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Cumberland Expert-32T User Manual

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Temperature Controller
Expert-32T
USER'S MANUAL
T

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Summary of Contents for Cumberland Expert-32T

  • Page 1 Temperature Controller Expert-32T USER'S MANUAL...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page PRECAUTIONS ................. 4 FEATURES ................5 LOCATION OF THE CONTROLS..........8 INSTALLATION ..............10 Mounting Instructions ............10 Connections ................ 10 CONTROLLER SETUP............... 13 ROOM 1 / ROOM 2 .............. 13 User Setup ................14 Relay Assignments ............... 18 Probe Assignments ...............

  • Page 4: Precautions

    DO NOT SPRAY WATER ON THE CONTROLLER FOR CUSTOMER USE Enter the serial number located on the side of the controller below for future reference. Model number: Expert-32T Serial number: Expert-32T rev.03...

  • Page 5: Features

    2 clock outputs. Fan stages can be configured to activate cooling systems in timer mode. In all, the Expert-32T provides up to 32 relay outputs. In addition, if vent doors are not used, up to 12 PF-6 air inlet controllers can be connected to the unit.
  • Page 6 CONTROL OF AIR INLET MOVEMENT If the Expert-32T is used in combination with one or more PF-6 control- lers, the movement of air inlets can be coordinated with the operation of the fans using a potentiometer located on the panel drive. This allows the air inlets to be adjusted correctly, without the influence of uncontrol- lable factors such as wind or air from adjoining rooms.
  • Page 7 The controller can be connected to a computer, thus making it possible to centralize the management of information and diversify control strate- gies. TEST MODE A test mode allows you to simulate temperature changes and verify controller performance. Expert-32T rev.03...

  • Page 8: Location Of The Controls

    LOCATION OF THE CONTROLS Expert-32T rev.03...
  • Page 9 When the LED is turned on, the output is acti- vated; when the LED is turned off, the output is deactivated. In the case of the fan stages, a flashing LED indicates that the activation of the fan stage is delayed by the opening of the curtain. Expert-32T rev.03...

  • Page 10: Installation

    ÃÃÃ8ÃÃÃÃ!ÃÃÃÃÃ"ÃÃÃÃ8ÃÃÃÃÃ#ÃÃÃÃ$ÃÃÃÃ8ÃÃÃÃÃ%ÃÃÃ&ÃÃÃÃÃ8ÃÃÃÃÃ'ÃÃÃÃÃ(ÃÃÃÃ8ÃÃÃ ÃÃÃ ÃÃÃ !ÃÃÃÃÃÃÃÃ "ÃÃÃÃ8 ALL WIRING MUST BE DONE BY AN AUTHORIZED ELECTRI- CIAN AND MUST COMPLY WITH APPLICABLE CODES, LAWS AND REGULATIONS. BE SURE POWER IS OFF BEFORE DOING ANY WIRING TO AVOID ELECTRICAL SHOCKS AND WARNING EQUIPMENT DAMAGE. Expert-32T rev.03...
  • Page 11 ONE PAIR ONE PAIR RELAY PANELS Use a shielded cable with two twisted pairs. Connect the shielding to the SH terminal. Use one pair for terminals 1 and 4 and the other pair for terminals 2 and 3. Expert-32T rev.03...
  • Page 12 For an alarm of the second type, use the NO terminal. 4. COMMUNICATION HOOKUP If PF-6 air inlet controllers are connected to the Expert-32T, use id numbers within the range 4-15. Id numbers 1-3 are reserved. Expert-32T rev.03...

  • Page 13: Controller Setup

    ROOM 1 / ROOM 2 The Expert-32T can operate ventilation and heating equipment in order to maintain the target temperature in two seperate rooms. Each room operates independently one from the other, each of them has its own temperature set point and its own parameter settings.

  • Page 14: User Setup

    2 is used to calculate the average temperature. Press the Edit key to set the fan stage number (set to OFF to use only one probe set). Expert-32T rev.03...
  • Page 15 This parameter is commun to both rooms. 12. Water Meter Calibration: Press the Water meter Edit key and adjust the number of unit/pulse gallons or liters per water meter pulse. Expert-32T rev.03...
  • Page 16 18. Room 1 / Room 2 Mode: Press the Use Room 1/ Edit key and set to yes to activate the Room 2? two rooms. If they already have been set, room 2 parameters are kept in memory if the two room mode is deactivated. Expert-32T rev.03...
  • Page 17 Press the Edit key to step to the next number. Use the arrow keys to enter the second number, etc. 21. Program Version Number : The Expert 32T program version number of the con- troller is displayed. Expert-32T rev.03...

