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Dealer Fill in the details of your dealer. Name Address ℡ Telephone E-mail Machine identification Fill in the identification details of the machine. You can find these details on the identification plate. Also, fill in the delivery date. Machines made in 2019 and in 2020, with an EPA Tier 4f (EU stage IV) engine, have an additional iden- tification plate:...
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This manual is intended for anyone who will operate or maintain the sprayer. academy Only certified and technically trained persons who have read and understood this manual may op- erate and maintain the sprayer. Technical training courses are organized by the Agrifac Academy. Condor-UM-2011-21-R0-en-us-20210108...
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About this manual This manual describes the operation and maintenance of the sprayer. Supplied documentation • This manual. • The manual of the GPS system. • The manual of the radio. • The manual of the engine. • The manual of the observation system (option). •...
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Text characteristics This symbol indicates a summary of information. Preceding numbers indicate a mandatory sequence of steps in a procedure. Preceding numbers refer to parts in an illustration. Preceding letters refer to parts in an illustration. A number in straight brackets refers to a part in an illustration. A letter in straight brackets refers to a part in an illustration.
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Useful information in the USA • United States Environmental Protection Agency (US EPA). http://www.epa.gov/. • Worker Protection Standard for Agricultural Pesticides (WPS). http://www.epa.gov/agriculture/htc.html. Useful information in Canada • Health Canada. http://www.hc-sc.gc.ca/. • Pest Management Regulatory Agency (PMRA). http://www.hc-sc.gc.ca/cps-spc/pest/index-eng.php. • Framework - Standard for pesticide education, training and certification in Canada. http://epe.lac-bac.gc.ca/100/200/301/hcan-scan/pmra- arla/standard_pesticide_education-e/edu_framework-e.pdf.
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Spare parts parts Contact your dealer for spare parts (or go to www.agrifac.com). Use genuine Agrifac parts. Non-genuine parts can damage the machine and make it unsafe. Agrifac is not liable for damage or injury caused by non-genuine parts. Warranty You are entitled to a warranty if, despite correct operation and proper maintenance, a defect oc- curs.
TABLE OF CONTENTS SAFETY ........................15 Introduction ......................15 Symbols and signal words ..................15 Emergency stop ....................16 Emergency exit ..................... 16 Emergency hammer ....................16 First-aid kit and fire extinguisher ................16 Safety labels......................17 1.7.1 Text message labels ................20 1.7.2 Symbol only labels ................
SAFETY SAFETY Introduction Read and understand this manual before using the machine. Obey the instructions to avoid injury or property damage. Contact your dealer if you have any questions. BE ALERT. THIS CONCERNS YOUR SAFETY AND THE SAFETY OF OTHERS. Also refer to 55: Driving safely on the road.
SAFETY Emergency stop The emergency stop button [1] is located on the armrest in the cab. Do not press the emergency stop button while driving on public roads. By pressing the emergency stop button, the drive pump is switched off. Press the button [1] and pull the ring [2] up to reset the emergency stop button.
SAFETY Safety labels Despite all safety devices, there are residual hazards when working with the machine. Safety labels on the machine warn for the residual hazards. Text message labels Refer to section 1.7.1 Read, understand and obey the instructions. A hazard symbol and/or hazard avoidance symbol (accident prevention) may supplement the instructions.
SAFETY Text message labels 1.7.1 Label on the cab (USA only). Label order number 8461250. Label in the pressurized cab (option). Label order number 8461251. WARNING ALARM MUST SOUND When operating this vehicle in reverse. Label in the cab until 2019 Label in the cab since 2019: (part of the back-up alarm).
SAFETY Symbol only labels 1.7.2 Label Instruction Order number 8461201 WARNING Read and understand the manual before using the machine. Obey the instructions to avoid injury or property damage. 8461204 WARNING Before maintenance: • Read and understand the manual. • Turn the engine off. •...
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SAFETY Label Instruction Order number 8461208 WARNING EXPLOSION HAZARD Pressure accumulator contains high pressure gas and oil. Prevent death or serious injury. Replacing, pre-charging by qualified personnel only. Do not weld near a pressure accumulator. Do not release the pressure by loosening a fitting. 8461235 WARNING Seat belts are supplied...
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SAFETY Label Instruction Order number 8461207 CAUTION HOT SURFACE Prevent serious burns. Keep a safe distance. 8461209 WARNING CHEMICAL HAZARD Breathing the vapors in the spray tank can cause dizziness, loss of consciousness, death or serious injury. Before you go into the spray tank: 1.
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SAFETY Label Instruction Order number In case of 2 Comet spray pumps. 8461202 WARNING ROTATING PARTS Prevent death or serious injury. Keep your hands away when the engine is running. 8461214 WARNING ENTANGLEMENT HAZARD Prevent death or serious injury. Keep your hands away when the engine is running. Label on the spray boom.
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SAFETY Label Instruction Order number 8461224 WARNING RUNOVER HAZARD Prevent death or serious injury. Use wheel chocks: • After parking on a slope. • Before maintenance. 8461263 WARNING Replaces the label ALARM MUST SOUND below since 2019. When operating this vehicle in reverse. Label Instruction Order number...
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SAFETY Label Instruction Order number This label is not used in case of a pressurized 8461258 cab. In case of a pressurized cab, label 8461251 The label is supplied will be used. Refer to 20. since Condor 5. WARNING Hazardous substances. Prevent serious health problems caused by breathing hazardous substances.
SAFETY Information labels Do not remove the labels. Order new labels from your dealer to replace damaged labels. If a part that bears a label is replaced, order and replace the label too. Condor-UM-2011-21-R0-en-us-20210108...
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8461272 Label near the battery switch. Refer to 86. Condor 3 and 4. 8461234 Label near the battery switch. Refer to 86. Condor 2. 8461215 Label near the battery switch. Refer to 86. Condor 5. 8461264 Condor 3 and 4.
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SAFETY Label Instruction Order number Label on the optional towing hitch. 8461217 2 T max = maximum 2000 kg. 100 kg max = maximum 100 kg. 24 V = 24 Volt. Label on the optional towing hitch. 8461218 12 T max = maximum 12000 kg. 100 kg max = maximum 100 kg.
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SAFETY Label Instruction Order number Condor 2. Label near the engine. Pressurized cab (option). 7910704.0.5 Replaces XX since Label in the cab. 2017. The cab complies with ISO standard “EN 15695-1:2009, category 4”. QR-code. 90000141.0.14 For mobile phones with a QR-code reader.
DESCRIPTION DESCRIPTION Introduction The crop sprayer is intended for the transportation and application of plant protection products and fertilizers in agriculture and horticulture. Main components Spray tank Undercarriage Clean water tank Diesel engine and hydraulic pumps Lifting frame Induction hopper (option) Center frame Spray pump unit Spray boom...
DESCRIPTION Cab air filter The air in the cab is cleaned by filters [1] in the cab’s roof or by filters in a filter cabinet [2]. The filter cabinet [2] is part of the optional pressurized cab. Pressurized cab (option) The cab complies with ISO standard “EN 15695- 1:2009, category 4”.
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DESCRIPTION Control panels in the cab roof Air conditioning (69) Turning knobs (66) Cooling compartment Ventilation grill Sunblind Radio Various parts Cup holder Cigarette lighter Emergency hammer Sunblind Ignition switch Emergency exit Ashtray Storage compartment Phone holder Seat belt Condor 4: direction of rotation of the radiator fan (option).
