Fuji Electric ZAJ-6 Instruction Manual
  1. Manuals
  2. Brands
  3. Fuji Electric Manuals
  4. Analytical Instruments
  5. ZAJ-6
  6. Instruction manual

Fuji Electric ZAJ-6 Instruction Manual

Paramagnetic oxygen analyzer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction Manual
PARAMAGNETIC OXYGEN
ANALYZER
TYPE:   ZAJ-6
INZ-TN6ZAJ-E

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ZAJ-6 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Fuji Electric ZAJ-6

Summary of Contents for Fuji Electric ZAJ-6

  • Page 1 Instruction Manual PARAMAGNETIC OXYGEN ANALYZER TYPE:   ZAJ-6 INZ-TN6ZAJ-E...

  • Page 2: Delivered Items

    PREFACE We are grateful for your purchase of Fuji Electric’s paramagnetic oxygen analyzer (ZAJ). improvement. Delivered items Request notice for further improvement. INZ-TN6ZAJ-E...

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS To operate the analyzer properly, be sure to read carefully. DANGER CAUTION PROHIBITION Unpacking and returning CAUTION Installation and transport CAUTION DANGER resulting in injury. or injury may result. function may result. INZ-TN6ZAJ-E...
  • Page 4 Piping Be sure to observe the following precautions while installing DANGER piping. Improper piping may result in gas leakage. If the leaking gas contains a toxic component, serious accidents may result. Wiring CAUTION result. result. INZ-TN6ZAJ-E...
  • Page 5 Operation DANGER CAUTION may result. Maintenance and check DANGER Be sure to observe the following to perform work safely, avoid- CAUTION ing electric shock or injury. INZ-TN6ZAJ-E...
  • Page 6 Others CAUTION INZ-TN6ZAJ-E...

  • Page 7: Warranty And Maintenance

    WARRANTY AND MAINTENANCE Scope of application Operating conditions and environment Precautions and prohibitions Warranty 4-1. Period of warranty completion of repair. 4-2. Scope of warranty or the catalog INZ-TN6ZAJ-E...

  • Page 8: Failure Diagnosis

    Failure diagnosis Service life Maintenance plan Maintenance Preventive Daily inspection maintenance Periodic inspection Corrective Troubleshooting maintenance Limited-life parts and consumable parts INZ-TN6ZAJ-E...
  • Page 9 Spare parts and accessories 10. Period for repair and provision of spare parts after product dis- continuation (maintenance period) viii INZ-TN6ZAJ-E...
  • Page 10 CONTENTS ........................i ..................ii ...............vi ........................ix ................................................................4 ......................4 ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... INZ-TN6ZAJ-E...
  • Page 11 ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................44 ......................44 ............44 ..........44 ..............44 ............44 ................................................................
  • Page 12 1. PRINCIPLE a reference gas cylinder is indispensable. Table 1-1 Relative susceptibilities of various gases Argon Acetylene Ammonia Ethane INZ-TN6ZAJ-E...
  • Page 13 Restrictor Electromagnet Alternating magnetic field Mass flow Exhaust Sample gas Mass flow sensor Measurement cell Reference gas Fig. 1-1 Principle of operation proportional to the oxygen concentration in the sample gas. INZ-TN6ZAJ-E...

  • Page 14: Front View

    POWER 100 240VAC 50 60Hz 250VA SER.NO. A0A0001T UL61010-1 CSA C22.2 No.61010-1 SER.NO. A0A0001T UL61010-1 2011-06 CSA C22.2 No.61010-1 E113006 2011-06 Fuji Electric Co.,Ltd. E113006 Fuji Electric Co.,Ltd. POWER SOURCE POWER SOURCE Fuse (9) Power supply (7) Terminal block 1 terminal (M4) (9) Power supply (7) Terminal block 1 M3.5×22...

