Summary of Contents for Broadcast Electronics FX-50
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Broadcast Electronics 4100 North 24 Street, Quincy, Illinois 62305 USA • Phone (217) 224-9600 • Fax (217) 224-9607 • www.bdcast.com • bdcast@bdcast.com FX-50, FX-50E 50 WATT FM Exciter Instruction Manual 597-1050 Rev B December 15, 2011...
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The information in this publication is subject to improvement and change without notice. Although every effort is made to ensure the accuracy of the information in this manual, Broadcast Electronics accepts no responsibility for any errors or omissions. Broadcast Electronics reserves the right to modify and improve the design and specifications of the equipment in this manual without notice.
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RF PRODUCT TECHNICAL ASSISTANCE, REPAIR SERVICE, PARTS - Technical assistance is available from Broadcast Electronics by letter, prepaid telephone or E-mail. Equipment requiring repair or overhaul should be sent by common carrier, prepaid, insured, and well protected.
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All returned merchandise must be sent freight prepaid and properly insured by the customer. MODIFICATIONS - Broadcast Electronics, reserves the right to modify the design and specifications of the equipment in this manual without notice. Any modifications shall not adversely affect performance of the equipment so modified.
- 1 - OVERVIEW Information presented by this section provides a general description of the FX-50/E FM Exciter features and lists equipment specifications. RELATED PUBLICATIONS. The following list of publications provides data for equipment and options associated with the FX-50/E FM Exciters.
(unbalanced). PHYSICAL DESCRIPTION. The FX-50/E chassis is equipped with slide rails to allow easy access to all assemblies when the unit is extended from the rack. Removal and installation of assemblies within the exciter is facilitated by the semimodular mechanical construction. Each assembly is firmly mounted to the main chassis and electrically connected to the main wiring harness with plugs and jacks.
1.5.2 STATUS DISPLAYS. The FX-50/E exciters are designed with front-panel LEDs to indicate the status of three main exciter operating potentials, three preset limits, and operating frequency stabilization. Additional LEDs are incorporated on the AFC/PLL circuit board assembly to indicate the status of operating potentials and monitor reference oscillator and modulated oscillator circuit conditions.
The FX-50E can only operate from a 240V ac supply. Therefore, ensure the line voltage selector is configured to 240V. For FX-50 models, the unit can be operated from a 110V or 220V ac supply. Check the ac line voltage programming as follows: Place the exciter on a work surface.
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POS-MUTE-NEG switch S3 on the power supply/control circuit board is provided to select the RF mute input logic polarity (refer to Figure 2-2). S3 must be in the POS position when the FX-50/E is operated with a Broadcast Electronics transmitter or as a stand-alone unit. Switch S3 is factory operated to the POS position prior to shipping.
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GAIN SELECTION. The gain of the balanced monophonic audio processing circuit on the AFC/PLL circuit board is selectable for input levels ranging from 0.0 dB to +10 dB. The FX-50/E is shipped from the factory for an input level of +10 dB. If an alternate level is required, refer to Figure 2-3 and connect the appropriate resistor...
GROUND. Ensure a ground wire is connected from terminal 4 of the exciter rear-panel terminal board to earth ground. REMOTE CONTROL. The FX-50/E exciters are designed for remote control operation (refer to Figure 2-1). The exciter will interface with almost any remote control unit or panel. The following text presents a description of the remote control and indicator functions.
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The relay contacts are rated at 125V @ .5 Amps and are located at J2-1, J2-2, and J2-3 on FX-50 units and J1-1, J1-2, and J1-3 on FX-50E units.
CONNECTION OF COMPOSITE STEREO SIGNAL SOURCES. The FX-50 is equipped with one balanced and one unbalanced composite input on the rear-panel (COMPOSITE INPUT BAL and UNBAL). The FX-50E is equipped with a single unbalanced composite input (COMPOSITE INPUT UNBAL). These inputs are for the connection to a composite stereo source such as a stereo generator or composite STL receiver (refer to Figure 2-1).
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Disconnect the RF load and connect the exciter output to the transmitter RF input connector. LOW-PASS FILTER INSTALLATION. The FX-50/E can be equipped with an optional low-pass filter to allow the unit to operate as a low power transmitter. The optional low-pass filter is installed as follows.
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Figure 2-4. LOW-PASS FILTER INSTALLATION REMOTE EXCITER CONNECTIONS. The following text provides information required to connect a remote FX-50/E exciter to a tube-type B/T series FM transmitter. The exciter interface cable is stored in the transmitter cabinet for shipment. Refer to Table 2-1 and connect the cable to the exciter rear-panel as described.
OF ANY DISCREPANCIES. 3.2.1 TURN ON. Primary power will be applied to the FX-50/E when the transmitter filament supply is energized. Operate the transmitter filament power to ON. The following events will occur: A. The flushing fan will operate. B. The +20V, -20V, and +5V operating voltage status indicators will immediately illuminate.
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Table 3-1. FX-50/E CONTROL AND INDICATORS ITEM NOMENCLATURE FUNCTION RF Power Output Level Adjusts exciter RF output level. CW adjustment increases Control output level. +20V Status Indicator Illuminates to indicate the presence of the +20 volt operating potential. -20V Status Indicator Illuminates to indicate the presence of the -20 volt operating potential.
