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Allied 300 Technical Manual

Hydraulic vibratory plate compactor
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OPERATION, MAINTENANCE and PARTS
Do not operate or service this equipment unless you have carefully read
and understand all instructions and warnings contained in this manual.
TECHNICAL MANUAL
Part No. 573043 Rev. 2010 SEP
HO-PAC
HYDRAULIC
VIBRATORY
COMPACTOR
PLATE
MODEL
300
300B
500
500B

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Summary of Contents for Allied 300

  • Page 1 TECHNICAL MANUAL Part No. 573043 Rev. 2010 SEP HO-PAC HYDRAULIC VIBRATORY PLATE COMPACTOR MODEL 300B 500B OPERATION, MAINTENANCE and PARTS Do not operate or service this equipment unless you have carefully read and understand all instructions and warnings contained in this manual.
  • Page 3 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B Change Notice for Document 100926 (Model 500) Date Page Description of Change Nov 2002 Initial Issue Apr 04, 2003 18 gpm correction May 06, 2003 Identify hoses Jul 21, 2004 Throughout Added text &...
  • Page 4 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SAFETY INFORMATION Be Alert to Safety Messages The exclamation point within an equilateral triangle is the safety alert symbol. The Safety messages appear throughout this symbol is used to draw attention to the manual and on labels affixed to the Allied presence of potential hazards.
  • Page 5 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SAFETY INFORMATION (cont’d) Overview of Safety Messages Used in This Manual Safety Alert Symbol For the purposes of this manual, Stay clear pictographs displayed in safety messages Maintain safe are defined as follows.
  • Page 6 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SAFETY INFORMATION (cont’d) Label Description and Location their location on the equipment are found on the following page. This section reviews the safety and Keep all safety labels clean. Words and identification labels affixed to the Allied illustrations must be readable.
  • Page 7 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SAFETY INFORMATION (cont’d) Figure on left is the label locations for 300, Figure on right is the label locations for 500 300B & 500B (BSF Mounting Frame Shown. Same for XSF, (IN1 &...
  • Page 8 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SAFETY INFORMATION (cont’d) Owner’s Responsibilities Before Operating Any Equipment The equipment owner is responsible to Read the Manual ensure that only qualified personnel operate This manual contains important and service the Allied attachment.
  • Page 9 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SAFETY INFORMATION (cont’d) Ask for Construction Industry OSHA Accident prevention through operational Standards Stock #869-034-00107-6. safety programs are most effective when the equipment owner further develops the Operational Safety Program...

  • Page 10: Table Of Contents

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B TABLE OF CONTENTS SECTION SECTION DOCUMENT CHANGE NOTICE…. 3.3 Allied Product Policies……………... SAFETY INFORMATION..………… 4.0 OVERVIEW…..………..………. 4.1 Product Description and Be Alert to Safety Messages……….… Application……………………..…… Purpose of Safety Messages……….…...
  • Page 11 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B TABLE OF CONTENTS (cont’d) SECTION SECTION 10.4 Threaded Fasteners………..…… Table 12.4 Dynamic Assembly 300B…. Table 12.5 Mounting Frame & 10.5 Conditional Maintenance………… Hydraulics – 500………………………... 10.6 Pressure Relief Plug………………...

  • Page 12: Introduction

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 1.0 INTRODUCTION 1.1 About this Manual Material presented in this manual, including descriptions, illustrations and specifications, is subject to change without prior notice. The Technical Manual outlines important...

  • Page 13: Product Identification

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 2.0 EQUIPMENT IDENTIFICATION PLATE 2.1 Serial Number Location Refer to Figure 2-2. The Serial Number assigned to this equipment can be found in the following locations: 1. Stamped in to the metal ID Plate located on the top mounting frame 2.

  • Page 14: Warranty Protection Summary

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 3.0 WARRANTY PROTECTION SUMMARY 3.1 Overview transporting of the Allied equipment adhere to the following: The Allied attachment is delivered Read and thoroughly understand the assembled, lubricated, and factory tested.