  • Page 15: Installation

    3. INSTALLATION DANGER CAUTION injury. in injury. injury may result. 3.1 Requirements to protect the analyzer. unit : mm analyzer (installed) analyzer (drawer out) INZ-TN6ZAJ-E...
  • Page 16 3.2 Mounting (Unit: mm) External dimensions Mounting dimensions Side view 19-inch rack mounting GAS ANALYZER MODE ZERO SPAN POWER 450 or more Support A (EIA : 57.2) Panel mounting Panel cutout dimensions Mounting holes 4-ø7 GAS ANALYZER MODE ZERO SPAN POWER Support Desk top...
  • Page 17 3.3 Piping DANGER Be sure to observe the following precautions while installing piping. Improper piping may re- sult in gas leakage. If the leaking gas contains a toxic component, serious accidents may result. If it contains com- INZ-TN6ZAJ-E...
  • Page 18 INLET Made in Japan INFRARED GAS ANALYZER TYPE ZPAABN41-CGCGC-GYYR1DJ-YBYAB FUSE 0-200／2000ppm 250V T 2A L 0-200／2000ppm 0-200／2000ppm 0-100% OUTPUT 4-20mADC POWER 100〜240VAC 50／60Hz 250VA SER.NO. A0A0001T UL61010-1 CSA C22.2 No.61010-1 2011-06 E113006 Fuji Electric Co.,Ltd. POWER SOURCE or instrument air that INZ-TN6ZAJ-E...
  • Page 19 Rear Purge Reference gas When the 9th Buffer tank code is “1” Reference gas Detector Sensor Front Rear When the 9th Buffer tank code is “2” Reference gas Detector Sensor Purge Reference gas *) If you ordered the 5th code “5” , the analyzer is not equipped with Front the buffer tank.

  • Page 20: Gas Sampling

    3.4 Gas sampling 3.4.1 Sample gas requirements Sample gas outlet 3.4.2 Reference gas nate them. INZ-TN6ZAJ-E...

  • Page 21: Sampling System

    3.4.3 Standard gas Zero gas occur. 3.4.4 Purging of instrument inside 3.4.5 Sampling system Buffer tank Flow checker (as needed) Gas pump Exhaust GAS ANALYZER MODE ZERO SPAN POWER Sample gas Membrane filter Solenoid Peltier gas cooler valve Pressure Alarm switch Solenoid valve (100kPa)

  • Page 22: Power Source

    0-100% OUTPUT 4-20mADC POWER 100 240VAC 50 60Hz 250VA SER.NO. A0A0001T UL61010-1 2011-06 CSA C22.2 No.61010-1 E113006 Fuji Electric Co.,Ltd. POWER SOURCE Terminal block 1 Power supply M3.5×22 terminal (M4) Fig. 3-3 External terminals 3.5.1 Power source Power terminal (M4 screw)
  • Page 23 When noise source is in the vicinity ZAJ power supply Do not install the analyzer near power noise generating Varistor or electric equipment (such as high frequency furnace and spark killer electric welder). If the analyzer must be used near such equipment, a separate power line should be used for avoiding noise.

  • Page 24: Digital Input

    3.5.4 Digital input 3.5.5 Digital output Zero gas (option) Note Note Attach the ferrite cores on the analog input line and the digital input line as shown below. Wind the cable round the ferrite core at least once. Ferrite core AI/DI line 3.5.6 Communication INZ-TN6ZAJ-E...

  • Page 25: Power Terminal

    3.5.7 Terminals Power terminal Power socket Power terminal block POWER INLET POWER SOURCE 100-240V AC Input/output terminals Range identification/ Upper limit alarm/ auto calibration error Measured value output Under zero gas (option) calibration (option) (4–20 mA DC) RS485 Terminal block 1 (TN1) Lower limit alarm/ Instrument...

  • Page 26: Automatic Calibration

    3.5.8 Contact output for calibration a) Manual calibration ZERO Calibration completed Pump ON/OFF contact Zero calibration contact Span calibration contact Output hold function Output signal is held (when the hold is set to ON) Extended hold time Output hold is extended for the time duration equal to the gas flow time you set in the automatic calibration setting.