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DESCRIPTION EcoTronicPlus system The elements of the Agrifac EcoTronicPlus operat- ing system are located in the cab. The system con- sists of the control panel on the armrest [1], the con- trol lever [2], the main screen [3] and the GPS screen [4].
DESCRIPTION Storage compartments Storage compartments on the machine Drawer for manuals and other docu- mentation Coolbox Storage compartment Cooling compartment Tools compartment Condor 5: in case of SSP, this com- partment is used for the SSP batteries. Compartment for spray products Condor-UM-2011-21-R0-en-us-20210108...
DESCRIPTION Undercarriage Agrifac’s StabiloPlus undercarriage Chassis Pendulum frame Spring strut Shock absorber Steering knuckle Steering cylinder Steering angle sensor Wheel motor and gearbox Brake cylinder Drum brake Track width The track width is stepless adjustable. Steering modes Front-wheel steering [1]: the front wheels are steered by the steering wheel.
Condor 3 and 4: Iveco engine DEF (Diesel Exhaust Fluid) is used to decrease the emission of nitrogen oxides (NO ) in the exhaust fumes. Fuel tank DEF tank Hydraulic oil tank Condor 2: Deutz engine Fuel tank Hydraulic oil tank Condor-UM-2011-21-R0-en-us-20210108...
DESCRIPTION Spray pump unit The spray pump unit is installed between the rear wheels. The spray pump unit is used for filling the tanks and for spraying. The spray pump [6] (a diaphragm pump) is driven by a hydraulic motor [5].
DESCRIPTION Spray tank The spray product is added through the tank open- ing [2] of the spray tank [1]. The basket filter pre- vents contamination of the spray liquid and prevents packagings from falling into the spray tank. Pres- sure equalization takes place through the tank breather [4].
An extra tank screen on the platform is optional. An extra tank screen near the spray pump unit is op- tional. Example (Condor 2, 3 and 4) 2.13 Handwash tank The handwash tank [1] must be filled with clean tap water.
Fans blow the spray liquid into the crop. Advantages: less drift, better crop penetration and decreased usage of spray product. BalancePlus system Agrifac’s BalancePlus system is standard. Due to the spray boom balancing, the spray boom hardly moves when driving over bumps. StrictSprayPlus system Agrifac’s StrictSprayPlus system (SSP) is optional.
DESCRIPTION 2.15 Spray nozzle holders Four-way nozzle holders [1] for 4 spray nozzles are standard. The required spray nozzle can be select- ed by turning the head of the nozzle holder. Spray nozzles [2] are optional. The nozzle holder [1] can be closed by turning the head until it clicks into an intermediate position.
End nozzles [2] are optional. 2.18 HTA unit and HTA spray nozzles HTA air assistance (Agrifac’s HighTechAirPlus sys- tem) is optional. The HTA compressor supplies air through the hose [1]. In the HTA spray nozzle [2], the air is mixed with the spray liquid.
This system has a spray pipe that is divided into sections. To prevent separation and clogging, the spray liquid continues to circulate in the supply line (Agrifac’s EcoFlowPlus system). The nozzle holders [19] are grouped into sections. The sections can be opened and closed with electric section valves [18].
2.21 Liquid system with pneumatic section valves This system has a single, continuous spray pipe. To prevent separation and clogging, the spray liquid continues to circulate in the spray pipe (Agrifac’s EcoFlowPlus system). The nozzle holders [19] are grouped into sections.
2.22 Liquid system with individually controlled nozzle holders This system has a single, continuous spray pipe. To prevent separation and clogging, the spray liquid continues to circulate in the spray pipe (Agrifac’s EcoFlowPlus system). The nozzle holders [19] are installed on the spray pipe.
Transportation on a trailer If the machine is not transported to a dealer or to Agrifac: tell the truck driver how to drive the machine off the trailer. If the machine is transported to a dealer or to Agrifac: the dealer or an Agrifac employee must drive the machine off the trailer.
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TRANSPORTATION Loading the machine: Example (Condor 5) Let the truck driver park the trailer on a firm, even surface. Remove mud, clay, snow, ice, oil and grease from the ramps [1] and from the trailer floor [2]. Sit down on the driver’s seat of the sprayer, close the door and start the engine. Fasten your seat belt.
START-UP START-UP Introduction This chapter describes the first start-up of the sprayer and the start-up after winter storage. Supplied parts One key for the battery switch. Two ignition keys (for the ignition switch and the cab door). Condor 5: two keys for the fuel filler cap. Two keys for the hood between the left wheels.
START-UP One measuring jug. One hook wrench for the suction filter and the pres- sure filter. Two wheel chocks (option). Four brake caging bolts. Tires NOTICE Check the tire pressure / inflate the tires (188). Possibly the tires were deflat- ed to decrease the transport height.
Install the filters [1]. Install the plates [3]. Close the cover [2]. Language Agrifac has selected your language on the main screen. Refer to 127 if you want to make a different selec- tion. By selecting “English (United States) (Unit-us)”, you also activate US units instead of metric units.
START-UP Spray nozzles Install spray nozzles [2] on the spray nozzle holders [1]. In case of HTA spray nozzles [2]: add conventional spray nozzles on the spray nozzle holders [1] if de- sired. Border nozzles Install border nozzles [3] on the border nozzle hold- ers [2].
START-UP Frost NOTICE If the sprayer is delivered when there is frost, there can be antifreeze in the tanks and pipes. Drain the antifreeze before you fill the sprayer with water. Dispose of the antifreeze in accordance with local regulations. 4.10 Start-up after winter storage Do the points under “After winter storage”...
OPERATION OPERATION Introduction This chapter describes the operation of the sprayer. Driving safely on the road Before driving: WARNING • Send everyone away. Other people can distract you or obstruct the view. • Walk around the machine and check for damage and leaks. Secure loose parts and close all covers.
OPERATION After driving: WARNING • Apply the parking brake. • Move the ladder down. • Turn the engine off and take the ignition key with you. • Use the ladder for climbing on and off the machine. • Use wheel chocks after parking on a slope. Spraying safely on the field Before spraying: DANGER...
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OPERATION While spraying: DANGER • Keep a safe distance from power lines. NOTICE • Prevent damage to the spray boom: accelerate gradually and do not brake abruptly. De- crease your speed before corners. WARNING • Do not let anyone but an instructor ride along on the machine. The instructor must sit on the instructor seat and must fasten his seat belt.
OPERATION Fueling Condor 5 5.4.1 Fuel tank DEF tank (the DEF filler cap is blue) The main screen shows the fuel level and the DEF level. In ROAD MODE (89): • The white pointer shows the fuel level. • The blue pointer shows the DEF level. In FIELD MODE (95).
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OPERATION NOTICE Prevent serious engine problems: • Keep the fuel filler cap and the fuel tank clean. • Keep the DEF filler cap and the DEF tank clean. • Keep equipment for fuel and DEF clean and separated. NOTICE DEF is very corrosive: •...
OPERATION Condor 3 and 4 5.4.2 Fuel tank DEF tank (the DEF filler cap is blue) The main screen shows the fuel level and the DEF level. In ROAD MODE (89): • The white pointer shows the fuel level. • The blue pointer shows the DEF level. In FIELD MODE (95).
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OPERATION NOTICE Prevent serious engine problems: • Keep the fuel filler cap and the fuel tank clean. • Keep the DEF filler cap and the DEF tank clean. • Keep equipment for fuel and DEF clean and separated. NOTICE DEF is very corrosive: •...