  • Page 15: Allied Product Policies

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B maintenance and repair as specified in 3.3 Allied Product Policies the care and maintenance schedule. In this manual, Allied recommends Ho-Pac Use only genuine Allied replacement applications, maintenance and service consistent with industry practices.

  • Page 16: Overview

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 4.0 OVERVIEW 4.1 Product Description and Dynamic Assembly - Generates and transfers the vibratory energy to the soil. Application The assembly includes the hydraulic motor, eccentric mass, bearings, housing and The Allied Ho-Pac is a boom-mounted, compaction plate.

  • Page 17: Principle Of Operation

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 4.3 Principle of Operation Too much flow can cause equipment damage. The Allied Ho-Pac is a high-energy compaction tool utilizing three compaction IMPORTANT techniques: Never use a relief valve, as a means to reduce the hydraulic oil flow to the Ho-Pac.

  • Page 18: Flow-Pressure Diagram

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B Opening Curve – The dynamic pressure is Static Relief Pressure – Also referred to as always less than the static pressure. A relief “Full Relief Pressure”. The pressure...

  • Page 19: Technical Information

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 5.0 TECHNICAL INFORMATION 5.1 SPECIFICATIONS Table 5.1 General Specifications Model 300, 300B 500B Impulse Force 3,000 [13,340] 5,000 [22,240] Lbs [N] Cycles Per Minute 2000 1/min 105 [Est’d] 105 [Est’d]...
  • Page 20 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 5.0 TECHNICAL INFORMATION 5.1 SPECIFICATIONS Table 5.2 General Specifications Model Impulse Force 3,940 [17,530] Lbs [N] Cycles Per Minute 2000 1/min 105 [Est’d] Sound Power Level DBA [LWA]...

  • Page 21: Dimension Diagrams

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 5.2 DIMENSION DIAGRAMS Fig. 5-1 Model 300 & 300B Configured with “XSF” Top Mounting Frame (Use “XSF” Mounting Kits) Center of Gravity...

  • Page 22: 300, 300B With Flat Top Frame

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 5.2 DIMENSION DIAGRAMS (cont’d) Fig. 5-2 Model 300 & 300B Configured with Flat Top Mounting Frame (Mounting holes accept IN1 & IN2 / XR mounting brackets) Center of Gravity...

  • Page 23: With "Xr" Top Frame

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 5.2 DIMENSION DIAGRAMS (cont’d) Fig. 5-3 Model 500 Configured with “XR” Mounting Frame...

  • Page 24: With "Xcs" / "Bcs" Top Frame

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 5.2 DIMENSION DIAGRAMS (cont’d) Fig. 5-4 Model 500 Configured with “XCS” / “BCS” Top Mounting Frame...

  • Page 25: With "Bsf" Top Frame

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 5.2 DIMENSION DIAGRAMS (cont’d) Fig. 5-5 Model 500 Configured with “BSF” Mounting Frame Fig. 5-6 Model 500 Configured with “XSF” Mounting Frame...

  • Page 26: With "Xsf" Top Frame

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 5.2 DIMENSION DIAGRAMS (cont’d) Fig. 5-7 Model 500B shown with XSF Top Mounting Frame (Use “XSF” Mounting Kits) Center of Gravity...

  • Page 27: With "In" 1 & 2 / Xr Top Frame

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 5.2 DIMENSION DIAGRAMS (cont’d) Fig. 5-8 Model 500B shown with Flat Top Mounting Frame (Mounting holes accept IN1 & IN2 / XR Mounting Brackets) Center of Gravity...

  • Page 28: Mounting Information

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 6.0 MOUNTING INFORMATION Table 6.1 Ho-Pac Mounting Specifications Mounting Flat-Top Frame Fig. 6-1 Fig. 6-3 Mounting Series Mounting Pin *Varies with 0.98 - 1.97* Diameter Varies with mounting bracket...

  • Page 29: Excavator Side Frame (Xsf)

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B equipped with quick mounting couplers. A standardized bolt hole pattern allows interchangeability with other Allied attachments, including hydraulic hammers. Typically, these mounting brackets are designed to utilize the carrier’s pins during installation.

