Nordson iDry Series Product Manual
Nordson iDry Series Product Manual

Nordson iDry Series Product Manual

Induction dryers
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Nordson iDry
Series
Induction Dryers
Customer Product Manual
Part 1075452-04
Issued 03/16
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION  AMHERST, OHIO  USA

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Summary of Contents for Nordson iDry Series

  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION  AMHERST, OHIO  USA...
  • Page 2 555 Jackson Street Amherst, OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
  • Page 3 Change Record Change Record Revision Date Change 03/16 Ambient Temperature Compensation instructions added Part 1075452−04 E 2016 Nordson Corporation...
  • Page 4 Change Record Part 1075452−04 E 2016 Nordson Corporation...
  • Page 5: Table Of Contents

    ... . . External Interlock Activation ......Part 1075452−04 E 2016 Nordson Corporation...
  • Page 6 ........Part 1075452−04 E 2016 Nordson Corporation...
  • Page 7: Safety

    Failure to ensure and employ all appropriate safety measures may result in serious injury or death. Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property.
  • Page 8: Regulations And Approvals

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Refer to the CE Declaration of Conformity for approvals standards.
  • Page 9: Fire Safety

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Action in the Event of a Malfunction...
  • Page 10: Description

    Nordson iDry Series Induction Dryers Description The Nordson iDry Series Induction Dryers provide simple, efficient, and uniform drying of water-based end-sealing compounds applied to can ends. The dryers use solid-state induction heating to generate heat within the can ends and dry the sealing compound, at line speeds of up to 2200 ends a minute.
  • Page 11: Dryer Components

    The sensor is a low-mass type K thermocouple. PRODUCT FLOW Figure 2 iDry Series Induction Dryer (Shown with Optional Magnetic Separator) 1. Coil tray 4. Control enclosure 6. Magnetic separator (optional) 2.
  • Page 12: Theory Of Operation

    A. Current sensor B. Overtemperature switches C. Air pressure switch D. Coil tray lid safety switches Disarming these devices will void the warranty and may cause personal harm or equipment failure. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 13 Sensor Feed Direction Coil Tray Exit Entrance Thermocouple Coil and Tube Assembly Controller and Power Inverter Enclosure Figure 3 Theory of Operation Eddy Current Coil Windings Can Ends Coil Current Figure 4 Coil Operation Part 1075452−04 E 2016 Nordson Corporation...
  • Page 14: Specifications

    0−70% for full system functionality Elevation (Altitude): Less than 1524 meters (5000 ft) Above 5000 ft system must be de-rated. Contact your Nordson representative. Power Supply Requirements 360−415 Vac 50 Hz or 440−480 Vac 60 Hz, 3 phase Class J Bussman TCF fusing required.
  • Page 15: Installation

    (iDry 6 through iDry 9), both coil trays must be supported. Lift Point Lift Point Lift points with or without Magnetic Separator Figure 6 Lift Points for iDry Series Induction Dryer (Shown with Optional Magnetic Separator) Part 1075452−04 E 2016 Nordson Corporation...
  • Page 16: System Positioning And Mounting

    CAUTION: Do not apply excessive force to the hub assemblies. The ancillary track work or rod cage assemblies must carefully fitted to prevent applying strain to the hubs, which will be transmitted to the glass coil tube and cause the tube to fracture. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 17: Coil And Tube Installation

    7. Re-install the coil tube cushions and hold-down screws (2) on the exit and entrance hubs. 8. Re-install the heater blower and exhaust vents on the entrance and exit hubs with the screws (1). Part 1075452−04 E 2016 Nordson Corporation...
  • Page 18: System Wiring

    440−480 Vac 60 Hz, 3 phase at 50 amperes. Class J fusing required. WARNING: If plant supply is not through current-limiting Class J 50 amp fusing, customer is required to follow arc flash hazard criteria and label appropriately. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 19 ) ground wire to the cabinet grounding terminal (PE) located next to the input terminal block. WARNING: DANGER! Line filter terminals remain live even with the dryer main disconnect in the Off position. Figure 9 Power and Ground Connections Part 1075452−04 E 2016 Nordson Corporation...
  • Page 20: External Interlock