OPERATION Condor 2 5.4.3 The main screen shows the fuel level. In ROAD MODE (89). In FIELD MODE (95). • Turn the engine off before you fill the fuel tank. WARNING • Avoid open flames and do not smoke when you fill the fuel tank.
OPERATION Driver’s seat, armrest and steering column Adjust the driver’s seat to prevent serious physical problems. Stop driving be- WARNING fore you adjust the driver’s seat, the armrest or the steering column. Adjusting the driver’s seat Grammer MSG95G (since 2019): Sit down on the driver’s seat.
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OPERATION Adjusting the driver’s seat Grammer MSG95A (until 2019): Sit down on the driver’s seat. Turn the ignition on. • Weight adjustment: • Pull the lever [1] up a little. • Release the lever as soon as you hear the compressor.
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OPERATION Adjusting the right armrest: Sit down on the driver’s seat. Pull the lever [1] up and move the armrest up or down. Pull the lever [2] up and move the armrest forward or rearward. Adjusting the handrest: Sit down on the driver’s seat. Push or pull the handrest [1] to the position [A], [B] or [C].
OPERATION Control panels in the cab roof Stop driving before you operate the air conditioning, the radio or the turning WARNING knobs in the cab roof. On the front Air conditioning (69) Rear-view mirror adjustment Sidelights (parking lights) / low beam / work lights Work lights Rotating beacons Cooling compartment...
OPERATION Pressurized cab (option) 5.6.1 Turn the ignition on: • The fan in the cabinet starts running. • The fan cannot be switched off. Select a fan speed with the switch [2]: Select the minimum speed [2.1] when the filter ele- ments are new.
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OPERATION In practice (refer to the safety label below the switches) Replace the cab filter elements: • If the warning light “cab pressure” stays on after the left door has been closed 30 seconds and the fan is running at maximum speed. •...
OPERATION Air conditioning Stop driving before you operate the air conditioning. WARNING Windshield demisting Windshield demisting LED External / internal temperature External temperature LED Temperature / fan speed Fan speed Temperature / fan speed Temperature / error codes Temperature in °C or °F Fan speed LED [11] on = automatic control.
OPERATION 5.11 Control panel on the armrest The main screen shows some settings you make on the armrest. Condor-UM-2011-21-R0-en-us-20210108...
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OPERATION Description Control lever. Spray boom left. Turning knob / pushbutton. Turn the knob - Open or close the sections The main screen shows the status. The section is RED or GRAY. Opened section RED: opened section. GRAY: closed section. Closed section Possibly, the current working width is shown at position [30] of the main screen (machine de-...
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OPERATION Description Spray boom right. Turning knob / pushbutton. Functions, such as “Spray boom left”. ROAD MODE / FIELD MODE. Low speed / high speed in FIELD MODE. Pushbutton. Press the button for 2 seconds to change be- - Road mode tween ROAD MODE and FIELD MODE.
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OPERATION Description With this turning knob you can: • Change the liquid application rate in steps of (after selecting the automatic control with the button [25] on the main screen). • Manually control the spray pressure (after select- ing the manual control with the button [25] on the main screen). Refer to section 5.21 for additional infor- mation.
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OPERATION Description 8 ∗ HTA with automatic droplet size control. With this turning knob you can: • Select a droplet size (after selecting the automatic con- trol with the button [28] on the main screen). • Manually control the air pressure (after selecting the manual control with the button [28] on the main screen).
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OPERATION Description 8 ∗ AirFlowPlus-boom: fan speed (%). Turning knob. Use the turning knob to control the fan speed. Example Engine speed (rpm). Turning knob. The setting depends on the required engine pow- er. The main screen shows the setting. Emergency stop button.
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OPERATION Description Ladder. - UP - DOWN Selector switch. WARNING FALL HAZARD Prevent death or serious injury. Move the ladder down before leaving the cab. If you forget to move the ladder up before driving off, the message “Move the ladder up” appears on the main screen.
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OPERATION Description Steering mode. - Four wheels - Front wheels Selector switch. - Rear wheels To select ROAD MODE, you must first select the front-wheel steering (95). In FIELD MODE: select the four-wheel steering, the front-wheel steering, or the rear-wheel steer- ing.
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OPERATION Description 27 ∗ - 28 ∗ - UP Extra spray boom height - DOWN ∗ Option Condor-UM-2011-21-R0-en-us-20210108...
OPERATION 5.12 Control lever On the road (ROAD MODE): use the control lever to select the driving direction. Use the accelerator pe- dal to control the speed. Use the brake pedal to apply extra braking action. On the field (FIELD MODE): use the control lever to select the driving direction and to control the speed.
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OPERATION Description Auto-steering. - ON / OFF Speed control. Briefly press the button - ON / OFF - Slower Keep the button pressed Speed control. Briefly press the button - ON / OFF - Faster Keep the button pressed Spray boom balance corrections.
OPERATION 5.14 Starting the engine NOTICE In case of an engine failure: • The warning light [1] stays on after starting. • A message appears on the main screen. NOTICE If the battery is not charging: • The warning light [5] stays on. •...
OPERATION 5.15 Starting the engine with auxiliary batteries NOTICE Do not try to start the engine by towing the machine. This will damage the drive system. Use safety goggles and rubber gloves. If any battery acid WARNING gets in your eyes: immediately rinse your eyes with plenty of water and get medical aid.
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OPERATION Condor 2, 3 and 4: Switch electrical components off. Remove the ignition key from the ignition switch. Take the ignition key with you. Turn the key of the battery switch counterclock- wise [1]. Place the auxiliary batteries [2] next to the ma- chine (as shown).
OPERATION 5.16 Turning the engine off NOTICE If the engine is turned off while still on full load, the bearings in the turbo be- come very hot. The high temperature shortens the turbo's life. Let the engine run idle for 5 minutes before you turn it off. Procedure: Sit down on the driver’s seat.
NOTICE longer start. In this case, you need a service engineer of the engine manu- facturer to reset the system. Condor 2: Turn the engine off and take the ignition key with you. Wait 18 seconds. While you wait, data is stored in the engine control unit.
Press the button [1] to switch the screen [2] on or off. Refer to the manual of the GPS system. Condor 2 and 3 Press the button [1] to switch the screen [4] on or off. Use the pushbuttons [2+3] if you want to change the brightness.
( 127). Condor 2 and 3 Turn the ignition on: the screen [4] switches on. The screen is switched off when the engine is turned off. Do not use the pushbutton [1]. Use the pushbuttons [2+3] if you want to change the brightness temporar- ily.
OPERATION 5.20 Main screen - ROAD MODE Condor 5. 8∗ 9∗ WARNING Stop driving before you change any settings on the main screen. To select FIELD MODE: Stop driving. Put the control lever in the neutral center position (80). Press the button [6] on the armrest for 2 seconds (71). Condor-UM-2011-21-R0-en-us-20210108...
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OPERATION Condor 2, 3 and 4. 8∗ 9∗ WARNING Stop driving before you change any settings on the main screen. To select FIELD MODE: Stop driving. Put the control lever in the neutral center position (80). Press the button [6] on the armrest for 2 seconds (71).
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OPERATION Description Status Time and date. Engine. Immediately turn the engine off Failure Driving direction. Forward Position of the control lever. Neutral Reverse Parking brake. Parking brake released Selector switch [24] on the armrest. Parking brake applied Speed control. In preparation.
