Sealey 20CT.V4 Quick Start Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
impOrTAnT: pLeASe reAD THeSe inSTrUCTiOnS CAreFULLY. nOTe THe SAFe OperATiOnAL reQUiremenTS, WArningS
AnD CAUTiOnS. USe THiS prODUCT COrreCTLY AnD WiTH CAre FOr THe pUrpOSe FOr WHiCH iT iS inTenDeD. FAiLUre
TO DO SO mAY CAUSe DAmAge AnD/Or perSOnAL inJUrY AnD WiLL invALiDATe THe WArrAnTY.
1. SAFeTY inSTrUCTiOnS
 Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
 Use recommended accessories only, the use of unapproved accessories may be dangerous and will invalidate the warranty.
 Keep the jack clean for best and safest performance.
 Locate the jack in a suitable work area.
 Keep work area clean and tidy and free from unrelated materials.
 Ensure the work area has adequate lighting.
 Use the jack on level and solid ground only, preferably concrete. Avoid lifting on tarmacadam since jack wheels may sink in.
 Place wedges under wheels of vehicle, but ensure wheels of jack can move.
 Switch the engine off.
 Ensure the vehicle handbrake is applied and 1st gear engaged ("Park" if automatic).
 Check that there is a minimum of 0.5m between the vehicle and static objects such as doors, walls, etc. to allow for vehicle tilting when jacked up.
 Ensure all non-essential persons keep a safe distance whilst the jack is in use.
 Ensure there is no one in the vehicle that is to be jacked up.
 Place the jack under the vehicle manufacturer's recommended lifting point (see vehicle handbook).
 Check that the lifting point is stable and centred on the jack saddle.
 Ensure that you can see the saddle and vehicle lifting point at all times during jacking so that you will be immediately aware of any movement of
the load on the saddle and/or any distortion/failure of the lifting point.
 Ensure the jack wheels are free to move and that there are no obstructions.
 DANGER: Use the jack for lifting only. NOT for supporting the lifted load.
 Use suitably rated axle stands under the vehicle before proceeding with any task.
 Use a qualified person to check and lubricate the jack.
 Confirm that the recommended hydraulic oil is used during maintenance.
 DO NOT operate the jack if it is damaged.
 DO NOT allow untrained persons to operate the jack.
 DO NOT exceed the rated capacity of the jack. Maximum capacity of the 20CTX is 20 tons.
 DO NOT allow the vehicle to move during jacking.
 DO NOT use the jack to move vehicle.
 DANGER : DO NOT jack a vehicle if it may result in the spillage of fuel, battery acid, or other dangerous substances.
 DO NOT allow anyone inside the vehicle.
 DO NOT work under the vehicle until axle stands have been correctly positioned.
 DO NOT use the jack for purposes other than that for which it is intended.
 Store jack in a dry, childproof area when not in use.
2.
SpeCiFiCATiOn
Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20ton
Minimum Saddle Height . . . . . . . . . . . . . . . . . . 225mm
Maximum Saddle Height . . . . . . . . . . . . . . . . . . 600mm
3. ASSemBLY
3. 1. Loosen the knurled screw (Item 122) at the side of the handle fork (Item 2671).
3. 2. Insert jack handle (Item 2437), tighten knurled screw until it locates in the groove in the handle.
3. 3. Check that the handle can be lifted and turned clockwise about 20mm.
4. OperATiOn
4.1. Before using the jack, purge the hydraulic circuit, in order to eliminate any air in the system, as follows:
a) Open the release valve.
b) Pump the handle several times to ensure full internal lubrication and to bleed any air from the system.
c) release the handle to close the release valve.
4.2. JACKING UP TO THE VEHICLE LIfTING POINT
4.2.1. Prepare the vehicle as mentioned in safety instructions, Section 1.
4.2.2. Position jack saddle under the vehicle manufacturer's recommended lifting point (see vehicle handbook).
4.2.3. Pump handle with full up and down strokes until the saddle reaches the vehicle lifting point. Alternatively, use the foot peddle to
achieve the same quick rise to the required height.
4.3. LIfTING THE LOAD
4.3.1. Elevate the handle to a position of approximately 1/3 of the up stroke from ground level.
4.3.2. Keep pumping until the load reaches the required height.
4.3.3. Avoid repeated small pump movements at the top of the lifting cylinder.
4.3.4. If the jack is overloaded the overload valve will open and stop the vehicle from being raised.
note: ensure that you can see the saddle and vehicle lifting point at all times during jacking so that you will be immediately aware of
any movement of the load on the saddle and/or any distortion/failure of the lifting point.
4.4. LOWErING THE LOAD
4.4.1. Lift and turn the handle anti-clockwise to open the release valve.
4 .4.2. The speed the jack lowers the load depends upon the angle of the handle. If the handle is upright the jack will lower slowly, as the
handle is lowered the rate of descent will increase. Lower with caution and avoid sudden jolts.
INSTrUCTIONS fOr:
LOng reACH TrOLLeY JACk
MODEL NO:
Maximum Chassis Height . . . . . . . . . . . . . . . . . 325mm
Maximum Lenght . . . . . . . . . . . . . . . . . . . . . . . 1780mm
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149kg
See parts list to identify the numbered items.
Original Language Version
premier viking
20CT.v4
20CT.V4 Issue No.2 28/04/10