  • Page 27: Operation

    4. OPERATION 4.1 Setup procedure Installation 3.1, 3.2 Pipe airtightness test 4.2 (1) Piping Flow rate check of reference gas 4.2 (2) Wiring Check of piping 4.2 (3) Purging of instrument inside 4.2 (4) Reference gas supply 3.3.2, 3.3.3 Power supply 4.2 (5) Warm-up 4.2 (6)
  • Page 28 4.1.1 Pipe airtightness test Sample gas inlet Sample gas outlet Pressurization Z A J U-shaped pipe 1m 1.2m Blind plug Reference gas inlet Fig. 4-2 Airtightness test of sample gas line ence gas inlet. Sample gas outlet Sample gas inlet Pressure switch Z A J Reference...
  • Page 29 Stop gas. Sample gas inlet Sample gas outlet Z A J Immerse pipe in water. Reference gas inlet 4.1.3 Check of piping 4.1.4 Purging of instrument inside fore you turn on the analyzer. INZ-TN6ZAJ-E...
  • Page 30 4.2 Warm-up and operation INZ-TN6ZAJ-E...

  • Page 31: Display And Keys

    5. DISPLAY AND KEYS 5.1 Overview GAS ANALYZER MODE ZERO SPAN POWER Power switch Display MODE key ZERO key SPAN key MODE ZERO SPAN UP key DOWN key ESCAPE key NEXT key ENTER key move the cursor or increase a value. return to the previous screen or cancel the setting change.
  • Page 32 5.2 Menu map ZERO Zero calibration Measurement mode Span calibration SPAN MODE MODE Password User mode Switch Ranges About ZERO Calibration (Invalid password) (If authenticated) About Calibration Range Calibration Parameters Auto Calibration Components/Range Alarm Setting Set Auto Cal. RUN/STOP MODE MODE Password Parameter mode...
  • Page 33 5.3 Display Gas component Concentration in vol% vol% Message Status Setting items and values Cursor INZ-TN6ZAJ-E...

  • Page 34: Setting And Calibration

    6. SETTING AND CALIBRATION 6.1 Switching the range User Mode Select an item Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal. Switch Ranges Select an item with UP/DOWN and ENT Back with ESC Range1 0- 5.0 vol% Range2 0-25.0 vol% Switch Ranges Select an item with UP/DOWN and ENT...

  • Page 35: Calibration Settings

    6.2 Calibration settings INZ-TN6ZAJ-E...

  • Page 36: Calibration Gas Concentration

    6.2.1 Calibration gas concentration Select an item User Mode Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal. Cal.Parameters Select an item with UP/DOWN and ENT Back with ESC Calibration Value About ZERO Calibration About Calibration Range Auto Calibration Components/Range Cal.
  • Page 37 6.2.2 Manual zero calibration setting INZ-TN6ZAJ-E...
  • Page 38 6.2.3 Calibration range setting Select an item User Mode Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal. Select an item Cal.Parameters with UP/DOWN and ENT Back with ESC Calibration Value About ZERO Calibration About Calibration Range Auto Calibration Components/Range Cal.

  • Page 39: Manual Calibration

    Manual calibration Manual calibration screen when the calibration range is set to “both” ZERO Cal. UP/DOWN and ENT Back with ESC Two cursors appear. Range1 0- 5.0 vol% 0.000 Range2 0-25.0 vol% INZ-TN6ZAJ-E...
  • Page 40 6.2.4 Auto calibration component / range INZ-TN6ZAJ-E...

  • Page 41: Alarm Setting

    6.3 Alarm setting 6.3.1 Alarm value User Mode Select an item Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal. Alarm Setting Select Alarm No. or Hysteresis setting Alarm-1 Alarm-2 Hysteresis 00%FS Alarm Setting Select an item with UP/DOWN and ENT Alarm-1 Back with ESC Chanel...
  • Page 42 Example of alarm If an alarm occurs, one of the following indication appears on the measurement screen: H-alarm H-alarm, L-alarm, HH-alarm, LL-alarm vol% INZ-TN6ZAJ-E...
  • Page 43 6.3.2 Hysteresis User Mode Select an item Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal. Select Alarm No. or Alarm Setting Hysteresis setting Alarm-1 Alarm-2 Hysteresis 00%FS Alarm with hysteresis A (Higher limit) Hysteresis ON (close) Alarm OFF (open) INZ-TN6ZAJ-E...