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OPERATION Description Status 9 ∗ Automatic lubrication system. Grease pump Every 30 minutes, the grease pump is activated Grease pump briefly (the parts connected are lubricated). Press the button for 2 seconds for an extra lubri- cation cycle (for example after cleaning the ma- Fill the grease reservoir / error chine with a pressure washer).
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Fill the DEF tank before the pointer goes into the orange / red area. Fuel gauge. Condor 2. When the fuel tank is almost empty, NOTICE a message will appear on the main screen. Fill the fuel tank before the pointer goes into the orange / red area.
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OPERATION Description Status Track width. WARNING On the road, the track width must be at least 80 inch . If the track (200 cm) width is too narrow, the warning light [18] comes on. Increase the track width to at least 80 inch : the (200 cm) warning light goes off.
OPERATION 5.21 Main screen - FIELD MODE Condor 5. 14∗ 15∗ 18∗ 19∗ 38∗ 20∗ 27∗ 28∗ 29∗ 40∗ 34∗ 23∗ 46∗ 47∗ 45∗ WARNING Stop driving before you change any settings on the main screen. To select ROAD MODE: Stop driving.
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OPERATION Condor 2, 3 and 4. 14∗ 15∗ 18∗ 19∗ 38∗ 20∗ 27∗ 29∗ 40∗ 34∗ 23∗ 47∗ 46∗ 45∗ WARNING Stop driving before you change any settings on the main screen. To select ROAD MODE: Stop driving. Put the control lever in the neutral center position (80).
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Pushbutton. Press the button to go to the related screen page: Fuel consumption - Condor 3 and 4. Fuel gauge (%). Condor 2. Pushbutton. Press the button to go to the related screen page: Fuel consumption - Condor 2. Condor-UM-2011-21-R0-en-us-20210108...
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Hydraulic oil temperature (°F). Time and date. Engine. Condor 5. Immediately turn the engine off Failure In preparation. Engine. Condor 2, 3 and 4. Immediately turn the engine off Failure Driving direction. Forward Position of the control lever. Neutral Reverse Parking brake.
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OPERATION Description Status Steering mode. Four wheels Selector switch [18] on the armrest. Front wheels For rear-wheel steering: select the rear-wheel steering with the selector switch [18] on the arm- rest. Control the rear wheels with the pushbuttons Rear wheels [10+11] on the control lever.
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OPERATION Description Status 20 ∗ Mechanical agitation. Pushbutton. 21 ∗ GPS section control. Pushbutton. 23 ∗ Cleaning program. Track width (inch). Pushbutton. Press the button to go to the related screen page. Condor-UM-2011-21-R0-en-us-20210108...
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OPERATION Description Status Liquid application rate (GPA). Pushbutton. Press the button for 2 seconds to go to the relat- ed screen page: Liquid application rate setting. Automatic control Briefly press the button to change between automatic and manual control. The symbol is GREEN or GRAY.
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OPERATION Description Status 27 ∗ AirFlowPlus-boom: fan speed (%). Use the turning knob [8] on the armrest to control the fan speed. Example 27 ∗ HTA air pressure (psi), measured at the spray boom. Example Pressure gauge. 28 ∗ HTA with automatic droplet size control.
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OPERATION Description Status Manual control Use the turning knob [8] on the armrest if you temporarily want to manually control the air pres- sure (and the related droplet size). Example Manual control Example 28 ∗ HTA without automatic droplet size control. Droplet size indication.
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OPERATION Description Status Spray boom balancing. Selector switch [21] on the armrest. Pushbutton [8] on the control lever. Locked Unlocked 34 ∗ Filling program. Pushbutton. Press the button to go to the related screen page. Filling valve. Failure Pushbutton. Tank selection valve.
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OPERATION Description Status Spray liquid in the spray tank (gal). Water in the clean water tank (gal). Spray boom. Pushbuttons , , , etc. on the boom parts. By briefly pressing a button, you open or close all sections of the related boom part. Opened sections The section is RED or GRAY.
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OPERATION Description Status Condor 5. Area for warning lights. When a warning light comes on, in most cases a related message will appear on the main screen. ∗ Option Condor-UM-2011-21-R0-en-us-20210108...
OPERATION Acres / time / working width correction 5.21.1 In FIELD MODE: press the button (pushbutton [1], 95). The screen page above appears. Measured since the last reset: [1] = Sprayed surface in acres (ac). [2] = Sprayed surface in acre per hour (ac/h). Measured over the spray time. [3] = Sprayed surface in acre per hour (ac/h).
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OPERATION [11] = Working width correction in feet (ft). In case of individually controlled nozzle holders. The nozzle holders are not closed by hand and the working width does not have to be corrected: the value is 0.00. In case of a spray boom with sections and/or end nozzles. Normally the working width does not have to be corrected: the value is 0.00.
OPERATION Operating hours 5.21.2 In FIELD MODE: press the button (pushbutton [3], 95). The screen page above appears. [1] = Total number of operating hours (h). Press the button [2] to go back to the main page. Condor-UM-2011-21-R0-en-us-20210108...
OPERATION Fuel consumption - Condor 5 5.21.3 By pressing cancel , you go back without making any changes. In FIELD MODE: press the button (pushbutton [4A], 95). The screen page above appears. [1] = Current fuel consumption (GPH). [2] = Current DEF consumption (GPH). [3] = Average fuel consumption (GPH).
OPERATION Fuel consumption - Condor 3 and 4 5.21.4 By pressing cancel , you go back without making any changes. In FIELD MODE: press the button (pushbutton [4], 95). The screen page above appears. [1] = Current fuel consumption (GPH). [2] = Current DEF consumption (GPH).
OPERATION Fuel consumption - Condor 2 5.21.5 By pressing cancel , you go back without making any changes. In FIELD MODE: press the button (pushbutton [4], 95). The screen page above appears. [1] = Current fuel consumption (GPH). [2] = Average fuel consumption (GPH). Measured since the last reset.
OPERATION Track width setting 5.21.6 By pressing cancel , you go back without making any changes. Possibility A: select one of the four last used track widths (inch) [1]. In FIELD MODE: press the button (pushbutton [24], 95). The screen page above appears. Press the button [2], [3], [4] or [5].
OPERATION Liquid application rate setting 5.21.7 By pressing cancel , you go back without making any changes. Possibility A: select one of the four last used liquid application rates (GPA) [1]. In FIELD MODE: press the button for 2 seconds (pushbutton [25], 95). The screen page above appears.
OPERATION 5.22 Main screen - Menu In ROAD MODE: press the button (pushbutton [11], 89). In FIELD MODE: press the button (pushbutton [17], 95). The screen page appears: Description User settings. This button is pressed when the screen page appears. User settings - Part 1.
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Pushbutton. For maintenance personnel only. You need a password to access this menu. Configuration. Pushbutton. For Agrifac’s maintenance personnel only. You need a password to ac- cess this menu. System diagnostics. Pushbutton. For maintenance personnel only. Press this button to go back to the main page.
OPERATION User settings - Part 1 5.22.1 Minimum : Maximum : Cur rent : Description User settings - Part 1. This button is pressed when the screen page appears. The user settings are shown. Condor-UM-2011-21-R0-en-us-20210108...
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OPERATION Description Simulation speed (a minimum speed for the application rate control). When you decrease the spray speed, the application rate control will de- crease the spray pressure. Below a certain spray speed, the pressure will be decreased below the working range of the spray nozzle: the spray nozzles start to drip.