This section presents overall theory of operation for the FX-50/E FM Exciters. For the purpose of definition, the FX-50/E Exciter is divided into functional subassemblies in the following text. A detailed description of each subassembly is presented in Part II of this manual. A block diagram of the FX- 50/E FM Exciter is presented in Figure 4-1.
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REMOTE CONTROL/STATUS INTERFACING AND RFI FILTER NETWORK. Remote control and status interfacing is accomplished by: 1) an interface circuit board on FX-50 models and 2) a 25-pin D-Type connector on the RFI filter circuit board for FX-50E models. The RFI filter circuit board prevents interference from signals of 500 kHz and above by filtering and bypassing the audio, control, and status input and output circuits.
Check performance levels by utilizing the multimeter functions and status indicators provided. SECOND LEVEL MAINTENANCE. Second level maintenance consists of procedures required to restore the FX-50/E to operation after a fault has occurred. The maintenance philosophy of the FX-50/E FM Exciters consists of problem isolation to a specific assembly.
G. Control Circuit H. Exciter Output DC VOLTMETER. The FX-50/E is equipped with a high impedance voltmeter which can be employed to measure internal dc potentials. To convert the front-panel multimeter to a dc test instrument, refer to Figure 5-1 and the following procedure.
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MANUFACTURER. USE CARE IN REPLACING TRANSISTORS OF THIS TYPE. COMPONENT REPLACEMENT. The circuit boards used in the FX-50/E exciters are double-sided boards with plated-through holes. Because of the plated-through holes, solder fills the holes by capillary action. These conditions require that defective components be removed carefully to avoid damage to the board.
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Primary power is applied to the FX-50/E through an RFI filter and ac receptacle module. On FX-50E models, the ac line routed through an additional ac line filter. This filter alows the FX-50E to meet CE ac line specifications.
The internal voltmeter input impedance is 1.5 Meg Ohms. The meter is capable of measuring dc potentials from 0 to ±45 volts. REMOVAL AND INSTALLATION This section provides removal and installation procedures for the FX-50/E metering circuit board assembly. 7.3.1 REMOVAL PROCEDURE.
A. Disconnect the primary power from the exciter. B. Follow the REMOVAL PROCEDURE in reverse order. THEORY OF OPERATION This section presents the theory of operation for the FX-50/E metering circuit board. 7.4.1 FUNCTIONAL DESCRIPTION. The metering circuit board contains four circuits. A simplified schematic diagram of the metering circuit board is presented in Figure 7-2.
7.4.5 VOLTAGE REGULATOR CIRCUITS. The metering circuit board contains four voltage regulator circuits which convert the FX-50/E primary operating voltages to potentials required for circuit board operation. All regulators are equipped with overload protection, thermal overload protection, and current limiting circuits.
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After the problem is isolated and power is totally deenergized, refer to the schematic diagrams and the theory of operation to facilitate in problem resolution. The defective circuitry may be repaired locally or the circuit board may be returned to Broadcast Electronics for repair or replacement. Table 7-1. METERING CIRCUIT BOARD TROUBLESHOOTING...
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BALANCED INPUTS. A balanced composite audio input circuit and a balanced mono phonic audio input circuit are provided by the FX-50 exciter. Audio for the composite circuit is input through a rear-panel BNC connector. Audio for the monophonic circuit is in put through rear-panel barrier strip TB1.
D. Replace the top-cover and return the exciter to service. 9.7.8 LOW-PASS FILTER. An optional low-pass filter can be installed on the FX-50/E exciter rear-panel for stand-alone operation. Due to critical tuning parameters, field adjustment is not recommended. If adjustment is necessary, contact Broadcast Electronics field service for assistance.
The synchronous FM booster system is designed to provide precise and reliable frequency locking of one or more slave FX-50/E exciters to a master FX-50/E exciter. The system features a plug-in circuit board installed in the master exciter which generates a reference signal. This signal is transmitted to a similar circuit board installed in the slave exciter at the booster site to synchronize a 10 MHz voltage controlled crystal oscillator (VCXO).
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Unlocked from Master, 0˚ to 50˚C. 11.4 INSTALLATION This section contains information required for installation of the Broadcast Electronics synchronous FM booster system. This procedure is specifically for field installation kits. To install the master or slave circuit board, refer to the following information and sheet 2 of assembly drawing AC909-0131 in SECTION VI, DRAWINGS, as required.
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BEFORE PROCEEDING. WARNING Disconnect the exciter primary power. Remove the top-cover and connect a 600 Ohm load and oscilloscope to the FX-50 rear panel SUB-1 connector. Apply primary power to the exciter. WARNING DO NOT TOUCH ANY COMPONENT WITHIN THE EXCITER WITH POWER APPLIED.
12 BE Part Numbers This section provides parts lists for the FX-50/E Exciter. The parts lists provide descriptions and part numbers of electrical components, assemblies, and selected mechanical parts required for maintenance. Each parts list entry in this section is indexed by reference designators appearing on the applicable schematic diagrams.
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