  • Page 44: Auto Calibration

    6.4 Auto calibration setting 6.4.1 Auto calibration Select an item User Mode Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal. Set Auto Cal. Select an item Time:MON 09:43 Start Time SUN 12:00 Cycle hour ON/OFF Flow Time Auto Calibration Run INZ-TN6ZAJ-E...
  • Page 45 Remote start of automatic calibration or off. Short for at least 1.5 seconds Remote start input Open > 1.5 s 6.4.2 Forced run/termination of auto calibration User Mode Select an item Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal. Auto Calibration Run INZ-TN6ZAJ-E...

  • Page 46: Parameter Settings

    6.5 Parameter settings User Mode Select an item Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal. Select an item Parameter Mode with UP/DOWN and ENT Back with ESC ing the Current Time 00/04/14 17:35 Key Lock Output Hold Current Backlight Timer Contrast Response Time...

  • Page 47: Backlight Timer

    Backlight Timer Output Hold a. Manual calibration ZERO Press the key to flow gas. SPAN To execute calibration, press the key. Calibration Extended hold time Output hold Time equal to the “flow time” b. Auto calibration Auto calibration start Auto calibration end Calibration Extended hold time Output hold...
  • Page 48 e. When the calibration is cancelled Response time INZ-TN6ZAJ-E...

  • Page 49: Maintenance Mode

    6.6 Maintenance mode Input Password to Maintenance Mode Maintenance 0000 Select an item Maintenance with UP/DOWN and ENT Back with ESC Sensor Input Error Log Cal. Log Output Adj. Range Setting Station No. Password Set 0000 6.6.1 Sensor input sensor Maintenance Sensor Input Value...
  • Page 50 6.6.3 Cal. Log Maintenance Select Ch No. Cal. Log Clear Cal. Log Maintenance Cal. Log Ch1 O Count 7602 57.9 -0.23 5602 98.3 0.33 13201 18.20 6.6.4 Station No. Maintenance Select an item Sensor Input Error Log Cal. Log Output Adj. Range Setting Station No.

  • Page 51: Password Set

    6.6.5 Password Set Select an item Maintenance Sensor Input Error Log Cal. Log Output Adj. Range Setting Station No. Password Set 0000 Maintenance Select an item Sensor Input Error Log Cal. Log Output Adj. Range Setting Station No. Password Set 6.6.6 Output Adj.

  • Page 52: Range Setting

    6.6.7 Range Setting Maintenance Select an item Sensor Input Error Log Cal. Log Output Adj. Range Setting Station No. Password Set 0000 Maintenance Select Ch No. Range Setting Clear Cal. Log Maintenance Select range or range num Range Setting Ch1 O Range type Forward range MIN Range...

  • Page 53: Zero Calibration

    6.7 Calibration 6.7.1 Zero calibration vol% ZERO Cal. UP/DOWN and ENT Back with ESC Range1 0- 5.0 vol% 0.000 Range2 0-25.0 vol% User mode > Calibration Parameters > About Cali- bration Range ZERO Cal. UP/DOWN and ENT Back with ESC Range1 0- 5.0 vol% 0.000 Range2 0-25.0 vol%...

  • Page 54: Span Calibration

    6.7.2 Span calibration vol% SPAN Cal. UP/DOWN and ENT Back with ESC Range1 0- 5.0 vol% 4.983 Range2 0-25.0 vol% User mode > Calibration Parameters > About Cali- bration Range SPAN Cal. UP/DOWN and ENT Back with ESC Range1 0- 5.0 vol% 4.983 Range2 0-25.0 vol% INZ-TN6ZAJ-E...

  • Page 55: Daily Check And Maintenance Procedures

    7. MAINTENANCE 7.1 Daily check 7.1.1 Zero calibration and span calibration 7.1.2 Flow rate check: sample gas and purge gas 7.1.3 Flow rate check: reference gas 7.2 Daily check and maintenance procedures Table 7.1 Maintenance and check table sampling cell sampling line of the sampling line.