OPERATION User settings - Part 2 - Headland management (option) 5.22.2 The pushbutton [9] on the control lever (80) is used to START and STOP spraying. With the op- tional headland management, you can use the same pushbutton: • To move the spray boom up and down. •...
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OPERATION Function Spray boom. - UP (%) UP on the headland. Steering mode. - Front wheels While spraying, you can change between front- wheel steering and four-wheel steering with the selector switch [18] on the armrest (71). Steering mode. - Four wheels ∗...
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OPERATION Example 1 Main screen: Step 1. Press the button [9]: spraying starts. Step 2. Press the button [9]: spraying stops. Turn at the headland and repeat the steps. Example 2 Main screen: Step 1. Press the button [9]: spray boom down. Step 2.
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OPERATION Example 3 Main screen: Step 1. Press the button [9]: spraying starts / front-wheel steering. Step 2. Press the button [9]: spraying stops / four-wheel steering. Turn at the headland and repeat the steps. Example 4: crop sprayer with an AirFlowPlus-boom Main screen: Step 1.
OPERATION User settings - Part 3 - Control lever 5.22.3 Description Press Select a function for the switch [12] on the control lever. Select a function for the switch [13] on the control lever. Condor-UM-2011-21-R0-en-us-20210108...
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OPERATION Press to select a function: Function No function selected. Ladder. - UP - DOWN If you select one of the next functions for UN- FOLDING and FOLDING the spray boom: DANGER ELECTROCUTION HAZARD Prevent death or serious injury: Do not unfold or fold the spray boom near power lines.
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OPERATION Function ∗ Option 1. - UP - DOWN ∗ Option 2. - UP - DOWN ∗ Airflow direction (AirFlowPlus-boom). - Forward - Rearward Angle setting. ∗ Reversing the airflow direction (AirFlowPlus- - Forward boom). - Rearward Liquid application rate (GPA). Automatic control Automatic control / manual control.
OPERATION User settings - Part 4 5.22.4 Description Press Time: hours. Pushbuttons. – Set the time. The change from summer to wintertime and vice-versa is not automatic. Time: minutes. Pushbuttons. – Set the time. Condor-UM-2011-21-R0-en-us-20210108...
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US units instead of metric units. Turn the key to position 0 and back to I: the language is activated. Touchscreen calibration. Condor 2 and 3. Calibrate the touchscreen if the pushbuttons do not react properly. Press this button to go back to the main page.
OPERATION Correcting the wheel alignment 5.22.5 NOTICE Prevent excessive tire wear: correct the wheel alignment daily. Start the engine. In FIELD MODE: press the button (pushbutton [17], 95). Select the rear-wheel steering with the selector switch [18] on the armrest (71). Press the button [1].
OPERATION 5.23 Tank screen Condor 5: in preparation Condor 2, 3 and 4. Turn the ignition on: the screen switches on. The screen is switched off when the engine is turned off. Water in the clean water tank (gal) Spray liquid in the spray tank (gal)
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OPERATION Description Status Induction hopper. CLOSED ∗ Press the button below the symbol to open OPEN or close the induction hopper valve. Failure Suction filter and pressure filter. Do not clean or replace the filter Cleaning or replacing the filter elements. elements Clean or re- place the filter...
5.24 Filling the clean water tank (without the optional filling program) Condor 5: in preparation Condor 2, 3 and 4. First, fill the spray tank with approximately 50 gal of clean water (to prevent spray liquid in the pipes from going into the clean water tank).
5.25 Filling the spray tank (without the optional filling program) Condor 5: in preparation Condor 2, 3 and 4. Many spray products require constant agitation of the spray liquid. Read and obey the instructions on the label and in the documentation of the spray product. Let the spray liquid circulate for 2 minutes through the spray boom before you start spraying.
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OPERATION Adding spray product through the tank opening WARNING Read and obey the instructions on the label and in the documentation of the spray product. While filling the spray tank with water, the spray product can be added through the tank opening. Procedure: WARNING Use Personal Protective...
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OPERATION Adding spray product via the induction hopper (option) WARNING Read and obey the instructions on the label and in the documentation of the spray product. While filling the spray tank with water, the spray product can be added via the induction hopper.
OPERATION 5.26 Filling the tanks (with the optional filling program) Condor 5: in preparation Condor 2, 3 and 4. By pressing cancel , you go back without making any changes. Many spray products require constant agitation of the spray liquid. Read and obey the instructions on the label and in the documentation of the spray prod- uct.
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OPERATION Fully submerge the suction basket. Open the tank lid. Press the button [10] for only filling the spray tank with clean water (or with spray liquid prepared in advance). This screen page appears: ------ = Desired contents. To start or restart filling: Press .
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OPERATION Press the button [11] for filling the spray tank and the clean water tank with clean water. This screen page appears: ------ = Desired contents. To start or restart filling: Press . the button becomes green: The main page appears when the tank is full. To interrupt filling: Press .
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OPERATION Adding spray product through the tank opening WARNING Read and obey the instructions on the label and in the documentation of the spray product. While filling the spray tank with water, the spray product can be added through the tank opening. Procedure: WARNING Use Personal Protective...
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OPERATION Adding spray product via the induction hopper (option) WARNING Read and obey the instructions on the label and in the documentation of the spray product. While filling the spray tank with water, the spray product can be added via the induction hopper.
(50 mesh / red), suitable for many spray nozzles. Use different filter elements if specified by the spray nozzle manufacturer. Agrifac can supply 3 different filter elements: 8250256 (50 mesh / red), 8250221 (30 mesh / yellow) and 8250254 (80 mesh / blue).
OPERATION 5.29 Spray nozzles Select the required spray nozzle, for example the spray nozzle [2], by turning the head of the nozzle holder [1]. HTA spray nozzle [2] (option). Select the required spray nozzle, for example the HTA spray nozzle [2], by turning the head of the nozzle holder [1].
OPERATION 5.31 Foam marker (option) Read and obey the instructions on the label of the foam WARNING concentrate. Use safety goggles and rubber gloves. If any foam con- centrate gets in your eyes: immediately rinse your eyes with plenty of water and get medical aid. If any foam concentrate gets on your skin: immediately wash your skin with soap and water.
OPERATION 5.32 - 5.33 BoomSupportPlus system (option) Refer to the manual of the BoomSupportPlus system. 5.34 AddFlow system (option) Refer to the manual of the AddFlow system. 5.35 Spray boom folding Prevent damage to the spray boom: stop driving before you fold the spray NOTICE boom.
Safe maintenance General: WARNING • Use genuine Agrifac parts. • Do not use the sprayer until worn or damaged parts have been replaced. • Rinse the sprayer with clean water before you do any maintenance.
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NOTICE longer start. In this case, you need a service engineer of the engine manu- facturer to reset the system. Condor 2: Turn the engine off and take the ignition key with you. Wait 18 seconds. While you wait, data is stored in the engine control unit.
If you turn the key too soon, a system error will occur and the engine will no longer start. In this case, you need a service engineer of the engine manu- facturer to reset the system. Condor 2: Turn the engine off and take the ignition key with you. Wait 18 seconds.
The oil complies with ACEA E9 / API CJ-4 F4HFE6133*A Engine BP Vanellus Max Eco, 8700290 SAE 15W-40 ∗∗∗∗. Condor 2 8700291 Deutz TCD 2012 8700292 The oil complies with ACEA E9 / API CJ-4 Spray pump BP Vanellus Max Eco,...