  • Page 30: Installation & Removal

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 7.0 INSTALLATION & REMOVAL 7.1 Carrier Compatibility Use a flow meter that has been calibrated to obtain accurate flow measurements of the carrier’s auxiliary Ho-Pac models 300, 300B, 500 & 500B, are circuit.
  • Page 31 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B to attach Ho-Pac to the carrier. The IMPORTANT installation described is for a typical pin on Damage to motor or other hydraulic type. Procedures may vary and you should...

  • Page 32: Removal From Carrier

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B Tighten hoses and connections as necessary. 7.4 Removal from the Carrier CAUTION Crush hazard. Instruct operator to move controls only when directed by the Ho-Pac installer. Keep hands and fingers clear of moving parts and pinch points while equipment is being positioned.

  • Page 33: Operation

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 8.0 OPERATION 8.1 Pre-operation Checks 8.2 Operation NOTE: To increase the equipment’s service CAUTION life, pay particular attention to correct Repair or replace any damaged working methods.
  • Page 34 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B larger areas, decrease boom down- CAUTION force and slide the compactor over the Risk of eye injury from flying material with a repetitive, back and forth debris. Wear eye protection motion.

  • Page 35: Troubleshooting

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 9.0 TROUBLESHOOTING This guide identifies several commonly CAUTION encountered conditions and the recommended course of action. For conditions other than Only qualified personnel, having knowledge of the machine’s systems, these, contact the Allied Technical Service Department.

  • Page 36: Testing The Hydraulic Circuit

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 9.1 Testing the Hydraulic Circuit Never attempt to operate the Ho-Pac until the results recorded below are in accordance with the specifications listed for The hydraulic system of the host machine is utilized to supply power to the Ho-Pac.

  • Page 37: Service And Maintenance

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 10.0 SERVICE AND MAINTENANCE 10.1 General Guidelines 10.2 Daily Maintenance CAUTION CAUTION Never service the Ho-Pac while it is Risk of eye injury from flying operating. Ensure all loads are adequately debris.

  • Page 38: Preventative Maintenance

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 10.3 Preventative Maintenance Extremely humid weather conditions. Muddy or extremely wet soils. After every 100* hours of Ho-Pac operation, inspect the following: If reduced performance is observed. Check oil level (Model 300 only) 10.6 Pressure Relief Plug (300 &...

  • Page 39: How To Check & Add Oil

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 5. Install and tighten both the oil fill and oil Visually check for oil leaks. If leaks are level plugs. detected, check oil level and fill as required. Determine cause of leak, (e.g.

  • Page 40: Bearing Replacement

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 10.8.1 Bearing Replacement 10.8.3 Bearing Installation Bearing service shall be performed in a IMPORTANT properly equipped workshop. Use of a Handle new bearings with care to prevent manual arbor press is recommended.

  • Page 41: Hydraulic Motor

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B The hydraulic motor has no user- CAUTION serviceable parts. Contact Allied’s Technical Some components of the Ho-Pac are Service for further information. heavy. Use proper lifting and support equipment.

  • Page 42: Valve Port Identification

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 10.11.2 Valve Port Identification 10.12 Tightening Torque IMPORTANT IMPORTANT Keep fasteners tight. Replacement Incorrect combination of motor and flow fasteners must be the same type and regulator valve will result in poor grade.

  • Page 43: Lifting, Transport & Storage

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 11.0 LIFTING, TRANSPORT & STORAGE WARNING 11.1.2 If the Ho-Pac is transported Crush hazard. Injury may result while installed on the carrier: if the Ho-Pac shifts or falls. Do not lift the Ho-Pac by the 1.

  • Page 44: Parts Information

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B SECTION 12.0 PARTS INFORMATION Model number IMPORTANT Serial number Non-approved parts may cause loss of performance or Ho-Pac damage. Use only Description of the part genuine Allied replacement parts to protect total warranty coverage.

  • Page 45: Motor Identification

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B 12.3.2 Valve Identification Locate the part number stamped on the manifold to correctly identify the flow regulator valve. Fig. 12-1 Measure (“L”) to identify the motor’s part number Fig.

