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FY-TECH FY-13000 Owner's Manual

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Owner's Manual
FY-13000
The equipment is approved by a number of car manufacturers (China)

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Summary of Contents for FY-TECH FY-13000

  • Page 1 Owner’s Manual FY-13000 The equipment is approved by a number of car manufacturers (China)
  • Page 2 C o n t e n t s 、 Safety Precautions Symbols 、 Symbols and Definitions 、 Accessories and Spare Parts List 、 Installation 1)、 pecifications 2)、Duty ycle and verheating 3)、 achine nstallation 4)、 electing a ocation 5)、 onnecting nput ower 5、...
  • Page 3 Safety Precautions Symbols Protect yourself and others from injury, read and follow these precautions before installation and operation. Electric shock can kill: 1、Do not touch live electrical parts。 Re ad in st ru ct io ns . 2、Wear dry,hole-free insulating gloves and 1、Re ad ow ne r' s Ma nua l be fo re using or servicing body protection.

  • Page 4: Symbols And Definitions

    Definitions S ymbols a n d D e f i n itions Rated maximum 1max supply current Amperes Percent Volts Ma xi mu m ef f e c t i v e 1eff su pp ly cu r r e n t Increase D eg re e of pr o t e c t i o n P r o t e c t i v e ea r t h...
  • Page 5 A c c e s s o r i e s An d S p ar e p ar t s Acc e s s ories a nd S p a re P a r t s L i s t P u l l ha m m e r Ve r t i c a l sp o t we l d i n g Pn e uma t ic v a c uum c u p ule...

  • Page 6: Installation

    Installation 1、specifications Single phase 380V 50/60HZ I n p u t v o l t a g e Kriptol heating AC6V-10V washer welding AC1V-12V double-side welding AC1V-13V Output voltage 45KW Input power 13000A Instant ma x. current Input current Operation way Electronic timer,continuity 0-99ms Time regulat ion sy stem...

  • Page 7: Duty Cycle And Overheating

    2、Du ty C ycle a nd Overheating Du ty c ycle i s percentage of 10 minutes tha t u n it c a n w e ld a t r at ed l oad w ithout overheating. I f u ni t o verheat,output stops ,and cooling fan ru ns .W ai t f if - tee n m i nutes for u nit to cool.Reduce amperage or du ty c y cl e b e - f ore w elding.
  • Page 8 3、Mac hi ne I nstallation pen the package and find o ut t h e o w ne r's manual。 2 )C hec k t he s upplied a ccess ories a ccording to packing list t ha t atta ched to t his m anu al. 3)P ro per ly i nstall t his e quipment a s following diagram.Inspect t h e u n it f or a ny problems.If so, contact you r l o ca l d i st ri bu to r o r s e rvice a gency.To l ocate a d istributor or service age nc y.
  • Page 9 4、S el ecting a L ocation 1) Se lect a c orrect l ocation t o p lace the unit 2)D et ermine i nput p ower c ord l e ng th a ccording to its actual o p era tion r equirement . Make s u re t hat the supply cable is a t l e as t 6 mm in diameter 3) Do n ot m ove o r o perate u nit where it could ti p.
  • Page 10 5、Co nne cting I nput Power The power supply must have a ground connection. The welder must also be connected to circuit breaker. 1、Input power cord（n ot less t han 6mm copper co rd）. 2、Over-current p rotection. 3、Disconnect dev ice line terminals. 4、Ground wire L1/L2 input c onductors.
  • Page 11 Ope ra t i o n 1、Controls 1.LCD Display 2.Power Adjustment 3.Time Adjustment 4.5.Right/Left 6.7.Up/Down 8.Enter/Return 9.Pneumatic Pressure Gauge 10.Pneumatic Regulator 11.Power switch 12.Negative outside wire 13.C-gun output cable 14.single-side gun output cable P a ge.9...
  • Page 12 2、Connecting and Setting G as/Air S up pl y 1、Pressure adjustment knob 2、Gas/air filter inlet opening 警 告 1、 o n n ec t t o g as / ai r f il t er inlet wi th gas /ai r s up ply ho se. 2、...

