Durapac P-2200 Instruction Manual
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Durapac P-2200 Instruction Manual

2 speed hand pump
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Instruction Manual
2 Speed Hand Pump
Model – P-2200 & P-2200D
Maximum Operating Pressure – 700 bar
ABSOLUTE EQUIPMENT PTY LTD – 2/186 Granite Street, GEEBUNG QLD 40 34 – Australia
sales@absoluteequipment.com.au
– Phone:
+61 7 3865 4006
– Fax:
+61 7 3102 6288

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Summary of Contents for Durapac P-2200

  • Page 1 Instruction Manual 2 Speed Hand Pump Model – P-2200 & P-2200D Maximum Operating Pressure – 700 bar ABSOLUTE EQUIPMENT PTY LTD – 2/186 Granite Street, GEEBUNG QLD 40 34 – Australia sales@absoluteequipment.com.au – Phone: +61 7 3865 4006 – Fax:...

  • Page 2: Product Information

    1.0 Product Information DURAPAC – Hand Pumps are engineered to meet Industrial Standards for Performance and Safety. The P-2200 is a 2 speed, steel bodied manual hand pump designed to be used with single acting hydraulic equipment. The P-2200D is a 2 speed, steel bodied manual hand pump with a 4 way valve designed to be used with double acting hydraulic equipment.

  • Page 3: Hydraulic Pumps

     Hydraulic equipment must only be serviced by a qualified hydraulic technician. For repair service, contact the Durapac authorised service centre in your area. To protect your warranty, use only high quality hydraulic oil CAUTION: ...

  • Page 4: Installation

    4.1 Familiarise yourself with the specifications and illustrations in this owner’s manual. Know your hand pump, its limitations and how it operates before attempting to use. Refer to the specification chart below or if in doubt, contact a Durapac representative. Used...

  • Page 5: Operation

    Turn the pump’s release valve clockwise to a closed position. IMPORTANT: Only hand tighten the valve. Applying too much force to the valve may damage the valve stem. P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 5 of 15...
  • Page 6 Operate pump to perform work. 5.4.3 Change valve positions as needed. 5.5 Relief Valve Adjustment All pumps contain a factory set relief valve to prevent over-pressurisation of the system. P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 6 of 15...

  • Page 7: Maintenance

    Air can accumulate in the hydraulic system during the initial setup or after prolonged use, causing the cylinder / spreader to respond slowly or in an unstable manner. To remove the air: Figure 4 – Bleeding Air from the System P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 7 of 15...

  • Page 8: Changing Hydraulic Fluid

    To extend pump life and improve performance, lubricate the beam pin (A), cross pin (B), and piston head (C) regularly, using roller bearing grease. Figure 5 - Lubrication P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 8 of 15...
  • Page 9 When not in use, depressurise and disconnect the hydraulic pump from the application. 6.5.2 Wipe clean thoroughly and store in a clean, dry environment. Avoid temperature extremes. 6.5.3 Shield pump with protective cover. P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 9 of 15...

  • Page 10: Troubleshooting

     Internally damaged cylinder Send to a Durapac authorised service centre for repair  Pump reservoir too full Drain fluid to correct level P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 10 of 15...

  • Page 11: Parts Breakdown And List

    28 Steel ball ZAL1368 43 Vent screw ZAL1034 14 Pump piston ZAL1110 29 Spring ZAL1339 44 Air vent ZAL1036 15 Snap ring ZAL1329 30 Washer ZAL1340 Repair kit ZAL1324 P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 11 of 15...

  • Page 12: Item Description

    Note – there are two versions of the 4 way valve that may be used by the P-2200D. The serial number (of the P-2200D) may be used to identify the applicable parts breakdown for your pump. 8.2 P-2200D Model (P-2200 Pump + VM4-2200 4-way valve) - Serial Numbers 11024166 and below...
  • Page 13 ZAL1265 19 Top plate ZAL1060 20 Pin ZAL1335 21 Screw ZAL1317 22 Switch base ZAL1162 23 O-ring ZAL1215 24 Washer ZAL1364 25 Screw ZAL1311 26 Valve handle ZAL1160 P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 13 of 15...
  • Page 14 Instruction Manual 8.3 P-2200D Model (P-2200 Pump + VM4-2200 4-way valve) – Serial Numbers 11056050 and above Item Description Part No. Hand pump P-2200 Back-up ring ZAL1250 O-ring ZAL1251 Connection tube ZAL1568 4-way valve VM4-2200 Copper washer ZAL1264 Bolt ZAL1570 P-2200 &...
  • Page 15 ZAL1284 20 Oil pressure valve assy ZAL1165 21 Back-up ring ZAL1218 22 O-ring ZAL1274 23 Coupler body ZAL1266 24 Anti-loosen nut ZAL1267 25 O-ring ZAL1229 26 Nipple ZAL1264 P-2200 & P-2200D Hand Pumps - V1.1 www.durapac.com Page 15 of 15...

This manual is also suitable for:

P-2200d

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