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MP Filtri BS110 Operator's Manual

Bottle samplers
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Operators Guide
BS110 - BS500
Bottle Samplers

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Summary of Contents for MP Filtri BS110

  • Page 1 Operators Guide BS110 - BS500 Bottle Samplers...

  • Page 3: Product Overview

    PRODUCT OVERVIEW BS110 - 110 ml Bottle Sampler & BS500 - 500 ml Bottle Sampler The 110 ml and 500 ml bottle samplers are suitable for off-line and laboratory applications where fl uid sampling at point of use is inaccessible or impractical. A fl uid de-aeration facility comes as standard.
  • Page 4 Product Presentation The Bottle Sampler is an off-line unit designed to be used with the LPA2, LPA3 and CML2 for accurate contamination monitoring and suitable for laboratory applications. The product is compatible with various hydraulic fluid types depending on the version being used (please refer to section 5 for further details).
  • Page 5 PRODUCT OVERVIEW Scope of Supply BS110 1 x 110 ml Bottle Sampling unit 1 x Pressure cap 1 x Vacuum cap 1 x M16x2 microbore pressure hose, 600 mm long 1 x 1 L waste receptacle 1 x 12V, 2A power adapter c/w UK/EU/US/AUS/CN heads...
  • Page 6 Operators Guide...

  • Page 7: Ec Declaration Of Conformity

    BS EN 62262:2002 Degrees of Protection Provided for Electrical Equipment against External Mechanical Impacts (IK Code) • BS EN 60721-3-4: 1995 Part 3: Classifi cation of Groups of Environmental Parameters and their severities, Section 3.4 Date: 13 July 2018 Signed Phil Keep (Managing Director) on behalf of MP Filtri UK Ltd Operators Guide...

  • Page 8: Table Of Contents

    Operators Guide...

  • Page 9: Table Of Contents

    TABLE OF CONTENTS Page Product overview EC Declaration of Conformity Table of Contents What this guide is for General warnings and information for the Operator 1.1 General safety warnings 1.2 Operator position and dangerous areas 1.3 Dangers and Hazards that cannot be eliminated 1.4 Personal Protective Equipment Transportation and Storage 2.1 Transportation and Handling Conditions...

  • Page 10: What This Guide Is For

    It contains detailed information to enable you to master the full functionality of the device, as well as key information on safety, waranty, maintenance and accessories. At MP Filtri we are commited to customer service and hope this manual will help you to fully master the Bottle sampling units. Disclaimer As a policy of continual improvement, MP Filtri reserves the right to alter the specification without prior notice.
  • Page 11 OPERATOR’S GUIDE Operators Guide...

  • Page 12: General Warnings And Information For The Operator

    1 General warnings and information for the Operator 1.1 General Safety Warnings The mobile filtration units of the UFM series have been designed and manufactured in compliance with the machinery directive and the low voltage directive with regards to electric motors. The EC Declaration of Conformity is included in this manual. The warranty has a duration of twelve months starting from the date shown on the delivery note.
  • Page 13 GENERAL WARNINGS To allow rapid identification of the employees who must read this manual, definitions have been used with the following meaning: The person in charge of using the machine for productive purposes. The operator is aware of the measures taken by the machine manufacturer to eliminate the sources of risk of accidents at OPERATOR work and complies with the operational constraints.

  • Page 14: Operator Position And Dangerous Areas

    1.2 Operator Position and Dangerous Areas The bottle sampling units create an internal pressure of either 2.5 or 4.5 bar, as such precautions should be taken and operates should be aware of the surroundings when using this equipment. The unit shall be taken out of service and/or dismantled in accordance with the current regulations in force in the country where the machinery is installed NOTE The machinery is not suitable for outdoor use and all the electrical devices have a protection class...

  • Page 15: Transportation And Storage

    2.1 Transportation and handling Conditions The unit is shipped in a cardboard box, encased in polyurethane foam. The packed weight of the BS110 unit and accessories is 10 kg. The packed weight of the BS500 unit and accessories is 13 kg.

  • Page 16: Warranty, Limitations And Disclaimers

    How to obtain service? To obtain service under the terms of this warranty, the customer is required to notify MP Filtri before the expiration of the warranty period and to return the item in accordance with MP Filtri product return policy. Any product returned for warranty repair must be accompanied by a full fault report specifying the symptoms and the conditions under which the fault occurs.
  • Page 17 The product is damaged in transit and a contributory cause is inadequate packaging. It is the customer’s responsibility to ensure that the packaging used to return equipment to MP Filtri is the same, or has equivalent protective qualities, to that used to ship the product to the customer in the first instance.

  • Page 18: Technical Specification

    Hoses 600 mm M16x2 hydraulic pressure hose Seal Material M/N Version Viton (contact MP Filtri for any fluids that are incompatible with Viton seals ® ® S Version - Perflouroelastomer (only for BS500 version) E Version - EPDM (only for BS500 version) 4.4 Fluid Characteristics...

