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Lippert 3000 Series Installation Manual

Patio rail kit
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Lippert 3000 Series
Patio Rail Kit
OEM INSTALLATION MANUAL

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  • Page 1 Lippert 3000 Series Patio Rail Kit OEM INSTALLATION MANUAL...

  • Page 2: Table Of Contents

    Introduction The Lippert 3000 Series Patio Rail Kit has been designed for easy installation and use. The Lippert 3000 Series Patio Rail Kit is pre-installed onto the ramp door, it can be used in a 90 degree angle as a patio, or fold the front of the patio rail kit to the sides and lower the ramp door to the ground to load toy vehicles into the trailer.

  • Page 3: Weight Ratings

    Do not exceed maximum capacity or weight ratings. exceeding the maximum capacity or weight ratings can cause death, serious personal injury, product or property damage. • Do not operate the ramp door on uneven ground. • Always lower ramp door onto level ground. •...
  • Page 4 Note: On alternate versions of the Lippert 3000 Series Patio Rail Kit, there will Not be two front (Fig. 1) and rear (Fig. 2) bungees. An alternate version of the Lippert 3000 Series will have a J-lock (Fig. 3A) located at both sides of the patio railing front bases (Fig. 4A). Pull the yellow lanyard (Fig. 3B) and turn the J-Lock a quarter turn (Fig.
  • Page 5 Fig. 4 Fig. 3 Note: On alternate versions of the Lippert 3000 Series Patio Rail Kit will have either a spring plunger lever (Fig. 5A) or a compression lever (Fig. 6A). Turn the lever towards the coach, insert and secure the patio rail leg (Fig.

  • Page 6: Rear Ramp Door Installation

    Rear Ramp Door Installation Note: Refer to the diagram in Fig. 9 while reading these instructions. Seal Installation Verify the size of the door. Door “call” size is the measurement of the inner H-channel. The “call” size is ½ ¾ based off of the rough opening size of the inner frame measurements less than ”...

  • Page 7: Leaf Hinges

    Leaf Hinges Set the door in the wall opening so that the bottom edge sets flat on the frame and center the door in the opening. Should the door require a shim to get the desired height, ensure that the door is shimmed on both sides and the center.

  • Page 8: Compression Latch Mechanism

    10. Release the compression latches or latching mechanisms to open the ramp door and ensure functionality of the hinge. See the Compression Latch Mechanism section. Note: If a bar lock hasp is chosen, use two T-nuts in order to secure each hasp. This will maintain the structural integrity of the lock.

  • Page 9: Door Jamb Bungee Stabilization Brackets

    Door Jamb Bungee Stabilization Brackets The ramp door will need to be in the ramp position (Fig. 13) and the side patio rail kit panels will need to be raised to install the footman loops to the door jamb. Fig. 13 Ramp door in Ramp...
  • Page 10 Raise a side patio panel assembly up into a 90 degree position (Fig. 15A) from the ramp door (Fig. 15B). Locate the bungee on either side of the patio railing (Fig. 15C), which can be located higher or lower on the outside rear of the patio railing closest to the door jamb (Fig. 15D). Fig.

  • Page 11: Door Cable Installation

    Note: Both of the cable adjusters (Fig. 18A) on the door cables should be at the bottom, towards the ramp door. Gently allow the Lippert 3000 series rear door patio to fully extend to its open position. Installation is now complete and the ramp door should be in patio mode with the patio railing fully extended.

  • Page 12: Operation

    Extended Patio Position If the Lippert 3000 series ramp door is in the stowed position and the extended patio position is desired, use the following procedure. Note: Ensure door cables are attached before starting the following steps. To open the ramp door, first verify the compression latch is unlocked (Fig. 19A).
  • Page 13 Release the two snaps holding the front panel and gate to the driver's side railing (Fig. 21A) and one snap on the curbside railing (Fig. 21B). Note: An alternate version of the patio rail kit has a, "no-gate" option with only one snap on each side holding the two front panels to the side panels.
  • Page 14 11. Located towards the top of the ramp door, secure the curbside front panel bottom leg (Fig. 25A) into the keeper (Fig. 25B) by pushing the compression latch lever (Fig. 25C) towards the coach, slide the leg into place and release the lever. Fig.
  • Page 15 17. Secure the middle front gate (Fig. 29A) by rotating the U-shaped latch (Fig. 29B) over the curbside front patio panel (Fig. 30A). Fig. 29 Fig. 30 18. The Lippert 3000 Series Ramp Door Patio Rail Kit is now open and fully deployed, with a gate (Fig. 31) or without a gate (Fig. 32). Fig. 31 Fig. 32 Page 15 Rev: 10.18.21...