MAINTENANCE Grease 6.5.3 Part Product Filling quantity Order Weight number General Castrol Spheerol EPL 2 8750110 8750040 Grease reservoir Castrol Spheerol EPL 2 8750110 Automatic lubrication 8750040 system ∗ ∗ Option. Do not mix different products. NOTICE The use of other products can cause irreparable damage. The use of other products voids your warranty.
MAINTENANCE Maintenance schedule Maintain the machine according to the next maintenance schedules (for some subjects you must contact your dealer). The total number of operating hours can be requested on the main screen (109). Initial maintenance 6.6.1 One time maintenance after the first operating hours of a new machine. Continue with the regular maintenance of these subjects after the initial maintenance.
MAINTENANCE Regular maintenance 6.6.2 INTERVAL Operating hours Subject Walk around the machine and check for damage and leaks. Secure loose parts and close all covers ...
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MAINTENANCE INTERVAL Operating hours Condor 5 Cummins engine Check the engine, the hydraulic pumps and the cooling unit visually for leaks (fuel, oil, coolant) Check the air filter ...
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MAINTENANCE INTERVAL Operating hours Condor 3 and 4 Iveco engine Check the engine, the hydraulic pumps and the cooling unit visually for leaks (fuel, oil, coolant) Check the air filter ...
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MAINTENANCE INTERVAL Operating hours Condor 2 Deutz engine Check the engine, the hydraulic pumps and the cooling unit visually for leaks (fuel, oil, coolant) Check the air filter ...
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MAINTENANCE INTERVAL Operating hours Hydraulic system Check the hydraulic oil level Replace the oil filter cartridge on the hydraulic pumps ...
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The date (year, month, day) on the label in the cab, is the date Agrifac opened the airtight packaging of the carbon filter element. Write this date in the schedule on the next page.
MAINTENANCE Lubrication Lubricate the machine according to the Maintenance schedule (151). Use the products specified in section (148). Machine without an automatic lubrication system (for grease): • Lubricate the machine 1x per 50 operating hours. • Lubricate the spray boom 1x per 50 operating hours. •...
MAINTENANCE Compressed air supply Compressor: The compressor on the engine supplies compressed air. The compressor is lubricated by the en- gine oil. Check the condition of the air hose in between the air filter and the compressor. Replace the hose if necessary. Compressed air tanks: CAUTION Compressed air.
MAINTENANCE Hydraulic system WARNING EXPLOSION HAZARD Pressure accumulator contains high pressure gas and oil. Prevent death or serious injury. Replacing, pre-charging by qualified personnel only. Do not weld near a pressure accumulator. Do not release the pressure by loosening a fitting. Prevent damage to the system: •...
MAINTENANCE 6.12 Electrical cables Immediately replace damaged electrical cables. WARNING 6.13 Batteries WARNING Use safety goggles and rubber gloves. If any battery acid gets in your eyes: immediately rinse your eyes with plenty of water and get medical aid. If any battery acid gets on your skin: immediately wash your skin with soap and water.
MAINTENANCE 6.14 Touchscreen calibration Condor 2 and 3 Calibrate the touchscreen if the pushbuttons do not react properly: In ROAD MODE: press the button (pushbutton [11], 89). In FIELD MODE: press the button (pushbutton [17], 95). Press the button Press the button A cross appears on the screen.
MAINTENANCE 6.16 Seat belts Check the condition and the operation. Replace the seat belts if necessary. Seat belts are supplied since 03-2014. Condor-UM-2011-21-R0-en-us-20210108...
Condor 5 Fill the tank [1] with windshield washer fluid if nec- essary. Condor 2, 3 and 4 Fill the tank [1] with windshield washer fluid if nec- essary. 6.18 Windshield wiper WARNING Poor visibility can cause accidents.
MAINTENANCE 6.19 DEF filters Condor 5 6.19.1 WARNING Use safety goggles. If any DEF gets in your eyes: immediately rinse your eyes with plenty of water. Get medical aid if eye irritation occurs. Cleaning the filter in the DEF tank: Turn the engine off and take the ignition key with you.
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MAINTENANCE Replacing the filter element in the DEF pump module: A replacement kit contains 1 filter bowl, 1 filter element, 1 diaphragm and 1 small bottle “BIOLUBE” oil. To get access to the DEF pump module: • Increase the track width [1] (113). •...
MAINTENANCE Condor 3 and 4 6.19.2 CAUTION Use safety goggles. If any DEF gets in your eyes: immediately rinse your eyes with plenty of water. Get medical aid if eye irritation occurs. Cleaning the filter in the DEF tank: Turn the engine off and take the ignition key with you.
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MAINTENANCE Replacing the filter element in the DEF pump module - Condor 4: A replacement kit contains 1 filter element, 1 filter puller and 1 filter holder. Turn the engine off and take the ignition key with you. Remove the filter cap [1]. Remove the old filter holder [2].
Remove the filter cover. Replace the filter elements [2]. Place the filter cover back. 6.21 Alternator belt - Condor 2 A cam [1] on the belt tensioner [2] indicates if the belt [3] must be replaced. Replace the belt when the distance [X] is less than 3 mm.
MAINTENANCE 6.23 Coolant Condor 5 6.23.1 WARNING Do not remove the filler cap when the engine is hot: escaping steam and hot coolant can cause serious burns. Check the coolant level daily. Check the coolant level when the engine is cold. If the level is too low, the message “Coolant level is too low”...
MAINTENANCE Condor 2, 3 and 4 6.23.2 WARNING Do not remove the filler cap when the engine is hot: escaping steam and hot coolant can cause serious burns. Check the coolant level daily. Check the coolant level when the engine is cold.
MAINTENANCE 6.24 Air filter for the diesel engine Condor 5 6.24.1 Check the air filter daily (or more often if necessary). Air filter elements: replace the safety element [5] and the primary element [4] every 1000 operating hours. Replace the safety element and the primary ele- ment at least 1x per year.
MAINTENANCE Condor 3 and 4 6.24.2 Check the air filter daily (or more often if necessary). Air filter elements: replace the inner element [5] and the outer element [4] every 1000 operating hours. Replace the inner element and the outer element at least 1x per year.
MAINTENANCE Condor 2 6.24.3 Check the air filter daily (or more often if necessary). Air filter elements: replace the inner element [5] and the outer element [4] every 1000 operating hours. Replace the inner element and the outer element at least 1x per year.
MAINTENANCE 6.25 Air recirculation filters in the cab roof Cleaning the filter elements: Remove the screws [1]. Remove the cover [2]. Clean the filter element [3]. Replace the filter element if necessary. Place the filter element and the cover back. Pull the filters [1+2] down.
MAINTENANCE 6.26 Cab air filter in the cab roof Not applicable in case of Cab air filter in filter cabinet (option). WARNING Replace the carbon filter elements every 3 months. Do not use the crop sprayer without the filter elements. Do not try to clean the filter elements.
MAINTENANCE 6.27 Cab air filter in filter cabinet (option) Pressurized cab Replace the carbon filter element every 3 months. Replace all filter elements WARNING (carbon, aerosol and dust) every 6 months. Replace the dust filter element sooner if the warning light “cab pressure” stays on after the left door has been closed 30 seconds and the fan is running at maximum speed.
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MAINTENANCE Install the filter elements: Carbon filter element [3]. Number 0536 555 0. Order number 7910704.0.3. Install this filter element at the top. The arrow must be pointing up. Aerosol (mist) filter element [4]. Number 0536 554 0. Order number 7910704.0.2. Install this filter element in the middle.
