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FY-TECH FY-5015L Owner's Manual

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Owner's Manual
FY-5015L
The equipment is approved by following car manufacturers(China)

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Summary of Contents for FY-TECH FY-5015L

  • Page 1 Owner’s Manual FY-5015L The equipment is approved by following car manufacturers(China)

  • Page 2: Table Of Contents

    C o n t e nts ........1 1. Safety Precaution Symbols ........2 2. Symbols & Definitions ......3 3. Optional Accessories & Spare Parts 4. Installation ..........4 1)specifications ........5 2) Duty Cycle & Overheating ........6 3) Machine Installation ........7 4) Selecting a location ........8 5) Connecting Input Power 5.

  • Page 3: Safety Precaution Symbols

    Safe t y P r e c a ution S ymb o l s Protect yourself and others from injury, read and follow these precautions before installation and operation. Electric shock can kill: 1、Do not touch live electrical parts。 Re ad in st ru ct io ns . 2、Wear dry,hole-free insulating gloves and 1、Re ad ow ne r' s Ma nua l be fo re using or servicing body protection.

  • Page 4: Symbols & Definitions

    Sym b o l s & D e f i n i tions D e f i n ition s Rated maximum 1max supply current Amperes Percent Ma xi mu m ef f e c t i v e 1eff Volts su pp l y cu r r e n t Increase...

  • Page 5: Optional Accessories & Spare Parts

    Opti o n a l A c c essor i e s & S pa r e P a r t s A c cesso r i e s an d Spare Parts L ist P u l l ha m m e r Ve r t i c a l sp o t we l d i n g Pn eu ma ti c va cuu m cupule p u l l ha m m e r NO .

  • Page 6: Installation

    In s t a llatio n 1、specifications Model Alu Dent Puller Model Steel Dent Puller Input voltage Input voltage AC 220V AC 220V Phases Phases Single phase Single phase 50/60Hz Frequency Frequency 50/60Hz Input current Output voltage 2.0A 1-13V 18KVA Output current Input power 600A...

  • Page 7: Duty Cycle & Overheating

    2. D u ty C ycle & O verheating Dut y c ycle i s percentage of 10 minutes th at u ni t c an w el d a t r at ed l oad w ithout overheating. I f u n it o verheat,output stops ,and cooling fan run s . Wa it f if - te en m inutes for unit to cool.Reduce amperage or d u ty c yc le b e - f ore w elding.
  • Page 8 3. M a ch ine I nstallation 1 )O pe n t he p a ckage a nd f ind out the owner' s m a nu al。 2)C he ck t he s upplied a ccessor ies a ccording to packing list t h at att ached to t his manual.
  • Page 9 4. S e le cti ng a l ocation 1 )Se le ct a c orrect l ocati on t o p lace the unit 2)D et ermine i nput p ower c ord l e ng th a ccording to its actual o p era tion r equirement .
  • Page 10 5. C on nec ting I nput P ower 1、Input power cord（n ot less t han 6mm copper co rd）. 2、Over-current p rotection. 3、Disconnect dev ice line terminals. 4、Ground wire L1/L2 input c onductors. Installation must meet all National and Local Codes---have only qualified persons make this installation.

  • Page 11: Operation

    O p e r ation 1. A l um ini um D ent P uller C ont rols A. Voltage display B. Voltage indicator C. Voltage selector D. Power indicator E. Overheat indicator F. Gun trigger indicator G. Over-voltage indicator H1/H2.
  • Page 12 O p e r ation 2. S t ee l D ent P uller C ontrols 1. LCD display 2. Current decrease 3. Current increase 4. Time decrease 5. Time increase 6. Function selection 7. Earth cable 8. Gun cable 9.
  • Page 13 3. A l um ini um W elding G un A ppl icati on A. Aluminium welding gun 1、 Ferrule 2、 Trigger switch 3、Weld chuck B. Aluminium welding gun setup Wrong R i g h t ( 1) 1.Insert a ferrule grip into the foot and tighten the frerule 2.Insert a stud into the weld chuck.A different chuck is required for each different stud diameter(0.6mm chuck with 0.6mm stud,0.4mmchuck with 0.4mm stud) 3.Place the weld chuck into the chuck adapter.Make sure that the chuck is seated...
  • Page 14 4. S t ee l W eld ing G un A pplication 1、Electrode h o lder 2、T r igger Sin g l e - S i d e d appl i c a t i o n s Carbo Rod Shrinking OT Washer Welding Washer Welding Stud Welding...
  • Page 15 5. P u ll ing H ammer A pplication Weld the studs to the dent area of Choose crossbar lifter: Make sure the car body. Put the corresponding crossbar lifter with pulling hook is fixed on pulling screw on the studs and the car body.

  • Page 16: G Lu E P Ulling K It A Pplicat Io N

    6. G l ue P ulli ng K it A pplicati on Tighten the corresponding Insert the glue stick to the Connect power supply to the gun, and pulling ring to the pulling plate. gun. Make sure the glue point to the back side of pulling plate. stick is seated properly..

  • Page 17: S T Ee L D Ent P Uller A Pplication

    7. S t ee l D ent P uller A pplication a、Washer Welding F017+F011+F020 Connect negative outside wire Connect washer adaptor with Set correct amperage. to a clean,paint-free location welding gun and tighten, on metal workpiece,as close to Install washer. welding area as possible.
  • Page 18 7. S t ee l D ent P uller A pplication b、Triangle Washer Welding F003+F020 Se t corr ect am pe rag e. Connect triangel washer Connect negative outside wire pull hammer with welding gun. to a clean,paint-free location on metal workpiece,as close to welding area as possible.
  • Page 19 7. S t ee l D ent P uller A pplication c、Carbon Rod Heating F007+F009+F020 Set correct amperage. Connect carbon rod and Connect negative outside wire carbon rod adaptor with to a clean,paint-free location welding gun. on metal workpiece,as close to welding area as possible.
  • Page 20 7. S t ee l D ent P uller A pplication d、Wriggle Wire Welding F006+F010+020 Connect negative outside wire Connect wriggle wire electrode Set cor rec t amperage. to a clean,paint-free location tip with welding gun. on metal workpiece,as close to welding area as possible.

  • Page 21: C U Pu Les A Pplication

    8. C u pu les A pplication Manual operating cupule: 1、 onnect manual cupule with pull hammer. 2、 sh ma nua l c upu le in to loc k the cupule on the dent. 3、Slide the hammer to opposite direction to pull the dent out.

  • Page 22: Maintenance

    Maint e n a n ce Tr ou ble shooting Trouble Reason Remedy （1）Connect power supply according (1)Connected power supply to manufacturer’s instructions. No welding output incorrectly. （2） lace power switch in “on” (2)Power switch in "off" position. position （1）Replace trigger. （1）Trigger damaged.

  • Page 23: Circuit Diagram

    C i r c uit D iagra m Gun Cable Earth Cable PCB 4, 5 Control Silicon AC12V AC12V PCB 6 Capacitor Thermal Switch AC12V Gun Trigger Control Silicon Fuse AC12V AC12V AC12V Rectifier 30W Transformer 500W Transformer Power Switch 10A Fuse AC 220V P a g e .

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