  • Page 16: Extended Patio To Ramp Position

    Extended Patio to Ramp Position If the Lippert 3000 Series Ramp Door Patio Rail Kit is in the extended patio position, steps 1-17 in the Extended Patio Position section have been completed and the patio ramp door is desired, use the following procedure.
  • Page 17 Lower the driver's side patio railing assembly (Fig. 38A) approximately 45 degrees down towards the center of the ramp door. Fold the front panel and gate (Fig. 39A) over the top of the side patio railing, then raise the patio railing to the 90 degree position (Fig.
  • Page 18 Located towards the top of the ramp door, release the curbside front panel bottom leg (Fig. 41A) from the keeper (Fig. 41B) by pushing the compression latch lever (Fig. 41C) towards the coach and slide the leg out from the keeper. Fig.
  • Page 19 14. Attach the snap (Fig. 46A) that holds the front panel to the curbside railing. 15. Attach the curbside rear bungee cable (Fig. 46B) to the footman loop (Fig. 46C) located on the door jamb. Fig. 46 16. Utilize a person to support the ramp door while another person releases the door cables (Fig. 47A) from the retainer pins (Fig.
  • Page 20 17. Gently lower the ramp door to the ground. The Lippert 3000 Series Patio Rail Kit and ramp door are now open, fully extended in the ramp position (Fig. 48). Fig. 48 Page 20 Rev: 10.18.21 CCD-0004098...

  • Page 21: Stowed Ramp Position

    Stowed Ramp Position If the Lippert 3000 Series ramp door is in the ramp position and the ramp door needs to be stowed, use the following procedure. Release the rear bungee (Fig. 49A) attached to the bracket (Fig. 49B) on the door jamb (Fig. 49C) for both sides of the patio rail kit and gently lower the patio railings to the surface of the door (Fig.
  • Page 22 Attach the bungee (Fig. 51A) onto the front driver's side and curbside brackets (Fig. 51B), holding the patio railings to the ramp door. Fig. 51 Utilize one person to raise the ramp door from the ramp position to parallel with the ground at a 90 degree patio position.
  • Page 23 Make sure the ramp door and support wire cables on both sides of the door are clear of any obstructions. For both sides of the ramp door, raise the handle of the compression latch (Fig. 53B) so that it is parallel with the ground.

  • Page 24: Stowed Patio Position

    Stowed Patio Position If the Lippert 3000 Series ramp door is in the patio position and needs to be stowed, use the following procedure. Located on the middle front gate panel or the driver's side front panel for the no-gate option, unlatch the U-shaped latch (Fig.
  • Page 25 Lower the side and front gate patio panels (Fig. 58A) down towards the surface of the ramp door (Fig. 58B) and flip the front and gate patio panels (Fig. 59A) over the top of the side panel (Fig. 59B). Fig. 58 Fig.
  • Page 26 10. Attach the two snaps holding the front panel and gate to the driver's side railing (Fig. 64A) and the one snap holding the front panel to the curbside railing (Fig. 64B). Note: An alternate version of the patio rail kit has a, "no-gate" option, which there will only a one snap on each side holding the two front panels to the side panels.

  • Page 27: Maintenance

    12. Make sure the ramp door and support wire cables on both sides of the door are clear of any obstructions. 13. For both sides of the ramp door, raise the handle of the compression latch (Fig. 66B) so that it is parallel with the ground.
  • Page 28 The contents of this manual are proprietary and copyright protected by Lippert Components, Inc. (LCI). LCI prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized LCI representative has been provided.  Any unauthorized use shall void any applicable warranty. ...

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