MAINTENANCE 6.28 Brakes Leaks in the brake system significantly decrease the braking force. WARNING Check the brake system daily for leaks. Immediately repair leaks. WARNING Have the brakes checked by your dealer and maintained at least 1x per year. The permitted pressure decrease is 1.5 psi after 10 minutes (at 72.5 psi (0.1 bar) pressure in the compressed air tank).
MAINTENANCE 6.29 Wheel gearboxes Check the oil level after every 200 operating hours. Change the oil (148) after the first 100–150 operating hours and then 1x per year. Drain the oil when it is warm. Dis- pose of the oil in accordance with local regulations.
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MAINTENANCE Dana (Brevini) CWD2050 Tell a person to: • Look at the gearbox while you slowly drive forward. • Give you a sign when the oil plugs are positioned correctly. Checking the oil level: Drive forward until the oil plugs [1+2] are positioned at an angle of approximately 15°...
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MAINTENANCE Dana (Brevini) CWD2150 Tell a person to: • Look at the gearbox while you slowly drive forward. • Give you a sign when the oil plugs are positioned correctly. Checking the oil level: Drive forward until the oil plugs [1+2] are positioned on a vertical line.
MAINTENANCE 6.30 Using a jack Read and obey the instructions in the manual of the jack. WARNING The clean water tank and the spray tank must be empty. Do not lift more than one wheel at the same time. Do not leave the machine on the jack: use a suitable axle stand for support. Check that the clean water tank and the spray tank are empty.
MAINTENANCE 6.31 Wheel nuts Do not apply oil or grease on the screw thread. WARNING Clean the contact surfaces of the hub and the wheel. Use a calibrated torque wrench. Retighten the wheel nuts according to the Maintenance schedule. Tighten the wheel nuts in stages (refer to the tight- ening torques below) and in the correct sequence (refer to the illustration).
MAINTENANCE 6.32 Tires Check and correct the tire pressure when the tires are cold. Watch the pres- WARNING sure gauge and stop inflating when the correct pressure has been reached. WARNING Check the tires for wear and damage. Do not replace worn tires yourself but have them replaced by a specialist.
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MAINTENANCE Brand Type Size Load index and speed symbol Alliance 520/85 R38 152D / 155A8 Alliance 520/85 R38 166D / 169A8 Alliance FARMPRO II 520/85 R38 169A8 / 169B Alliance AGRIFLEX+ 372 VF520/85 R42 177A8 Alliance AGRI-STAR 520/85 R46 173A8 / 170B 375 (385) Alliance AGRI-STAR...
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MAINTENANCE Brand Type Size Load index and speed symbol Bridgestone VT-TRACTOR VF620/70 R42 172D / 169E Bridgestone VT-TRACTOR VF650/65 R38 169D / 166E Bridgestone VT-TRACTOR VF650/65 R42 170D / 167E Bridgestone VT-TRACTOR VF650/75 R38 175D / 172E Bridgestone VT-TRACTOR VF710/70 R38 178D / 175E Continental AC 85...
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MAINTENANCE Brand Type Size Load index and speed symbol Michelin AXIOBIB2 VF650/65 R42 174D / 171E Michelin XEOBIB VF710/60 R38 160D Michelin XEOBIB VF710/60 R42 161D Michelin AGRIBIB 20.8 R38 153A8 / 150B Mitas HC 1000 VF320/105 R54 169D Mitas AC 85 340/85 R48 152A8 / 152B...
MAINTENANCE 6.33 Spray pump (Altek) NOTICE Do not let the pump run dry for a long time. NOTICE A leaking diaphragm can irreparably damage the pump. Switch the pump off in case of the next symptoms and contact your dealer: •...
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MAINTENANCE The pressure in the pressure accumulator: Do not check the pressure with a tire pressure gauge. If you do, some air will escape when you remove the pressure gauge and the pressure will decrease. Use your equipment for inflating tires to fill the pressure accumulator with air: Remove the valve cap [1].
MAINTENANCE 6.34 Spray pump (Comet) NOTICE Do not let the pump run dry for a long time. NOTICE A leaking diaphragm can irreparably damage the pump. Switch the pump off in case of the next symptoms and contact your dealer: •...
MAINTENANCE 6.35 Suction filter Condor 5: in preparation Condor 2, 3 and 4. Cleaning / replacing the filter element: Turn the engine off. Turn the ignition on. WARNING Make sure that you do not get spray liquid on your body. Close the...
MAINTENANCE 6.36 Pressure filter Condor 5: in preparation Condor 2, 3 and 4. Cleaning / replacing the filter elements: Turn the engine off. Turn the ignition on. WARNING Make sure that you do not get spray liquid on your body. Close the...
MAINTENANCE 6.37 Spray tank WARNING CHEMICAL HAZARD Breathing the vapors in the spray tank can cause dizziness, loss of con- sciousness, death or serious injury. Before you go into the spray tank: 1. Drain the contents. 2. Rinse the inside with clean water. 3.
MAINTENANCE 6.39 Spray boom - Yaw damping Check the rubber buffers [1] for wear (left and right). 6.40 Spray boom - Breakaway protection Both ends of the spray boom have a breakaway protection: in case of a collision, the breakaway part is pushed away and automatically goes back to its rest position.
MAINTENANCE 6.42 Foam marker (option) Read and obey the instructions on the label of the foam WARNING concentrate. Use safety goggles and rubber gloves. If any foam con- centrate gets in your eyes: immediately rinse your eyes with plenty of water and get medical aid. If any foam concentrate gets on your skin: immediately wash your skin with soap and water.
MAINTENANCE 6.43 HTA unit (option) behind clean water tank - Since 2014 Check the air filter daily (or more often if necessary). Check the oil level daily. Prevent corrosion: run the HTA compressor for at least 15 minutes every week. Air filter elements: replace the inner element [7] and the outer element [6] every 500 operating hours.
MAINTENANCE 6.44 HTA unit (option) on center frame - Until 2014 Check the air filter daily (or more often if necessary). Check the oil level daily. Prevent corrosion: run the HTA compressor for at least 15 minutes every week. Air filter elements: replace the inner element [7] and the outer element [6] every 500 operating hours.
MAINTENANCE 6.45 Winter storage Procedure: Rinse the sprayer with clean water and drain the water. The clean water tank and the spray tank must be empty. Dirt retains moisture and causes rust. Clean the sprayer with a pressure washer. Do not point the water jet at bearings or electrical components.
MAINTENANCE 6.46 Fuses and relays Try to find the cause for the failure and try to fix it before replacing the fuse or the relay. Use the specified fuses and relays. NOTICE Wrong fuses and relays can damage the electrical system and can cause fire.
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MAINTENANCE IN THE CAB ROOF FUSES Reference Type Function 15 A Air conditioning compressor 15 A Spare 7.5 A Control panel lighting 7.5 A Sidelight (left) 7.5 A Sidelight (right) 15 A Spare power 15 A Spare 10 A Spare 15 A Lighting switch (cab roof): power 15 A...
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MAINTENANCE Reference Type Function 15 A Hazard lights switch (contact): power 15 A Reading light (cab roof) 15 A Hazard lights switch (constant): power RELAYS Reference Type Function Order number Micro High beam 7764796 ∗ Work lights 7764762 Spare Micro Spare ∗...
