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FujiClean CE Installation Manual

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Please Note:
1.
Product warranty requires proper system installation as described in this Manual.
2.
It is the responsibility of the installing contractor to understand and adhere to all
federal, state and local health and safety regulations.
Warranty Activation. To activate system warranty, FujiClean USA must receive Warranty Activation Card!
FujiClean USA ● 41-2 Greenwood Road ● Brunswick Maine 04011 ● Tel: 207-406-2927 ● Fax: 888-789-1977 ●
Contractor Installation Manual
Residential and Commercial Systems
H-20 Installation
CE and CEN Models
(except Model CE6KG)
Including
Rev. January, 2022
www.fujicleanusa.com

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  • Page 1 It is the responsibility of the installing contractor to understand and adhere to all federal, state and local health and safety regulations. Warranty Activation. To activate system warranty, FujiClean USA must receive Warranty Activation Card! FujiClean USA ● 41-2 Greenwood Road ● Brunswick Maine 04011 ● Tel: 207-406-2927 ● Fax: 888-789-1977 ● www.fujicleanusa.com...

  • Page 2: Table Of Contents

    Installation Manual - CE and CEN Models Introduction This manual describes proper installation of FujiClean USA’s models CE and CEN wastewater treatment systems. The manual is divided into the following sections: Equipment Supplied to Contractor Page 3 Materials Supplied by Contractor...

  • Page 3: Equipment Supplied To Contractor

    CE5, CE7 and CE10 CEN5, CEN7 and CEN10 Thank you for choosing to install a FujiClean treatment system. We care that the system is installed properly and thoughtfully. FujiClean USA or your qualified distributor will train and certify you for proper installation. Please note: Supplied components may vary according to model and state.
  • Page 4 CE14, CE21 and CE30 CEN14 and CEN21 Thank you for choosing to install a FujiClean treatment system. We care that the system is installed properly and thoughtfully. FujiClean USA or your qualified distributor will train and certify you for proper installation. Please note: Supplied components may vary according to model and state.

  • Page 5: Materials Supplied By Contractor

    • Materials or location on which to mount control panel and directly protect from elements. Crushed Stone, Fill, Loam etc. • FujiClean USA is not responsible for design, installation or materials associated with leach field or treated wastewater disposal area.

  • Page 6: Installation Overview

    Final inspection and startup shall be the responsibility of the FujiClean USA certified O&M provider. Homeowner manual must be provided to, and reviewed with, homeowner to assure proper use. 10. Warranty Card (orange card supplied by FujiClean USA), must be returned to FujiClean USA to activate warranty.
  • Page 7 Air line to FujiClean Treatment System Sched. 40 PVC inlet and outlet pipe Septic Tank (Optional) FujiClean Please Note: FujiClean Treatment systems are designed to accept Treatment System straight wastewater. However, some treatment train designs call for Pump Station pretreatment, settling and/or trash tanks.

  • Page 8: Treatment Process Overview

    The system includes two air lift pumps (see diagram below). The Recirculating Airlift Pump returns process water and sludge from the aerobic zone to the sedimentation chamber, recirculating 2-4 times inflow per day for CE models and 4-6 times inflow for CEN (enhanced denitrification) models. The Effluent Airlift Pump is designed to help equalize flow and discharge treated effluent.

  • Page 9: System Components And Specification Summary

    Please consult with distributor or FujiClean USA for commercial models designed to treat hydraulic flows above those listed in this table. ** Please consult with distributor or FujiClean USA for system specification and sizing in cases where influent biologic strength is greater than domestic strength.

  • Page 10: Riser Installation

    Riser Installation- Step 1 FujiClean is transitioning to riser adapters on all models. Use sharp blade to remove inner plastic ring. Score several times on the cutting groove to remove inner ring. Use caution! Blade is sharp! A slipped blade...
  • Page 11 Riser Installation-Step 2 (Tuf-Tite and Polylok) INSTALL RISER ON ADAPTER RING. frame block Tuf-Tite Risers. Align riser screw holes with molded “frame block” 1 ¼” and screw tight. Maximum screw length is Polylok Risers. Align molded “frame block” with riser screw hole. Insert screw and screw tight. 1 ¼”...

