other Input is OK are NG ・Check +5V line Check other Replace Change B-Board. ・Check HPD line HDMI input CN5208 ・Check DDC lines...
  • Page 147 TROUBLE SHOOTING 3-5-16. NO PICTURE: MHL (BMX) No Picture Check voltage at CD_SENSE_0, High NG (No communications) R5509 Check HDMI_0_HPD_CBUS Replace IC5212(HDMI EQ). Spec:High:2.0~5.3V at connector side Low:0.8~2.0V NG (No communications) Check TMDS(D0+/D0-) lines at connector side Replace RB5211 Low (< 2V) Check DDCCLK, Check RB5219 (47k ) Check Source equipment...
  • Page 148 TROUBLE SHOOTING 3-5-17. NO CHARGE: MHL (BMX) No Charge STBY “MHL Charge During STBY” Change “MHL Charge During STBY” (UI) to “On” The TV Power Status? (UI) Status? TV On CN5202 #18 pin Change MHL Cable High Check voltage at Check IC5208 #6 Check IC5208 #3 CD_SENSE_0,...

  • Page 149: Side Buttons Malfunction

    TROUBLE SHOOTING 3-6. SIDE BUTTONS MALFUNCTION Side Key button Change Switch Unit Switch unit issue malfunction Harness Harness on Switch Unit connection and B* Board properly connected issue Change Harness issue Switch unit-B* board Harness Power Key (B*Board) Key AD(B*Board) Check parts value : Check parts value : Parts Broken issue...

  • Page 150: Ir Remote Commander Malfunction

    TROUBLE SHOOTING 3-7. IR REMOTE COMMANDER MALFUNCTION Check whether center Center white LED Remote control battery IR do not response to white LED blink ,when using could be weak. lit up when remote Remote Commander commander near the sensor Change battery. control is pressed windows Harness...

  • Page 151: Light Sensor Error

    TROUBLE SHOOTING 3-8. LIGHT SENSOR ERROR Backlight doesn’t change Check UI setting for light User did not activate light Change the UI setting when ambient lighting Sensor. Make sure it is “on” to “ON” sensor function level changed Harness connection Harness on H-board and issue B* Board properly connected...
  • Page 152 TROUBLE SHOOTING 3-9. NETWORK MALFUNCTION 1) Ethernet (Wired) [Network Set-up] >[Wired Set-up] on the TV Connection Results Connection Results Connection Results B board Cable Connection Local Access Internet Access Failed Failed Failed Auto Check Proxy setting Wired Set-up Check cable B board Local router IP address setting...
  • Page 153 TROUBLE SHOOTING 2) Internal Wireless Network malfunction Wireless Network on the TV Error Message appear Is the radio field when the Wireless Strength too weak Bxx Board Network is selected? or even No signal? Change WiFi module Access Point From previous page WiFi module Check harness connection is OK...
  • Page 154 TROUBLE SHOOTING 3) Bluetooth malfunction Touch pad Remote doesn’t work 3D-glasses (Active) doesn’t work Bluetooth Speaker/Headphone/Headset doesn’t work Please refer Touch pad Remote manual Home > Settings > Check BT antenna 3D-glasses (Active) manual Bluetooth Settings Connection is OK Can read Near discoverable Bluetooth Speaker/Headphone/Headset operation manual Bluetooth Device...