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MAINTENANCE IN THE CABINET NEXT TO THE DRIVER’S SEAT Finding blown-out fuses: • Turn the ignition on. • Operate the part that does not function. • The LED [1] next to the blown-out fuse [2] comes on. FUSES Reference Type Function Voltage regulator for the circuit board in the armrest / “CrossCode”...
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MAINTENANCE Reference Type Function FC16 15 A Air conditioning (contact) FC17 15 A Driver’s seat (24 V) + coolbox in the cab (contact) FC18 Brake pedal (power), control panel on the armrest (contact) FC19 Low beam (left) FC20 Low beam (right) RELAYS Order Reference...
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MAINTENANCE IN THE CABINET NEXT TO THE DRIVER’S SEAT Finding blown-out fuses: • Turn the ignition on. • Operate the part that does not function. • The LED [1] next to the blown-out fuse [2] comes on. FUSES Reference Type Function 80 A Main fuse CAN modules...
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MAINTENANCE RELAYS Order Reference Type Function number Power Main relay 24 V ignition switch: modules CAN1-x 7764795 Power Main relay 24 V ignition switch: modules CAN2-x 7764795 Power Main relay 24 V ignition switch: CR0032 / EMR (en- 7764795 gine management) / coil on the starter motor Micro Lubrication system (option) 7764796...
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MAINTENANCE ON THE ENGINE (Condor 5) Relay Fuse Function ∗ 15 A 24 V DEF pump module Sensors for the exhaust aftertreatment system: • DEF sensor (DEF level, DEF quality and DEF temperature) • Temperature sensor (exhaust fumes) ∗ 15 A 24 V •...
TROUBLESHOOTING TROUBLESHOOTING Introduction Consult the table if there are any problems. Contact your dealer if you cannot solve the problem. Problems, causes and solutions ENGINE Problem Possible cause Solution The starter motor Discharged batteries Recharge the batteries. does not work or the Use auxiliary batteries speed is too low Loose battery clamps...
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TROUBLESHOOTING Problem Possible cause Solution The engine over- Dirty radiator Clean the cooling unit heats. Defective fan Check the fan Coolant level is too low Check the level Message on the main screen: “Coolant temperature is too high” NOTICE Turn the engine off if the pointer goes into the orange / red area.
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TROUBLESHOOTING HYDRAULIC SYSTEM Problem Possible cause Solution The hydraulic oil Dirty oil cooler Clean the cooling unit overheats. Defective fan Check the fan Message on the main screen: “Hydraulic oil temper- ature is too high” NOTICE Turn the engine off if the pointer goes into the orange / red area.
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TROUBLESHOOTING SPRAY PUMP (ALTEK P500) Problem Possible cause Solution The pump has no Clogged suction filter Clean / replace the filter ele- suction power ment Suction filter cap not tightened Tighten the filter cap Loose fittings Tighten the fittings Leaking hoses Replace the hoses Leaking diaphragms...
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TROUBLESHOOTING SPRAY PUMP (COMET BP280) Problem Possible cause Solution The pump has no Clogged suction filter Clean / replace the filter ele- suction power ment Suction filter cap not tightened Tighten the filter cap Loose fittings Tighten the fittings Leaking hoses Replace the hoses Leaking diaphragms...
TROUBLESHOOTING Messages on the main screen Messages are shown on the main screen automati- cally: • Try to solve the problem. • Contact your dealer if you cannot solve the problem. Your dealer will ask for the error code (EXX). Some messages have been changed over time.
TROUBLESHOOTING Towing the machine Consult the local regulations about towing on public roads. Prevent accidents and damage to the drive system. WARNING If the engine of the machine is not running, the brakes will not work. Use a tow- ing vehicle with sufficient braking power. Connect the machine to the towing vehicle with a tow bar before disengaging the gearboxes and releasing the brakes (to prevent the machine can move freely).
ENVIRONMENT ENVIRONMENT Introduction During the use and maintenance of the sprayer, the environment must be protected as much as possible. Measures for protecting the environment • Wrong selection, transport, storage, use or disposal of agricultural chemicals could result in environmental damage. To protect the environment: In the USA Read and obey instructions: •...
DISPOSAL PHASE DISPOSAL PHASE Introduction With normal use and proper maintenance the sprayer has a very long service life. When the sprayer is disposed of after many years, that must be done in a safe and environmentally responsible manner. Many of the materials used can be re- cycled.
SPECIFICATIONS 10 SPECIFICATIONS 10.1 Introduction This chapter contains the specifications of the sprayer. 10.2 Dimensions and weights [1] Transport length ∗ 28.5–31.5 (8.7–9.6 m) [2] Transport width ∗ (3.0 m) [3] Transport height ∗∗ (4.0 m) Weight ∗∗∗ ST: 23150–27550 (10500–12500 kg) HD: 25350–29750 (11500–13500 kg)
SPECIFICATIONS 10.4 Electrical specifications Nominal voltage Alternator (Cummins engine) Alternator (Iveco engine) Alternator (Deutz engine) Batteries V / Ah 2x 12 / 110 Voltage for StrictSprayPlus (option) Alternator for StrictSprayPlus (option) Batteries for StrictSprayPlus (option) V / Ah 2x 12 / 110 Operating system EcoTronicPlus / CAN bus 10.5 Undercarriage...
SPECIFICATIONS 10.6 Diesel engine and hydraulic pumps Condor 5 10.6.1 Brand and type Cummins B6.7. 6 cylinder in line / 4 valves per cylin- der / common rail / turbo Engine displacement cu in (6.7 L) Option: FR95881 Engine power at 2000 rpm (hp) (210) Engine power at 2500 rpm...
Hydraulic pumps Linde Hydraulic oil tank: capacity (90 L) Refer to the manual of the engine for more information. Condor 2 10.6.4 Brand and type Deutz TCD 2012 L06 2V. 6 cylinder in line / 2 valves per cylin- der / common rail / turbo...
SPECIFICATIONS 10.9 Spray tank and clean water tank Spray tank: Nominal capacity (options) 900, 1050 or 1320 (3400, 4000 or 5000 L) Diameter tank opening inch 15.7 (40 cm) Hydraulic agitation system Standard Mechanical agitation system Option Electric drain valve Option Clean water tank: capacity (450 L)
SPECIFICATIONS 10.11 Options Pressurized cab (EN 15695-1:2009, category 4) Observation system Extra tank screen on the platform Extra tank screen near the spray pump unit Lifting device on the front Towing hitch Wheel chocks High crop protection kit: a 6.5 feet wide belt (2 meter) below the chassis to prevent damage to high crops...
APPENDICES 11.1 Tightening torques Incorrectly tightened bolts and nuts can cause accidents. Tighten bolts and WARNING nuts according to the table below (unless otherwise specified in this manual). Non-original bolts can cause accidents. Replace original bolts with bolts of the same size and bolt grade.
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APPENDICES STEEL The bolt grade is indicated on the bolt head Size lb-ft lb-ft lb-ft M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 1070 1060 1240 M24 x 2 1160 1350 M24 x 1.5 1180...
Air filter for the diesel engine ........175 Environment .............. 219 Air recirculation filters in the cab roof ......178 Exchange ..............221 Alternator belt - Condor 2 ......... 172 Appendices ............... 233 Filling the clean water tank ..131...
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INDEX Spray boom - Yaw damping ........198 Spray boom folding ..........143 Spray flowmeter ............197 Language ..............51 Spray nozzle holders ...........42, 198 Liquid application rate setting ........114 Spray nozzles ............52, 141 Liquid system ....... 44 with electric section valves Spray pump ..............
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