  • Page 56: Replacement Of Fuse

    7.3 Replacement of fuse REFERENCE PURGE OUTLET INLET Made in Japan INFRARED GAS ANALYZER TYPE  ZPAABN41-CGCGC-GYYR1DJ-YBYAB FUSE NO            0-200／2000ppm 250V T 2A L SO            0-200／2000ppm CO            0-200／2000ppm 0-100% OUTPUT  4-20mADC POWER   100〜240VAC 50／60Hz  250VA SER.NO.  A0A0001T UL61010-1 MFD       2011-06 CSA C22.2 No.61010-1 E113006 Fuji Electric Co.,Ltd. POWER SOURCE Fuse holder Rear side INZ-TN6ZAJ-E...
  • Page 57 POWER 100〜240VAC 50／60Hz 250VA SER.NO. A0A0001T UL61010-1 2011-06 CSA C22.2 No.61010-1 E113006 Fuji Electric Co.,Ltd. POWER SOURCE Rear side Sintered metal filter unit Remove the filter unit by using a flathead screwdriver, and replace the filter and packing. Put the filter unit back in the fitting.
  • Page 58 7.5 Replacement of reference gas cylinder ing) of the pressure regulator. Pressure regulator Flowrater Handle Secondary pressure gauge Cap nut Primary pressure gauge Cap nut Packing Secondary pressure regulating valve Needle valve Reference gas cylinder INZ-TN6ZAJ-E...

  • Page 59: Long-Term Maintenance

    7.6 Long-term maintenance Year Recommended Parts name Q’ty replacement Delivered 10th cycle (yrs.) year year year year year year year year year year year Display Main power supply*1 Power supply for coil*1 O ring for detector Sampling cell Detector Filter Packing 10 Fuse INZ-TN6ZAJ-E...

  • Page 60: Error Message

    8. ERROR MESSAGE Error No. Detail Causes Electromagnet error Electromagnet circuit failure Sensor error Temperature error Zero calibration unavailable scale Span calibration unavailable Calibrated span point (difference between cylinder concentration the indication and calibration concentration) Auto calibration error Output cable connection error Display and operation upon error again Error log...
  • Page 61 Date and time when an error occurred. Maintenance ENT : Clear Error Log ESC : Back Mode Component for which Error Log the error occurred. Error No. No. 4 No. 1 No. 6 Errors that occurred No. 9 No. 5 No.

  • Page 62: Specifications

    9. SPECIFICATIONS SPECIFICATIONS Mass: Finish color: Front panel : Cool gray Measuring range: Casing : steel Measuring renge: Freey settable Installation condition: Refernce gas 0 ~ 0.5 … 100 and heat radiation from objects at high temperature. 21 ~ 23 … 100 100 ~ 98 …...
  • Page 63 OPTIONAL SPECIFICATION Interference correction by interference gas measured value input: Alarm output: concen- Upper limit alarm: SPDT contact tration based on the change of the interference gas concentration. (resistive load) Lower limit alarm: SPDT contact (resistive load) Remote range changeover: gas concentration correcting range: Contact output;...

  • Page 64: Code Symbols

    9.2 Code symbols 4 5 6 7 8 9 10 12 13 Digit Specifications Measuring range Min. range 5 / Max.range 100 vol% O (Without buffer tank) (Note 1) Min. range 5 / Max.range 100 vol% O (With buffer tank) Min.

  • Page 65: Outline Diagram

    SER.NO. A0A0001T UL61010-1 SER.NO. A0A0001T UL61010-1 2011-06 CSA C22.2 No.61010-1 CSA C22.2 No.61010-1 E113006 2011-06 E113006 Fuji Electric Co.,Ltd. Fuji Electric Co.,Ltd. POWER SOURCE POWER SOURCE Power supply Fuse terminal (M4) Terminal block 1 Terminal block 1 Power supply terminal (M4) M3.5×22...
  • Page 66 SER.NO. A0A0001T UL61010-1 SER.NO. A0A0001T UL61010-1 2011-06 CSA C22.2 No.61010-1 2011-06 CSA C22.2 No.61010-1 E113006 E113006 Fuji Electric Co.,Ltd. Fuji Electric Co.,Ltd. POWER SOURCE POWER SOURCE Power supply Power supply Terminal block 1 Terminal block 1 terminal (M4) terminal (M4) M3.5×22l...
  • Page 67 Instrumentation & Sensors Planning Dept. 1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan www.fujielectric.com Phone: +81-42-514-8930 Fax: +81-42-583-8275 www.fujielectric.com/products/instruments/...

Table of Contents