  • Page 18: Relay Assignments

    Use the up- and down-arrow keys to step through all the display screens for a given output. The last display screen for all outputs is the relay assignment. Relay Assignments: The Expert-32T Relays 1-8 can control up to 32 output relays.
  • Page 19 Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6 Fan 7 Fan 8 Fan 9 Fan 10 Cool 1 Cool 2 Vent Doors Open Vent Doors Close Tunnel Open Tunnel Close Clock 1 Clock 2 Expert-32T rev.03...
  • Page 20 Fan 5 Fan 6 Fan 7 Fan 8 ON ON Fan 9 TIMER Fan 10 TIMER Cool 1 Cool 2 Vent Doors Open Vent Doors Close Tunnel Open Tunnel Close Clock 1 ON ON Clock 2 ON ON Expert-32T rev.03...

  • Page 21: Probe Assignments

    Use the arrow keys 1234 to select a heater stage. The probes assigned to the heater appear flashing on the display. Press the Edit key and use the arrow keys to enable or disable each probe individually for the heater. Expert-32T rev.03...

  • Page 22: Temperature Settings

    Keep pressing the down-arrow key to display the minimum and maxi- mum temperature values for the previous six days. Use the up-arrow key to return to the previous display screens. Expert-32T rev.03...
  • Page 23 Once all probes have been displayed, the display shows recorded minimum and maximum probe temperatures for the previous six days. Use the up-arrow key to return to the previous display screens. Expert-32T rev.03...
  • Page 24 Keep pressing the down-arrow key to display the minimum and maximum temperature values for the previous six days. Use the up- arrow key to return to the previous display screens. Expert-32T rev.03...

  • Page 25: Temperature Set Points

    Press the Edit key. The night set point flashes on the display. Use the arrow keys to adjust the night set point to the desired value. Press the down-arrow key. The Use night setp time at which the night set point 12:00A comes into effect is displayed. Expert-32T rev.03...
  • Page 26 Press the Edit key. The hours flash on the display. Use the arrow keys to set the hours. Press the Edit key once again. The minutes flash on the display. Use the arrow keys to set the minutes. Expert-32T rev.03...

  • Page 27: Temperature Curve

    Certain restrictions apply to reduce the risk of errors: - The highest possible day number is 250. - Decreasing day numbers are not allowed. - Increasing temperatures are not allowed. Expert-32T rev.03...
  • Page 28 The current temperature set point is displayed, as well as the on/off state of the temperature curve. Press the Edit key once or twice until the on/off state of the curve flashes. Use the arrow keys to activate or deactivate the temperature curve. Expert-32T rev.03...

  • Page 29: Time And Date Functions

    Press the Edit key. The year flashes. Use the arrow keys to set the year. Press the Edit key. The month flashes. Use the arrow keys to set the month. Press the Edit key. The day flashes. Use the arrow keys to set the day to the appropriate value. Expert-32T rev.03...

  • Page 30: Minimum Ventilation

    ON TIME TIMER CYCLE Minimum ventilation can also be controlled over time using a curve (see below). Note that the minimum ventilation curve must be turned off to adjust the minimum ventilation settings. Expert-32T rev.03...
  • Page 31 Press the Edit key. The night-time on time value flashes on the display. Use the arrow keys to set the night-time on time. NOTE: The On Time and Cycle Time are limited by the fan start/stop delay if the vent doors are used. Expert-32T rev.03...

  • Page 32: Minimum Ventilation Curve

    Press the down-arrow key to display and adjust the other points of the curve. NOTE: All ten points of the curve must be specified. If you don't need ten different points, repeat your last minimum cycle for each unneces- sary point of the curve. Expert-32T rev.03...
  • Page 33 Set the function to AGE using the menu select buttons. The current herd age is displayed. Press the Edit key. The age value flashes on the display. Use the arrow keys to set the age to the desired value. Expert-32T rev.03...

  • Page 34: Heater Settings

    HEATER SETTINGS The Expert-32T has four independent heater stages. A start and stop temperature is defined by the user for each stage. The stop tempera- ture must be at least 0.5°F greater than the start temperature for a given heater. Start temperatures can be up to 14.5°F greater than the set point.
  • Page 35 Press Edit key. The start temperature flashes. Use the arrow keys to adjust the start temperature to the desired value. Press Edit key. The stop temperature flashes. Use the arrow keys to adjust the stop temperature to the desired value. Expert-32T rev.03...

  • Page 36: Fan Settings

    FAN SETTINGS The Expert-32T controls up to 10 on-off fan stages. These stages operate in a sequence to increase the level of ventilation as the room temperature rises. The user defines a start and stop temperature for each stage. When the room temperature reaches the start temperature, the stage is activated.
  • Page 37 Press the Edit key. The start temperature flashes. Use the arrow keys to adjust the start temperature to the desired value. Press the Edit key. The stop temperature flashes. Use the arrow keys to adjust the stop temperature to the desired value. Expert-32T rev.03...
  • Page 38 Press the Edit key. The on time flashes on the display. Use the arrow keys to set the on time. Press the Edit key. The off time flashes on the display. Use the arrow keys to set the off time. Expert-32T rev.03...