  • Page 13: Single-Sided Applications

    3、W eld ing G un a nd A daptors 1、Electrode h o lder 2、Trigger Single-Sided applications Carbo Rod Shrinking OT Washer Welding Washer Welding Stud Welding Single-sided Welding Wave form Wire Welding Pulling Spot Hammer Connection of ground plate A ground plate must be connected to the panel to be welded for it to work 5、Tighten up the holder 1、...
  • Page 14 4、O per ation a、spot welding F008+F020 Connect ground plate wire Connect spot welding Set correct amp erage . electrode tip with welding to a clean,paint-free location gun and tighten. on metal workpiece,as close to welding area as possible. Set correct time. Approximately a 90°angle to the workepiece surface.
  • Page 15 4、O per ation b、Washer Welding F017+F011+F020 Connect ground plate to a clean,paint-free location Connect washer adaptor with Set correct amperage. on metal workpiece,as close to welding gun and tighten, Install washer. welding area as possible. Approximately a 90°angle to the Set correct time.
  • Page 16 4、Operation c、Triangle Washer Welding F003+F020 Se t corr ect am pe rag e. Connect triangel washer Connect ground plate pull hammer with welding gun. to a clean,paint-free location on metal workpiece,as close to welding area as possible. Slide the hammer to opposite Approximately a 90°angle to the Set correct time.
  • Page 17 4、Operation d、 carbon rod Connect ground plate F007+F009+F020 to a clean,paint-free location Set correct amperage. Connect carbon rod and on metal workpiece,as close to carbon rod adaptor with welding area as possible. welding gun. Set correct time. Turn the carbon rod clockwise to Cool the surface with a wet heat up the entire convexity surface.
  • Page 18 4、Operation e、Quick Puller Connect ground plate Connect quick puller to Set co rre ct am perage . to a clean,paint-free location welding gun on metal workpiece,as close to welding area as possible. Touch the dent area by Se t correct t i me . Squeeze the lever to the electrode of quick puller.
  • Page 19 4、Operation f、 Wav e Form Wire Welding Connect ground plate F006+F010+020 Set co rre ct am perage . to a clean,paint-free location C on n ect wave fo rm on metal workpiece,as close to w i re electro de ti p welding area as possible.
  • Page 20 4、Operation g、Cupules Manual operating cupule: 1、 onnect manual cupule with pull hammer. 2、 sh ma nua l c upu le in to loc k the cupule on the dent. 3、Slide the hammer to opposite direction to pull the dent out. Pneumatic vacuum cupule: 1、Connect gas/air supply with the adaptor...
  • Page 21 5、Operation of C-type Two-sided Spot Gun A.C-typeTwo-sided Spot Gun C ompo nen t D ia gra m Pneumatic switch (to open or close electrodes) Weld Trigger Switch fast backward with large distance C-arm Weld Shaft Locking Mechanism Ha n d l e A、electrode B、electrode b.Using the C-type Two-sided sp ot gun...
  • Page 22 5、Operation of C-type Two-sided Spot Gun C、S w i t c h i n g to e x t e nsion a r m s (optiona l ) Insert the extension arm Loosen the screws and pull out C-arm and tighten the screws NO.F9001 NO.F9002 NO.F9003...
  • Page 23 5、Operation of C-type Two-sided Spot Gun d、E lectrode Ad j u s tment(Alig n m e n t ) Correct W ron g Wr ong N ote! 1 . A lwa y s ma intai n p rop er e le c trode a lig nm ent. N ot do i ng s o m ay r esu lt i n we ak, s ubsta n dard welds ,o r ev e n d am ag e t h e el e ctrod e c ap ! 2 .Make s ure there i s no g ap b etwee n e lectr ode c aps du r ing...
  • Page 24 4、Operation f、Double-side Welding 警 告 Connect gas/air supply. Adjust gas/air pressure Set correct amperage. to 2-6kg. Push pneumatic switch to open electrodes wide push pneumatic switch again to close Set correct time. electrodes ,and then push trigger to weld Remark: 1、Setting amperage too high or time too long can cause workpiece surface (vehicle body)damage .
  • Page 25 5、Operation of C-type Two-sided Spot Gun f、Sequence of weld n ugget Do no t s pot we l d c ontin u o u s l y i n on e d irectio n . D o i n g s o ma y r esult in curre n t s plit-flow, a n d wea k , s u b s t a ndard we l d s .

  • Page 26: Maintenance

    Maintenance 1、Exploded view Ma in tra ns fo rm er El e c trom a g n etic valve LCD screen Circuit board Main power s wi tc h F an Silicon control Co nt rol transformer Resistor Ca pacitor Power i npwt Relay Pneumatic circuit board...

  • Page 27: Troubleshooting

    M a i n t en a nc e 1、Troubleshooting Trouble Reason Remedy （1）Connect power supply according (1)Connected power supply to manufacturer’s tructions. No welding output incorrectly. （2） lace power s itch in “on” (2)Power switch in off position. position （1）Replace trigger.
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