    CAUTION: Nordson engineering recommends that the external interlock be connected and enabled. Without the interlock, random line motion can cause the controller to apply power to the coil while the line is stopped, which could overheat and damage stationary can ends inside the coil.
  • Page 21: Disabling Customer Interlock

    (1). Leave the cap attached to the sensor head for future use. Adjust the motion sensor sensitivity as described on pages 18 or 19. 12:00 O’Clock Position Position Sensor Head Cover Figure 11 Motion Sensor Position and Cover (Keyence Sensor Shown) Part 1075452−04 E 2016 Nordson Corporation...
  • Page 22: Magnetic Separator (Optional)

    In addition, do the following: Fully crate the system with all sides protected with 13 mm ( in.) minimum OSB material or equivalent. If shipping by ocean freight add silica gel to the shipping crate. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 23: Setup

    NOTE: The screens used during setup can locked from the Options screen, which is a password-protected screen. If you do not have access to the screens required for setup, contact your Nordson representative. Setup normally needs to be performed at initial startup. Refer to Dryer Controls on page 29 for an overview of the controls used for setup.
  • Page 24: Keyence Motion Sensor Sensitivity Adjustment

    Motion indicator on the operator panel should flash. If the sensitivity adjustment failed, repeat the procedure again. Clean the sensor head lens with a clean soft cloth if necessary. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 25: Sick Motion Sensor Sensitivity Adjustment

    Adjust the distance screw for the optimum distance while observing the reception indicator. Distance/Gain Adjustment LED Operating Indicator − Green LED Reception Indicator − Yellow Figure 14 SICK Motion Sensor Module Part 1075452−04 E 2016 Nordson Corporation...
  • Page 26: Language Selection

    Spanish, French, and German. 1. Press the green power button on the operator terminal to turn on the dryer. 2. The Nordson iDry splash screen appears, then the Auto screen. Figure 15 Auto Mode Screen 3. Touch the Menu button in the lower right-hand corner. The Navigation screen appears.
  • Page 27: Timer And Ramp Settings

    1. Press the green power button on the operator terminal. 2. The Nordson iDry splash screen appears, then the Auto screen (Figure 15). 3. Touch the MENU button in the lower right-hand corner. The Navigation screen appears (Figure 16).
  • Page 28  5 degrees. Note the % Power. You will need to enter it into the Ramp Power field. 11. Touch the MENU button to return to the Navigation screen. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 29: Ramp Timer Setting

    Greater than 1500 ends/minute: 20−25 1. On the Timer and Ramp Control screen (Figure 18), touch the Motion Detect Sensitivity field and set the time with the keypad. 2. Touch the ENT key to save your setting. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 30: External Interlock Timer Setting (Optional)

    1. Touch the CONFIG button on the Navigation screen (Figure 16). The Option Setup screen appears. (This screen is password-protected by default, contact your Nordson representative). Figure 20 Option Setup Screen 2.
  • Page 31: Temperature Offset And Power Limit Settings

    The typical setting is 30% lower than the Ramp Power setting. The factory default setting is 0%. Touch the MIN POWER OUTPUT LIMIT field and use the keypad to set the desired offset. Touch the ENT key to save your setting. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 32: Pid Control Settings

    8.30 seconds Derivative: 0.50 second Sample Time: 0.2 second To adjust these settings, touch the desired field and use the keypad to set a new value. Touch the ENT key to save your settings. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 33: Temperature Setpoint, Display, And Alarm Settings

    Touch the TEMPERATURE ALARM DELAY field and use the keypad to enter the desired setpoint. Touch the ENT key to save your setting. Temperature Display Selection Touch the display field to toggle between C (Celsisus) or F (Fahrenheit). Part 1075452−04 E 2016 Nordson Corporation...
  • Page 34: Option Setup