  • Page 12: No-Traffic Area Installation Procedure

    No-traffic Area Installation Procedure Unloading Instructions:  Upon delivery, inspect FujiClean Treatment System, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately.  Step 1: Prepare excavation to be at least 1 to 2 feet larger than the tank dimensions as listed in the Design Specification Table on page 9 of this Manual.

  • Page 13: Uplift Restraint

     Step 4: If any part of the tank is below the estimated seasonal high water table, then engineer shall provide design to assure adequate tank uplift restraint. Please contact FujiClean USA for additional information. One technique used for uplift restraint calculations is introduced below.
  • Page 14 The table below shows concrete deadman sizing calculations using the soil wedge approach for FujiClean CE and CEN models and provides the uplift restraint and factor of safety for a soil having a failure plane of 22.5˚ and a coefficient of friction of 0.4. The soil is cohesive, compacted to at least 95 percent Proctor density, and fully submerged.
  • Page 15 Please note: To ensure tank water tightness, check in 24 hours to be sure that the water level has not dropped. Contact your distributor or FujiClean USA if water level has dropped.  Step 6: Backfill about 3/4 way up tank in layered, compacted 6” lifts using sand, stone dust, peastone or equivalent material that form-fits into tank corrugations.
  • Page 16 1” 1” 1” ※ If site conditions prevent these parameters from being followed, please consult with FujiClean USA for possible air pump upsize. Note: Some states and contractors require a flexible air line adaptor as shown. (adaptors supplied by FujiClean USA) 3/4”...
  • Page 17  Step 7 continued: Set risers on the tank as necessary. Maximum riser height is 24- inches.  Step 8: Locating and Installing Air Pump/Control Panel. Air Pump shall be:  in as close proximity to control panel as possible ...
  • Page 18 Two possible Air pump protection options. Be sure to vent to allow free air draw, even in deep snow pack. Note: For some FujiClean models, including Please provide service models CE30 and CEN21 (which both require two contact information on air pumps), the 1/8”...
  • Page 19  Step 9: For cold climate installations, please install insulated riser covers and cover upper half of treatment unit with min. R-8 value insulating material (i.e. foam board).  Step 10: Connect float switch electrical cord through a male adaptor (caulked watertight to prevent septic gas leakage) or watertight fitting.
  • Page 20  Step The FujiClean Treatment System must be vented. In most cases, the system will vent through the building’s septic discharge pipe and building plumbing. In cases where there is a blocked air way (e.g. effluent pump), or in severe downdraft locations, a separate vent should be installed.
  • Page 21  Step 13: Fill out Warranty Activation Card (included with this Installation Manual) and return to FujiClean USA to activate system Warranty. Warranty activation is also available via www.fujicleanusa.com. Please call FujiClean USA for assistance if necessary: 207-406-2927.

  • Page 22: Traffic-Rated Vault Technique

    Installation Procedure for H-20, HS-20 Using the Traffic-Rated Vault Technique Unloading Instructions:  Upon delivery, inspect FujiClean Treatment System, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately.
  • Page 23 Drawings on the following pages illustrate some traffic rated vault options for sites requiring traffic- rated installations. Sites requiring traffic-rated installations can also have high seasonal saturation, so vault must include drainage holes. Vaults must include embedded hooks/eyebolts or equivalent for tie-down restraint strapping. Note: do not use tank lifting lugs for tie-down purposes.