  • Page 39: Cooling

    COOLING The Expert-32T has two cooling stages used to control mist units. Unlike the fan stages, the cooling stages are independent of one another and can be activated at any temperature level above the set point. The following diagram describes cooling operation:...
  • Page 40 Follow the procedure above to select the cooling stage to adjust. Press the down-arrow key to 1:00min display the timer settings. 2:00min Press the Edit key. The on time flashes on the display. Use the arrow keys to set the on time. Expert-32T rev.03...

  • Page 41: Tunnel Ventilation

    TUNNEL VENTILATION The Expert-32T allows you to control endwall curtains for tunnel ventila- tion. The user determines when to start tunnel ventilation by defining the starting fan stage and the stage at which the curtain is fully opened. When the first tunnel stage is reached, the curtains are opened accord- ing to the opening time defined for the first stage.
  • Page 42 Heater 4 LED on the right flashes. Use the output select buttons to select TUNNEL CURTAIN – OPEN. The corresponding LED on the right of the front panel flashes. Press the down-arrow key to Minimum display the minimum age. age: Expert-32T rev.03...
  • Page 43 Operating times range from 0 minutes, 0 seconds to 15 minutes, 59 seconds. If you do not want to control static pressure in this way, set the first and fully opened tunnel stages to the same value. Expert-32T rev.03...
  • Page 44 Use the arrow keys to adjust the opening time to the desired value. Press the Edit key once again to validate. Use the up- and down-arrow and Edit keys to display and adjust the other opening times desired. Expert-32T rev.03...

  • Page 45: Vent Doors

    VENT DOORS If a static pressure sensor is used, the Expert-32T can control static pressure by opening and closing vent doors. When the pressure drops below the low pressure set point, the vent doors are closed according to a timer cycle. Likewise, when the pressure increases above the high pressure set point, the vent doors are opened according to a timer cycle.
  • Page 46 Adjusting Season Set Points The season set points are used to determine when the season changes. When the outside temperature drops below the winter temperature set point, the controller uses the winter pressure set points defined above. Expert-32T rev.03...
  • Page 47 When the static pressure is too low, the doors are closed according to a cycle defined by the closing time and the off time. The opening, closing and off times can be adjusted from 0 to 900 seconds. OPENING/CLOSING TIME OFF TIME Expert-32T rev.03...
  • Page 48 Press the down-arrow key seven times. The fan delay is displayed. Fan start/stop Delay 30 sec Press the Edit key. The fan delay flashes on the display. Use the arrow keys to adjust the fan delay to the desired value. Expert-32T rev.03...
  • Page 49 Pressure alarm Press the down-arrow key nine Delay: 300sec times. The alarm delay is displayed. Press the Edit key. The alarm delay flashes on the display. Use the arrow keys to adjust the delay to the desired value. Expert-32T rev.03...

  • Page 50: Air Inlet Control

    PF-6. In addition, a compensation is applied to the air inlet opening calculated by the PF-6 based on the temperature difference between the average Expert-32T room tempera- ture and the average of the probes assigned to control the air inlet.

  • Page 51: Clock Outputs

    CLOCK OUTPUTS The Expert-32T has two timers for controlling various devices using the real-time clock. Each timer has 24 cycles defined using start and stop times or start and running times. Start Time / Stop Time Definition: Stop Time = 9:30...
  • Page 52 Note that if a power failure interrupts this output, it is reactivated for the remainder of the running time when power is restored. Press the Edit key once, and then the down-arrow key to step to the next clock output, etc. Expert-32T rev.03...

  • Page 53: Alarm Settings

    Once this is done, it is erased from alarm memory. If an alarm is ACKNOWLEDGED, it has been acknowl- edged by the user but is still active). Note that an alarm condition must remain active at least 8 seconds to be considered as an alarm. Expert-32T rev.03...
  • Page 54 A third parameter, called the critical temperature, is defined to continue monitoring the indoor temperature for high temperatures. When the indoor temperature reaches the critical high temperature (defined as an absolute value), an alarm is set off. Expert-32T rev.03...
  • Page 55 (see Static Pressure Control). Note that static pressure alarms can only be detected when tunnel curtains are at rest. The Expert-32T also detects water spills by monitoring water consumption levels. Viewing and Acknowledging Alarms Set the function to ALARM using T°...
  • Page 56 Adjusting Low and High Alarm Pressures Set the function to START/STOP TEMPERATURE using the menu select buttons. The start and stop temperatures for Heater 4 are displayed and the Heater 4 LED on the right flashes. Expert-32T rev.03...
  • Page 57 Press down-arrow key four times. Water Spill The maximum water consumption Limit: 10Gal is displayed. Press Edit key. The maximum water consumption flashes. Use the arrow keys to adjust the water consumption to the desired value. Expert-32T rev.03...