    IGNORED External Interlock Fault Mode NOTE: The ALLOW FORCE OUTPUTS function and the PLC I/O Display screen are reserved for Nordson service only. Restore System Defaults The default power up state is KEEP CURRENT VALUES. To restore all settings to the factory defaults, touch the button to toggle it to RESTORE SYS DEFAULTS −...
  • Page 35: Operation

    1. Turn the main disconnect switch to the ON position. 2. Make sure that the: coil tray lid is closed and locked enclosure doors are closed and locked rear access panel is fastened into place Emergency Stop switch is in the released position Part 1075452−04 E 2016 Nordson Corporation...
  • Page 36: Auto Mode

    Figure 26 Temperature Controller 1. Actual temperature value 4. Up and down buttons 2. Actual temperature bar graph 5. Temperature setpoint 3. Percent power bar graph 6. Mode indicators Part 1075452−04 E 2016 Nordson Corporation...
  • Page 37: Adjusting The Temperature Setpoint

    Figure 27 Manual Mode Screen 1. Actual temperature value 4. Power setpoint 2. Actual temperature bar graph 5. Up and down buttons 3. Percent power bar graph 6. Mode indicators Part 1075452−04 E 2016 Nordson Corporation...
  • Page 38: Adjusting The Power Setpoint

    Refer to Troubleshooting for fault descriptions and recommended corrections. NOTE: If the message THERMOCOUPLE FAULT USE MANUAL MODE appears on the Auto screen, refer to Thermocouple Troubleshooting in the Troubleshooting section. Part 1075452−04 E 2016 Nordson Corporation...
  • Page 39: Navigation Screen

    NOTE: Some screens are password-protected. If they are protected they can be opened but the values they display cannot be changed. These screens are normally used for setup and test only. Figure 30 Navigation Screen Part 1075452−04 E 2016 Nordson Corporation...
  • Page 40: Ambient Temperature Compensation

    Ramp power setting was obtained by following the procedures listed on pages 21−24. 5. Select the ACCEPT SETTINGS button. The Menu / Navigation screen appears. Step 3 Step 4 Step 5 Figure 32 Setup Screen Part 1075452−04 E 2016 Nordson Corporation...
  • Page 41 Compensation Setup screen to change setpoint temperature. 6. See Figures 33 and 34. Verify that the following screens are automatically updated: Figure 33 Ramp/Motion Setup with Ambient Compensation Activated Figure 34 Auto Run Screen with Ambient Compensation Activated Part 1075452−04 E 2016 Nordson Corporation...
  • Page 42: How To Change The Setpoint Temperature From The Auto Run Screen

    4. Enter information into the PRODUCT TEMP SETPOINT field. 5. Select the COMPENSATION SETTINGS ACCEPTED button. AMBIENT COMPENSATION BUTTON Figure 35 Auto Run Screen with Ambient Compensation Activated Figure 36 Warning / Temp Change Screen Part 1075452−04 E 2016 Nordson Corporation...
  • Page 43: Ambient Temperature Comp. Cancellation

    Menu/Navigation screen. Then select the CONFIG/ATC button. 2. Enter password if prompted. 3. Select AMBIENT TEMP COMPENSATION button. 4. See Figure 37. Select CANCEL ATC MODE button from the warning screen. Figure 37 Warning / Cancel ATC Mode Screen Part 1075452−04 E 2016 Nordson Corporation...
  • Page 44: Ambient Comp. Data Monitor

    2. See Figure 38. From Menu screen select the PLC / IO button. 3. From PLC / IO screen select the AMB/C DATA Button. The data table appears (Figure 39). PLC I/O DISPLAY BUTTON Figure 38 Navigation Screen Figure 39 Compensation Data Table Part 1075452−04 E 2016 Nordson Corporation...
  • Page 45: Shutdown