  • Page 24: Poured Top Slab Technique

    FOR CE14-30, CEN14-21 Installation Procedure for H-20, HS-20 Using the Poured Top Slab Technique Note: This technique is only acceptable for larger FujiClean models (CE14 to CE30 and CEN14 to CEN21). Unloading Instructions:  Upon delivery, inspect FujiClean Treatment System, both outside and inside for possible damage incurred during transport.
  • Page 25 To ensure tank water tightness, check in 24 hours to be sure that the water level has not dropped. Contact your distributor or FujiClean USA if water level has dropped.
  • Page 26  Step 6: Backfill about 3/4 way up tank in layered, compacted 6” lifts using sand, stone dust, pea stone or equivalent material that form-fits into tank corrugations. Keep backfill material damp to ensure compact backfill. Water  Step 6 continued: Install inlet and outlet pipes using primer and cement. For larger systems with 5” inlet and outlets, you may use 5”: 4”...
  • Page 27 17 for air pump location detail. 3/4” PVC conduit Air Line Conduit Diameter Table. (For conduit runs with fewer than 5 elbows) CE14 CE21, CEN14 CE30, CEN21 FujiClean Model/ Air Pump Size FujiMAC 150RII FujiMAC 200RII FujiMAC 150RII (2) Air Pump to Tank Distance <33 feet...
  • Page 28  Step The FujiClean Treatment System must be vented. In most cases, the system will vent through the building’s septic discharge pipe and building plumbing. In cases where there is a blocked air way (e.g. effluent pump), or in severe downdraft locations, a separate vent should be installed. If you install a vent, be sure that the vent pipe slopes toward the tank so that any moisture accumulation drips back down toward the tank.
  • Page 29  Step 12: Set cast iron access covers and rebar arrangement for top slab. 2’ 2’ (see rebar specifications in or more or more table below). Pour slab based on dimensions outlined below. *Dimensions CE14 CE21,CEN14 CE30,CEN21 SPECIFICATIONS  CONCRETE STRENGTH: 21’1 ”...
  • Page 30  Step 14: Fill out Warranty Activation Card (received with this Installation Manual) and return to FujiClean USA to activate system Warranty. Warranty activation is also available via www.fujicleanusa.com. Please call FujiClean USA for assistance if necessary: 207-406-2927.

  • Page 31: Support Column Technique

    Installation Procedure for H-20, HS-20 Using the Support Column Technique Unloading Instructions:  Upon delivery, inspect FujiClean Treatment System, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately.
  • Page 32  Step 4: Check drawings for location of columns. Set column anchoring rebar support as shown below. Anchor rebar with adhesive. Adhesive anchoring installation structure Rebar with Adhesive  Step 4 continued: Affix spiral or square rebar frame to each support anchor. Cover each structure with 10”...
  • Page 33 Please note: To ensure tank water tightness, check in 24 hours to be sure that the water level has not dropped. Contact your distributor or FujiClean USA if water level has dropped.  Step 7: After concrete is hardened on support columns, backfill about 3/4 way up tank in layered, compacted 6”...
  • Page 34  Step 7 continued: Install inlet and outlet pipes. 5”: 4” eccentric reducer adapters are provided by Fuji Clean USA if required. More details on page 15.  Step 8: Connect 3/4” or 1” air line conduit. Please refer to table on page 16 for air line conduit sizing.
  • Page 35  Step 10: For cold climate installations, please install insulated riser access covers and cover upper half of treatment unit with min. R-8 value insulating material (i.e. foam board).  Step 11: Connect float switch electrical cord through exit riser wall with a male adaptor (caulked watertight to prevent septic gas leakage) or watertight fitting.
  • Page 36  Step 14: Set cast iron access covers and rebar arrangement for top slab. (rebar and cast iron access covers specifications in table below and following 3 pages.) Pour slab based on dimensions outlined below. DIMENSIONS: CE14 CE21,CEN14 CE30,CEN21 11’3” 14’1”...
  • Page 37  Step 14 continued: Rebar arrangement details...
  • Page 38  Step 16: Fill out Warranty Activation Card (received with this Installation Manual) and return to FujiClean USA to activate system Warranty. Warranty activation is also available via www.fujicleanusa.com. Please call FujiClean USA for assistance if necessary: 207-406-2927.

  • Page 39: Control/Alarm Panel Options

     Finalize Controller Wiring. Please have licensed electrician refer to wiring diagram in this Manual and enclosed separately in alarm/control panel. Customized controllers are available with options such as telecommunications or flow monitoring. Contact FujiClean USA for details. Control Panel Options...