  • Page 155: Sec 4. Diagrams

    SEC 4. DIAGRAMS 4-1. BLOCK DIAGRAM 4-1-1. UC2 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 156 DIAGRAMS 4-1-2. LA8/AR4/ECU/BR6 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 157 DIAGRAMS 4-1-3. CO1 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 158 DIAGRAMS 4-1-4. LA1 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 159 DIAGRAMS 4-2. CONNECTOR DIAGRAM KD-49X8005C KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 160 DIAGRAMS XBR-55X805C, 807C, 809C, 810C (120 Hz: UC2/LA8/AR4/CO1/ECU) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 161 DIAGRAMS KD-55X8005C (60 Hz: BR6) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 162 DIAGRAMS XBR-65X800C, 805C, 807C, 809C, 810C KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 163 DIAGRAMS 4-3. PC BOARD DIAGRAM BMFW (A SIDE) TP3109 cam013 cam9 cam5 C7746 C7747 C7748 C7749 CN7706 cam011 CN3601 CN3600 CN8301 CN1000 C3152 cam804 Q9027 CN7704 CN7705 CN7700 CN9000 cam025 IC3103 cam39 cam097 cam904 CL3627 CL3625 CL3623 CL3621 CL3620 CL3618 CL3617 CL3616 CL3615...
  • Page 164 DIAGRAMS BMFW (B SIDE) KJ004 KJ003 cam007 cam008 CM7704 JL6029 JL8002 JL5208 JL6005 JL8007 JL8005 JL8006 JL8008 JL6008 JL8024 IRM004 KB002 JL5209 ET006 JL6007 JL8003 JL8004 JL5206 JL8011 JL8000 JL8009 JL8010 JL5205 ET6000 ET6001 JL5204 JL5202 JL6009 JL5201 JL5203 C5383 JL6030 JL6010 JL6011...

  • Page 165: Circuit Boards Location

    DIAGRAMS 4-4. CIRCUIT BOARDS LOCATION KD-49X8005C KD-55X8005C, XBR-55X805C/807C/809C/810C SWITCH UNIT SWITCH UNIT BMFW BMFW SMART CORE SMART CORE XBR-65X800C/805C/807C/809C/810C SMART CORE BMFW HSC3_L SWITCH UNIT WLAN/BT MODULE SMART CORE KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

  • Page 166: Sec 5. Exploded Views

    • The construction parts of an assembled part are indicated with a collation number in the remark column. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. 5-1. KD-49X8005C REF. No. PART No.