    NOTE: While you can stop the dryer by pressing the EMERGENCY STOP button or by switching the main disconnect switch to the OFF position, you should use the OFF pushbutton, which provides a controlled shutdown. Shutdown Figure 40 Control Panel Part 1075452−04 E 2016 Nordson Corporation...
  • Page 46: Maintenance

    Some solvents may also have an adverse effect on the dryer’s exterior finish. If the glass tube is cracked, replace it with a new tube supplied by Nordson only. Different sizes and wall thicknesses are used depending on the can end size and the application.
  • Page 47: Troubleshooting

    These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. WARNING: Allow only qualified personnel to perform the following tasks.
  • Page 48 Occurs with one or more of DISCONNECT AND LOCKOUT following faults: Inverter Over POWER BEFORE PROCEEDING! Current, Tank Voltage High or Low, Perform diagnostic test on power Inverter Out Of Lock processing subsystems. Continued... Part 1075452−04 E 2016 Nordson Corporation...
  • Page 49: Thermocouple Troubleshooting

    The iDry system monitors the integrity of the bi-metal thermocouple. If the thermocouple breaks the system shuts down and displays the error message on the screen below: Thermocouple Fault Message Figure 41 Auto Screen with Thermocouple Fault Part 1075452−04 E 2016 Nordson Corporation...
  • Page 50 The thermocouple fault message will remain on the manual screen until it is replaced. % Power Setting Thermocouple Fault Message Figure 42 Manual Screen with Thermocouple Fault Part 1075452−04 E 2016 Nordson Corporation...
  • Page 51: Repair

    Most repairs require no more than basic tools. Electrical repairs should always be done by a qualified electrician with knowledge of high voltage systems. For help with repairs not covered in this manual, contact your Nordson representative. WARNING: Never disarm any diagnostic device including but not limited to the current sensor, overtemperature switches, air pressure switch, or coil tray lid safety switches.
  • Page 52 Coil and Tube Replacement (Air Heater at Entrance End Shown) 1. Vent housings 4. Hubs 7. Coil 2. Air Heater 5. Nylon slotted screws 8. Coil connections (typical) 3. Screws (4 on each hub) 6. Glass tube (inside coil) 9. Bus bars Part 1075452−04 E 2016 Nordson Corporation...
  • Page 53: Thermocouple Replacement

    NOTE: The bi-metal thermocouple element is also available as a replacement part. If replacing the element only, note the polarity of the element and install the replacement correctly (blue end of element attaches to red wire). Figure 44 Thermocouple Replacement Part 1075452−04 E 2016 Nordson Corporation...
  • Page 54: Air Filter Replacement

    Nordson iDry Series Induction Dryers Air Filter Replacement See Figure 45. To replace the filter, pull it out of the right side of the holder. Figure 45 Filter Replacement Part 1075452−04 E 2016 Nordson Corporation...
  • Page 55: Spare Parts

    Refer to the Addendum to this manual for spare parts. Service and Parts Ordering Information Field Service Call Procedure If you need a Nordson field technician to come to your plant, call Nordson between the hours of 8 AM−5 PM, Monday−Friday at the following: 800−321−2870 440−988−9411...
  • Page 56: Temperature Conversions

    152.60 154.40 156.20 158.00 159.80 161.60 163.40 165.20 167.00 168.80 170.60 172.40 174.20 176.00 Conversion Equations Celsius to Fahrenheit: F = * C + 32 Fahrenheit to Celsius: C = * F − 32 Part 1075452−04 E 2016 Nordson Corporation...
  • Page 57 *TUV is a National Recognized Test Lab accredited by OSHA for US Certifications. Date: 10 March 2016 Marco Ciconne Engineering Manager Industrial Coating Systems Nordson Authorized Representative in the EU Person authorized to compile the relevant technical documentation. Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich−Hertz−StraBe 42−44...

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