  • Page 19: Connection To Use With Particle Analyser

    TECHNICAL SPECIFICATION 4.6 Connection to use with Particle Analyser BS110 Vacuum cap (not illustrated) PARTICLE ANALYSER HP connector Pressure cap (as illustrated) Waste connector Sample bottle Disposable dip tube On/Off To waste bottle DC Power IN BOTTLE SAMPLING UNIT BS500...

  • Page 20: Dimensions And Ordering Code

    4.7 Dimensions and ordering code BS110 Ø85 BOTTLE SAMPLING UNIT Designation & Ordering code BOTTLE SAMPLER BS110 BS110 Configuration example: Series BS110 110 ml fluid volume Fluid compatibility Mineral oil and synthetic fluids Pressure rating 2 bar Pressure cylinder option...
  • Page 21 TECHNICAL SPECIFICATION BS500 Designation & Ordering code BOTTLE SAMPLER BS500 BS500 Configuration example: Series BS500 500 ml fluid volume Fluid compatibility Mineral oil and synthetic fluids, Subsea and water based fluids Phosphate ester and aggressive fluids Phosphate ester and aggressive fluids, Mineral oil and synthetic fluids, Subsea and water based fluids Pressure rating...
  • Page 22 Operators Guide...

  • Page 23: Product Installation And General Operation

    TECHNICAL SPECIFICATION 5. Product Installation and General Operation 5.1 Preliminary Operations 5.1.1 Internal Cleaning Take care when cleaning the transparent cylinder, areas around the seals and surrounding metal work. DO NOT clean the Bottle Sampler with Acetone or similar solvents that are not compatible with the seals. The recommended cleaning fluid for internal flushing is listed on the website.

  • Page 24: Fluid Sampling/ Hand Pump

    Hand pump and hose are available as spares via MP Filtri. Please note, this is only currently available for 100 ml or 200 ml size bottles.
  • Page 25 14 The pressure inside the chamber will slowly increase to around 2.5 bar. 15 Once the BS110 stabilises, this takes about 30 seconds, press flush button on the contamination monitoring product. This is approximately 30 seconds after the unit is switched on.
  • Page 26 BS500 1. Insert waste fluid hose into the waste bottle provided. 2. Connect waste fluid hose to contamination monitoring product (waste connector). 3. Connect microbore pressure hose (600 mm) to the contamination monitoring product. 4. Connect microbore pressure hose (600 mm) to the bottle sampler connection. 5.

  • Page 27: Aeration

    1. Agitate sample for minimum 60 seconds, we would always recommend As a policy of continual improvement, MP Filtri reserves the right to alter the specification without prior notice using a paint shaker, on the highest frequency, to agitate the sample.

  • Page 28: Operating With Contamination Monitoring Product

    5.2.4 Operating with Contamination Monitoring Product BS110 1. Fit a disposable dip tube into the pressure cap and fit the cap on to the Bottle sampler 2. Connect the Test Hose (0.6 m) to the bottle sampler connection 3. Connect the other end of the test hose to the Particle analyser 4.

  • Page 29: Disposal

    PRODUCT INSTALLATION 5.3 Disposal All Bottle Sampler products are sent in a cardboard box with foam inside and these should be recycled accordingly. Fluids used with the Bottle Sampler should be fully drained and disposed of according to EU waste framework directive and ISO44001 Environmental Management.

  • Page 30: Related Products

    6 Related Products PRESSURE HOSE M16x2 Micro bore pressure hose by length (various available) Plated steel (alternative material options available) Pressure hoses are able to connect MP Filtri products directly to your hydraulic systems. Operators Guide...
  • Page 31 RELATED PRODUCTS HAND PUMP DEVICE For systems where there is no practical access to a test point, a sample may need to be taken from an un- pressurized reservoir. For this occurrence we offer a simple hand pump device with both off-line sampling products which provides for clean and efficient sampling.
  • Page 32 Operators Guide...

  • Page 33: Troubleshooting / Faq

    Fluid level is not changing during flush/test The bottle sampler has reached full pressure before starting test/flush. Viscosity of fluid is below 400cSt BS110 - the dip tube has been inserted and is still attached. The Microbore hoses are fully engaged at both ends. Operators Guide...
  • Page 34 The data and information contained in this publication are provided only for the purpose of information. MP Filtri reserves the right to make changes to the models and versions of the products described at any time, both for technical and commercial reasons.
  • Page 36 Pessano con Bornago Milano - Italy +39 02 957031 sales@mpfiltri.it BRANCH OFFICES ITALFILTRI LLC MP Filtri India Pvt. Ltd. Moscow - Russia Bangalore - India +7 (495) 220 94 60 +91 80 4147 7444 / +91 80 4146 1444 mpfiltrirussia@yahoo.com sales@mpfiltri.co.in...

This manual is also suitable for:

Bs500

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