  • Page 167: Exploded Views

    EXPLODED VIEWS 5-1-2. LCD PANEL REF. No. PART No. DESCRIPTION MARK 1-798-510-41 SWITCH UNIT (SM-G-KIT) 4-546-444-71 BRACKET, SIDE F (MOLD) A-2084-761-A COMPLE SVC (XFLL) BMFW BRB 1-474-633-11 GL6(CH)-STATIC CONVERTER(TV) 4-565-059-11 SHEET, INSULATION(HRN L) A-2083-989-A BRACKET, SP R (L SWN) A A-2083-988-A BRACKET, SP L (L SWN) A 2-650-770-21...
  • Page 168 EXPLODED VIEWS 5-1-3. CONNECTORS REF. No. PART No. DESCRIPTION MARK 1-849-080-11 FLEXIBLE FLAT CABLE 51P (XFC) CN3601(BMFW)-TCON (1) 1-910-110-70 CONNECTOR ASSY 28P CN6401(GL6)-CN9000(BMFW) (1) 1-910-110-71 HARNESS ASSY(MAIN) CN1000(BMFW)-CN101(HSC3)-WIFI-SM/CN7700(BMFW)-SP (1) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 169 EXPLODED VIEWS 5-1-4. SCREWS REF. DESCRIPTION PART No. SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-639-01 SCREW, +PSW M4X10 4-159-298-01 SCREW (+PSW) (M3X6) 2-990-421-41 SCREW , +PWH M3X6 4-452-935-11 SCREW, +PSW M3X6 W12 4-256-393-12 SCREW, +PSW M3X8 2-580-593-01 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 170 EXPLODED VIEWS 5-2. KD-55X8005C, XBR-55X805C/807C/809C/810C 5-2-1. REAR COVER REF. No. PART No. DESCRIPTION MARK 4-569-944-02 COVER, REAR (L SWN) A 4-569-944-12 COVER, REAR (L SWN) A CU2/ LA8/ ECU/ A-2083-986-A COVER, REAR (L SWN) A 4-563-755-01 LABEL, SIDE TERMINAL (W) 4-563-755-21 LABEL, SIDE TERMINAL (W) LA8/ CO1/ ECU/...
  • Page 171 EXPLODED VIEWS 5-2-2. LCD PANEL REF. No. PART No. DESCRIPTION MARK 1-798-510-31 SWITCH UNIT (SM-G-WW) EXCEPT BR6 1-798-510-41 SWITCH UNIT (SM-G-KIT) 4-546-444-31 BRACKET, SIDE F (MOLD) 4-546-444-61 BRACKET, SIDE F (MOLD) LA8/ CO1/ ECU/ 4-546-444-71 BRACKET, SIDE F (MOLD) A-2072-554-C COMPLE SVC (XF) BMFW CO1 A-2072-555-C COMPLE SVC (XF) BMFW UC2...
  • Page 172 EXPLODED VIEWS 5-2-3. CONNECTORS REF. No. PART No. DESCRIPTION MARK 1-849-075-11 FLEXIBLE FLAT CABLE 51P CN3601(BMFW)-TCON (1) 1-849-076-11 FLEXIBLE FLAT CABLE 41P (EXCEPT BR6) CN3600(BMFW)-TCON (1) 1-910-110-67 CONNECTOR ASSY 28P (BR6) CN6401(GL6)-CN9000(BMFW) (1) 1-910-110-69 CONNECTOR ASSY 28P (EXCEPT BR6) CN6401(GL6)-CN9000(BMFW)-TCON (1) 1-910-110-68 HARNESS ASSY(MAIN) CN1000(BMFW)-CN101(HSC3)-WIFI-SM/CN7700(BMFW)-SP (1)
  • Page 173 EXPLODED VIEWS 5-2-4. SCREWS REF. DESCRIPTION PART No. SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-639-01 SCREW, +PSW M4X10 4-159-298-01 SCREW (+PSW) (M3X6) 2-990-421-41 SCREW , +PWH M3X6 4-452-935-11 SCREW, +PSW M3X6 W12 4-256-393-12 SCREW, +PSW M3X8 2-580-593-01 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 174 EXPLODED VIEWS 5-3. XBR-65X800C/805C/807C/809C/810C 5-3-1. REAR COVER REF. No. PART No. DESCRIPTION MARK 4-569-942-02 COVER, REAR (2L SWN) A 4-569-942-12 COVER, REAR (2L SWN) A UC2/ LA8/ LA1 4-563-755-01 LABEL, SIDE TERMINAL (W) 4-563-755-11 LABEL, SIDE TERMINAL (W) 4-563-755-21 LABEL, SIDE TERMINAL (W) LA8/ CO1 4-563-764-01 LABEL, REAR TERMINAL...
  • Page 175 EXPLODED VIEWS 5-3-2. LCD PANEL REF. No. PART No. DESCRIPTION MARK 1-798-510-31 SWITCH UNIT (SM-G-WW) 4-546-444-11 BRACKET, SIDE F (MOLD) 4-546-444-31 BRACKET, SIDE F (MOLD) 4-546-444-61 BRACKET, SIDE F (MOLD) LA8/ CO1 A-2072-556-C COMPLE SVC (XF) BMFW LA1 4-570-849-01 BRACKET, SP (2L SWN) A 1-474-633-11 GL6(CH)-STATIC CONVERTER(TV) 4-565-059-11...