  • Page 40: Control Panel "M

     For models CE30 and CEN21: CONTROL PANEL “M” Circuit Breaker Circuit Alarm Circuit Breaker (Extra component if Breakers Float & Current Sensing, necessary, such as Air Pumps 1 Test/Normal/Silence Switch discharge pump) & 2 Alarm Beacon Test/Normal/ Silence Switch Current Sensing Switches Terminal Block...
  • Page 41 Important note for all panels with current sensors. Current sensors have an adjustable range of .5-50 Amps. Sensitivity is controlled with a screw dial. If screwed down to "Low" it would be set to monitor for .5 Amps. If the screw is rotated to "High" it would be set to monitor for 50 Amps. To set properly, turn the screw dial all the way to "High"...
  • Page 42 “M” Control Panel Wiring Diagram p.2...

  • Page 43: Control Panel "A

     CONTROL PANEL “A” Circuit Alarm Circuit Breaker Breaker Float Switch, Pressure Switch, Test/Normal/ Air Pump Test/Normal/Silence Switch Silence Switch Circuit Breaker (Extra component if Alarm Beacon necessary, such as discharge pump) Pressure Switch Terminal Blocks Air Pump Hardwire Line (Option) Wiring Diagram Horn...
  • Page 44 (A copy of this diagram is also provided inside NEMA 4X rated control panel enclosure). Please Note: The basic FujiClean control panel does not come equipped with a timer or timing device. Please contact your distributor for this and other alarm/controller upgrade options.
  • Page 45 “A” Control Panel Wiring Diagram p.2...

  • Page 46: Float Switch Information

    Float Switch Information The SJE Rhombus SignalMaster float switch is pre-mounted in FujiClean USA treatment systems. This information from SJE Rhombus is supplied for informed, proper handling during the installation process. 3.5 inch approximate activation (9cm) level of 1.5 inches...

  • Page 47: Start-Up Procedures

    Start-Up Procedures  1. Outside Environment Check. FujiClean Treatment System is accessible and nothing inhibits access to maintenance. • Surface water is draining away from risers and access covers. • No signs of physical damage to the treatment system, piping, alarms or components.
  • Page 48  7. Set Recirculation Control Valve (gray), and Recirculation Flow Rate. • The recirculation valve should be set according to the table in tank (3 Chamber Label). • Normal recirculation flow should be level with the top edge of the recirculation pipe line cut-out spilling into Chamber 1.
  • Page 49 • Close and secure air pump protection.  13. Owner Communication • Be sure that business owner has a copy of the FujiClean USA Warranty information. • Be sure that service provider contact information is affixed to Alarm/Control Panel. Warranty Activation.

  • Page 50: Traffic Area

    If you find damage, or have a question, please contact your distributor immediately.  Step 1: Prepare excavation to be at least 1 to 2 feet larger than the FujiClean tank dimensions. Note: Riser height should not exceed 24”.
  • Page 51  Step 11: The system must be vented. In nearly all cases, the FujiClean system will vent properly through the building’s septic influent line. In cases where there is an influent pump, or in severe downdraft locations, a separate vent should be considered.

  • Page 52: Traffic-Rated Tank And No Support Columns

    with no objects on top of electrical cord.  in a well-ventilated space out of direct sunlight and protected from elements such as direct rain or snowfall. FujiClean USA ● 41-2 Greenwood Road ● Brunswick Maine 04011 ● Tel: 207-406-2927 ● Fax: 207-406-2929 ● www.fujicleanusa.com...
  • Page 53 An interior connection to direct burial cable is also an acceptable option.  Step 10: The system must be vented. In nearly all cases, the FujiClean system will vent properly through the building’s septic influent line. In cases where there is an influent pump, or in severe downdraft locations, a separate vent should be considered.

  • Page 54: Support Columns

     with no objects on top of electrical cord.  in a well-ventilated space out of direct sunlight and protected from elements such as direct rain or snowfall. FujiClean USA ● 41-2 Greenwood Road ● Brunswick Maine 04011 ● Tel: 207-406-2927 ● Fax: 207-406-2929 ● www.fujicleanusa.com...
  • Page 55 □ 11. Check Alarm/Control Panel and Air Pump □ 12. Final Site Preparation □ 13. Owner Communication - Service Provider and Warranty Delivery FujiClean USA ● 41-2 Greenwood Road ● Brunswick Maine 04011 ● Tel: 207-406-2927 ● Fax: 207-406-2929 ● www.fujicleanusa.com...

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