  • Page 58: Monitoring Functions

    Use the up-arrow key to return to the previous display screens. HEATER RUN TIMES The Expert-32T monitors heater run times on each heater for the current day and the previous six days. Set the function to HEATER RUN...
  • Page 59 Press the down-arrow key. The number of new animal deaths is displayed. Press the Edit key. The number of new animal deaths flashes on the display. Use the arrow keys to adjust the new animals deaths to the desired value. Expert-32T rev.03...

  • Page 60: Clean Mode

    Set the function to START/STOP TEMPERATURE using the menu select buttons. The start and stop temperatures for Heater 4 are displayed and the Heater 4 LED on the right flashes. Use the output select buttons to select ALARM. The corresponding Expert-32T rev.03...
  • Page 61 Press down-arrow key twice. The empty zones temperature is Empty zones displayed. minimum: 40.0°F Press Edit key. The empty zones temperature flashes. Use the arrow keys to adjust the empty zones temperature to the desired value. Expert-32T rev.03...

  • Page 62: Test Mode

    Press the Edit key. The bypass value flashes. Use the arrow keys to set the bypass value to the desired value. The appropriate outputs are activated or deactivated immediately following the new tempera- ture setting. Expert-32T rev.03...

  • Page 63: Technical Specifications

    Static Pressure Input: 4 TO 20mA current loop Water Meter Pulse Input: Input pulse width > 12ms. Enclosure: ABS, moisture and dust-tight. The room temperature where the controller is located MUST AL- WAYS REMAIN BETWEEN 32 AND 104 F (0 AND 40 Expert-32T rev.03...

  • Page 64: Factory Settings

    D e l a y C l o c k R u n n i n g T i m e 0 t o 1 5 h : 0 0 m : 0 0 s O u t p u t s Expert-32T rev.03...
  • Page 65 C l e a n M o d e E m p t y Z o n e s S e t P o i n t ( 2 3 . 9 ° C ) ( - 4 0 t o 3 7 . 8 Expert-32T rev.03...

  • Page 66: Using The Configuration Module

    USING THE CONFIGURATION MODULE Loading a Configuration Loading a Configuration from the Configura- tion Module into the EXPERT-32T Controller: 1- Position the configuration module on the J10 connector, at the top left corner of the board, with the components facing down.

  • Page 67: Saving A Configuration

    Expert-32T Saving a Configuration Saving a Configuration from the EXPERT-32T Controller into the Configuration Module: 1- Place the configuration module on the J10 connector, at the top left corner of the board, with the components facing down. 2- Simultaneously press the MENU Load config.

  • Page 68: Installation Report

    INSTALLATION REPORT CLIENT NAME: ADDRESS: CITY: TEL.: FAX: INSTALLER NAME: ADDRESS: CITY: TEL.: FAX: DETAILS MODEL: EXPERT-32T BUILD #: SERIAL NUMBER: DATE CODE: Expert-32T rev.03...
  • Page 69 ROOM 1 ROOM 2 First tunnel stage (3-10) (3-10) 100% opened (3-10) (3-10) Minimum age (Days) (Days) Minimum outside temperature Curtain operating time: Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8 Stage 9 Stage 10 Expert-32T rev.03...
  • Page 70 Number of clock outputs (0-2) (0-2) Number of air inlets (0-12) (0-12) Use tunnel ventilation ? Use vent door ? Display (T and/or static pressure) ° T° T°+SP T° T°+SP Use Room 1 / Room 2 Use night settings ? Password Expert-32T rev.03...
  • Page 71 V en t D oor s O p en V en t D oor s C lose T u n n el O p en T u n n el C lose C lock 1 C lock 2 Expert-32T rev.03...
  • Page 72 C ool 1 C ool 2 V en t Doors O p en V en t Doors C lose T u n n el O p en T u n n el C lose C lock 1 C lock 2 Expert-32T rev.03...
  • Page 73 V en t D oor s O p en V en t D oor s C lose T u n n el O p en T u n n el C lose C lock 1 C lock 2 Expert-32T rev.03...
  • Page 74 C ool 1 C ool 2 V en t Doors O p en V en t Doors C lose T u n n el O p en T u n n el C lose C lock 1 C lock 2 Expert-32T rev.03...
  • Page 76 M 890-00074 rev. 03 REV. 01...

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