  • Page 176 EXPLODED VIEWS 5-3-3. CONNECTORS REF. No. PART No. DESCRIPTION MARK 1-849-078-11 FLEXIBLE FLAT CABLE 41P (XFF) CN3600(BMFW)-TCON (1) 1-849-079-11 FLEXIBLE FLAT CABLE 51P (XFF) CN3601(BMFW)-TCON (1) 1-910-110-65 CONNECTOR ASSY 28P CN6401(GL6)-CN9000(BMFW)-TCON (1) 1-910-110-66 HARNESS ASSY(MAIN) CN1000(BMFW)-CN101(HSC3)-WIFI-SM/CN7700(BMFW)-SP (1) KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 177 EXPLODED VIEWS 5-3-4. SCREWS REF. DESCRIPTION PART No. SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-639-01 SCREW, +PSW M4X10 4-159-298-01 SCREW (+PSW) (M3X6) 2-990-421-41 SCREW , +PWH M3X6 4-452-935-11 SCREW, +PSW M3X6 W12 4-256-393-12 SCREW, +PSW M3X8 2-580-593-01 KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 178 EXPLODED VIEWS 5-4. SMART CORE (LL, C) REF. No. PART No. DESCRIPTION MARK 4-567-752-01 CASE, BOTTOM (LL) A-2066-086-A HSC3_L MOUNT EXCEPT ECU A-2088-030-A HSC3_L MOUNT KIT 4-547-390-01 LIGHT, GUIDE 4-564-313-01 LIGHT, GUIDE EXCEPT BR6 4-547-389-01 PANEL, ORNAMENT 4-564-312-01 PANEL, ORNAMENT EXCEPT BR6 4-547-395-01 COVER, TOP...
  • Page 179 EXPLODED VIEWS 5-5. OTHER PART 5-5-1. MISCELLANEOUS 5-5-2. ACCESSORIES PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK 3-876-036-71 UNI-LABEL, BLANK EXCEPT BR6 1-492-975-21 REMOTE COMMANDER (RMT-TX100B) LA8/ CO1/ ECU/ AR4 1-492-975-31 REMOTE COMMANDER (RMT-TX100B) 4-262-708-04 CLAMPER, CABLE 1-492-978-21 REMOTE COMMANDER (RMT-TX100U) 4-534-964-01 PULLEY, STAND (HWI) 65"...
  • Page 180 English 2015GL08-Data Made in Japan 9-888-581-01 © 2015. 7 Sony Visual Products Inc. KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 181 APPENDIX-1 How to USB update 1:Download USB image and unzip file. 2: copy unzip file to USB memory root folder. 3: USB memory insert TV. 4:USB image is not newer soft version. 4:USB image is newer soft version. Automatically show message and start update. Automatically show message and start update.
  • Page 182 APPENDIX-1 Software update for B board replacement Check the leftmost bit B board replacement “0” of NVM version by Service mode to confirm RCD version. Is it except 0 or 0? <Case1> After AC Plug-in, wait for Except “0” Panel : No Picture Check the software 30sec then turn on TV by SMART CORE LED : Red LED 3x blinking...
  • Page 183 APPENDIX-1 Software update for Panel/T-CON replacement Check the software version by Service Panel/T-CON replacement Model Number setting mode. Is it latest version? Update to the latest After AC Plug-in, wait for 30sec software version then turn on TV by power key *Remove all signal on TV or remote commander.
  • Page 184 APPENDIX-2 Wire Dressing (KD-49X8005C) VA Tape Slide Clamp x1 • Hold wires ・Fix wire Harness Tie • Fix wire KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 185 APPENDIX-2 Wire Dressing (XBR-55X805C, 807C, 809C, 810C : 120Hz) Slide Clamp x1 VA Tape • Hold wires ・Fix wire Harness Tie • Fix wire KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 186 APPENDIX-2 Wire Dressing (KD-55X8005C : 60Hz) Slide Clamp x1 VA Tape • Hold wires ・Fix wire Harness Tie • Fix wire KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 187 APPENDIX-2 Wire Dressing (XBR-65X800C, 805C, 807C, 809C, 810C) VA Tape Slide Clamp x3 • Hold wires ・Fix wire Harness Tie • Fix wire KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...
  • Page 188 APPENDIX-3 Caution for Panel handling Don’t grab plastic bezel only. Don’t push screen. Risk of bezel broken. Risk of screen broken. KD-49/55X8005C,XBR-55/65X800C,805C,807C,809C,810C...

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