  • Page 46: Mounting Frame & Hydraulics - 300, 300B

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION – 300, 300B Fig. 12-3 Model 300 & 300B Mounting Frame & Hydraulics...
  • Page 47 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION – 300, 300B (cont’d) Table 12.2 Model 300 & 300B - Mounting Frame & Hydraulics Item Part No. Description Remarks / Specifications 572740C Ho-Pac 300 (Fig. 5-1) Configured with XSF Mounting Frame Configured with IN1 &...

  • Page 48: Dynamic Assembly

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION - 300 Fig. 12-4a Model 300 - Dynamic Assembly & Suspension Fig. 12-4b Model 300 – Spring & Hardware...
  • Page 49 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION - 300 Table 12.3 Model 300 Dynamic Assembly Item Part No. Description Remarks / Specifications 572736 Dynamic Assembly & Suspension - Model 300 572737 Lower Assembly...

  • Page 50: Dynamic Assembly - 300B

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION – 300B Fig. 12-5a Model 300B - Dynamic Assembly & Suspension Fig. 12-5b Model 300B – Spring & Hardware Arrangement...
  • Page 51 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION – 300B (cont’d) Table 12.4 Model 300B Dynamic Assembly Item Part No. Description Remarks / Specifications 1-13 573223 Dynamic Assembly & Suspension - Model 300B 573224...

  • Page 52: Mounting Frame & Hydraulics

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION - 500 Fig. 12-6 Model 500 Mounting Frame & Hydraulics...
  • Page 53 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION - 500 Table 12.5 Model 500 - Mounting Frame & Hydraulics Item Part No. Description Remarks / Specifications 570317C 500 Ho-Pac (Fig. 5-3) Configured with XR Mounting Frame...
  • Page 54 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION Fig. 12-6 Model 500 Mounting Frame & Hydraulics...

  • Page 55: Dynamic Assembly - 500

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION – 500 (cont’d) Table 12.5 Model 500 - Mounting Frame & Hydraulics Item Part No. Description Remarks / Specifications 670006 Q.D. Coupler Set 1(Set) Set Includes Items 16 & 17...

  • Page 56: Dynamic Assembly - 500

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION – 500 Fig 12-7a Model 500 Dynamic Assembly & Suspension System (Configured with bolt-on compaction plate) Fig 12-7b Model 500 Spring & Hardware Arrangement...
  • Page 57 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION - 500 Table 12.6 Model 500 Dynamic Assembly & Suspension Item Part No. Description Remarks / Specifications 102693 Dynamic Assembly & Suspension 102689 Eccentric Housing Configured with Bolt-on Compaction Plate...
  • Page 58 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION – 500 Fig 12-8a Model 500 Dynamic Assembly & Suspension System (Configured with Weld-on Compaction Plate) Fig 12-8b Model 500 Spring & Hardware Arrangement...
  • Page 59 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION - 500 Table 12.7 Model 500 Dynamic Assembly & Suspension Item Part No. Description Remarks / Specifications 102693 Dynamic Assembly & Suspension 572572 Eccentric Housing Configured with Weld-on Compaction Plate...
  • Page 60 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION – 500B Fig. 12-9 Model 500B Mounting Frame & Hydraulics...
  • Page 61 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION Table 12.8 Model 500B Mounting Frame & Hydraulics Item Part No. DESCRIPTION Remarks / Specifications 573440C 500B Ho-Pac (Fig. 5-7) Configured with XSF Mounting Frame 573320C 500B Ho-Pac (Fig.

  • Page 62: Mounting Frame & Hydraulics - 500B 46 12-10 Dynamic Assembly - 500B

    Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION Fig. 12-10a Model 500B - Dynamic Assembly Fig. 12-10b Model 500B - Spring & Hardware Arrangement...
  • Page 63 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B PARTS INFORMATION Table 12.9 Model 500B Dynamic Assembly & Suspension Item Part No. Description Remarks / Specifications Dynamic Assembly & 1-12 573317 Suspension 573318 Lower Assembly 573315 Eccentric Assembly...
  • Page 64 Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B NOTES...

This manual is also suitable for:

300b500500b

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