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4. APPLICATIONS
OEM Tools:
21 104, 21 162B, 21 168, 21 229, 303 193, 303 376, 303 376B, 303 393, 303 393 01, 303 651
1.4TDCi, 1.6TDCi, 1.8Di / TDdi / TDCi, 2.0TDCi / (Belts).
Timing Belt Replacement Applications on DURATORQ diesel engines in-:
FORD:
Courier (00-02), Fiesta (02-11), C-Max (03-10), Focus (98-11), Fusion (02-11), Galaxy (06-10), Mondeo (07-10), S-Max (06-10)
Tourneo Connect (02-13), Transit Connect (02-13), Kuga (06-10)
MAZDA:
2
The 1.4TDCi and 1.6TDCi diesels are also in Citroen / Peugeot models designated as HDi engines.
Engine Codes:
F6JA, F6JB, F6JC, HHJA, HHJB, G8DA, HHDA, HHDB, RTN, RTQ, RTP, C9DC, BHDA/B, BHPA, C9DA/B, C9DC, F9DA/B
FFBA, FFDA, HCPA, HCPB, KKDA, P7PA, P9PA, QYWA, R2PA, R3PA, RWPA, G6DA, G6DB, G6DC, AZWA, QXWA,
QXWB.
5. OPERATION
VS4830 Diesel Engine Setting / Locking Tool Kit Comprises:
For 1.4TDCi / 1.6TDCi (Belt).
VS4735/P15 Crankshaft & Fuel Pump Sprocket Locking
Pins x 2.
VS4735/P16 Flywheel Locking Pin.
For locking engine whilst removing and installing crankshaft pulley / bolt.
VS4735/P17 Camshaft Locking Pin.
For 1.8TDi / TDdi / TDCi (Belt).
VS101/2 Crankshaft TDC Location Pin.
VS4933 Camshaft Setting Plate.
VS1012/02 Flywheel Locking Tool.
VS1012/01 Camshaft Sprocket Remover.
For 2.0TDCi (Belt).
VS4830/F6 Flywheel Locking Pin.
VS4834/01 Adaptor for use with VS1012/02 Flywheel Locking Tool.
(Also VS4735/P17 Pin as detailed in 1.4TDCi / 1.6TDCi).
5.1. FORD 1.4 and 1.6TDCi Diesel Engines
Ford 1.4TDCi and 1.6TDCi diesels are also in Citroen / Peugeot models designated as HDi engines.
Timing belt replacement on these engines requires the use of 4 Locking Pins.
Remove the RH road wheel and inner wing cover. Move the electrical harness away from the belt upper cover and remove auxiliary belt, upper
timing belt cover and the blanking plug in the bell housing where Locking Pin VS4735/P16 is to be inserted.
Fig.1
5.1.1 VS4735/P16 Flywheel Locking Pin
Rotate the crankshaft until VS4735/P16 can be inserted into one of the slots in the flywheel to 'lock' the engine. (Fig.1).
Remove the crankshaft pulley, lower timing belt cover, crank position sensor, (check that the magnetic track is not damaged) and belt guide angle
bracket.
WARNING DO NOT touch the magnetic track (sensor ring).
Re-fit the crankshaft pulley bolt (to facilitate engine turning), and remove Locking Pin VS4735/P16.
5.1.2 VS4735/P17 Camshaft Locking Pin
Turn the engine until the camshaft sprocket timing holes align, and insert Locking Pin VS4735/P17. (Fig. 2).
Check that the crank keyway is in the 11-0-clock position and insert Locking Pin VS4735/P15 to confirm correct crankshaft position.
© Jack Sealey Limited
3
"1.4HDi"
Original Language Version
Fig.2
VS4830 Issue: 2(I) - 27/07/15
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