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FujiClean CE6KG Installation Manual

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Contractor Installation Manual
Commercial Systems
Including
H-20 Installation
CE and CEN Models
(except Model CE6KG)
Rev. 11-24-20
Warranty Activation. To activate system warranty, Fuji Clean USA must receive Warranty Activation Card!
Fuji Clean USA ● 41-2 Greenwood Road ● Brunswick Maine 04011 ● Tel: 207-406-2927 ● Fax: 888-789-1977 ●
www.fujicleanusa.com

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Summary of Contents for FujiClean CE6KG

  • Page 1 Including H-20 Installation CE and CEN Models (except Model CE6KG) Rev. 11-24-20 Warranty Activation. To activate system warranty, Fuji Clean USA must receive Warranty Activation Card! Fuji Clean USA ● 41-2 Greenwood Road ● Brunswick Maine 04011 ● Tel: 207-406-2927 ● Fax: 888-789-1977 ●...
  • Page 2 Thank you for choosing to install a Fuji Clean treatment system. We care that the system is installed properly and thoughtfully. Fuji Clean USA or your qualified distributor will train and certify you for proper installation. Please be aware that not every item below comes with every model.
  • Page 3 Contractor Installation Manual – Commercial Systems Equipment Supplied by Contractor Risers and Access covers per Site & Regulatory Requirements Risers in 6” or 12” height increments and access covers are available from your distributor. If not already installed, please refer to installation instructions in this Manual. Maximum riser height is 24 inches for No traffic load and H- 20, HS-20 with Support Columns.

  • Page 4: Installation Overview

    Installation Overview System Controller/Alarm including options for telecommunication, simplex and duplex pump control, flow monitoring and data logging. FujiMAC “RII” Multiple system configurations may be Commercial Series controlled independently (shown) or by MAC “R” Air linear diaphragm air one customized controller. Blower blower, typically 150- 300 liters/min for...
  • Page 5 Treatment Process Overview Fuji Clean’s “contact filtration” treatment is a simple, well engineered process that consists of a controlled, circuitous flow train through anaerobic and aerobic chambers and in direct contact with assorted proprietary fixed film medias on which biological digestion of organic matter occurs. Media is also designed and positioned to provide mechanical filtration of process wastewater.
  • Page 6 System Components and Specifications - Summary TN data was obtained during CE testing, but not to NSF245 testing protocol. CEN testing was to NSF245 protocol. ** Please consult with distributor or Fuji Clean USA for commercial models designed to treat hydraulic flows above those listed in this table.

  • Page 7: Riser Installation

    Riser Installation-1 Slide several times on the cutting groove is easier. INJURE YOUR LEGS WHEN YOUR HAND SLIPPED Use sharp blade to remove inner plastic ring. *Safety considerations! CUT YOUR FINGERS WHEN YOUR HAND SLIPPED WITHOUT GLOVES Squeeze silicone or approved waterproof sealant into base frame groove.
  • Page 8 Riser Installation-2 MAKE SURE TO INSTALL RISER ON PP-ADAPTER RING. frame block Tuf-Tite Risers. Align riser screw holes with molded “frame block” and screw tight. Recommended screw length: 1 ½” (If it's too long, it won't fit in "frame block“.) Polylok Risers.
  • Page 9 No-traffic Area Installation Procedure Unloading Instructions:  Upon delivery, inspect Fuji clean tank, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately.  Step 1: Prepare excavation to be at least 1 to 2 feet larger than Fuji Clean system dimensions as listed in the Design Specification Table on page 7 of this Manual.

  • Page 10: Tie-Down Straps

     Step 4: If any part of the tank is below the estimated seasonal high water table, then engineer shall provide buoyancy calculations to assure adequate tank uplift restraint. Do NOT use Lifting Lugs for uplift restraint. TIE-DOWN STRAPS Tie down straps CONCRETE UPLIFT RESTRAINT REQ’D FOR FUJI CLEAM CE,CEN SERIES MODELS BASED ON GROSS TANK DIMENSIONS MODEL HEIGHT...
  • Page 11  Step 5: After rechecking that tank is level to 1/8” per 2 feet (10mm per 2 meter or 1/200), (fore and aft as well as side to side), fill tank with fresh water to the low water line in ALL 3 chambers. Note: Start with center chamber and alternate chambers while filling for evenly balanced fill.
  • Page 12  Step 7: Using supplied adaptors and fittings, attach air pipe fitting to tank and connect to ¾” or 1” conduit in prepared trench (min. 6” deep) to location of air blower. Please note: ¾” or 1” flexible irrigation line, 100 PSI Max, (or equivalent) may also be used for the air line. (Note: Adaptors to tank are not necessary for air line to tank connection for Fuji Clean models, CE21 and larger and CEN14 and larger.
  • Page 13  Step 8: Locating and Installing Blower/Control Panel. Air Blower shall be:  in as close proximity to control panel as possible  on a solid (e.g. concrete) pad to minimize vibrations  in a location above water level  away from grease exhaust fans ...
  • Page 14  Step 9: For cold climate installations, please install insulated risers and access covers and cover upper half of treatment unit with min. R-8 value insulating material (i.e. foam board).  Step 10: Float switch electrical cord connect through a male adaptor (caulked watertight to prevent septic gas leakage) or watertight fitting.
  • Page 15  Step 11: In most cases, the Fuji Clean treatment system will vent through the building’s septic influent line and building plumbing. In cases where there is an influent pump, or in severe downdraft locations, a separate vent should be considered. If you do choose to install a vent, be sure that the vent slopes toward the tank so that any moisture accumulation drips back down toward the tank.
  • Page 16 Installation Procedure for H-20, HS-20 Unloading Instructions:  Upon delivery, inspect Fuji Clean tank, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately.  Required Preconditions for this Installation Technique ...
  • Page 17  Step 3: Set pre-cast concrete or pour concrete base. H-20 and HS-20 load needs concrete base. Bearing power of soil should be 8.7PSI or more. Check the concrete is level to 1/8” per 2 feet (10mm per 2 meter or 1/200), (fore and aft as well as side to side).
  • Page 18  Step 6: Backfill about 3/4 way up tank in layered, compacted 6” lifts using sand, stone dust, pea stone or equivalent material that form-fits into tank corrugations. Keep backfill material damp to assure compact backfill. Water  Step 6 continued: Install inlet and outlet pipes using primer and cement. For larger systems with 5” inlet and outlets, you may use 5”: 4”...
  • Page 19  Step 7: Using supplied adaptors and fittings, attach air pipe fitting to tank and connect to ¾” or 1” conduit in prepared trench (min. 6” deep) to location of air blower. Please note: ¾” or 1” flexible irrigation line, 100 PSI Max, (or equivalent) may also be used for the air line.
  • Page 20  Step 10: In nearly all cases, the Fuji Clean treatment system will vent properly through the building’s septic influent line. In cases where there is an influent pump, or in severe downdraft locations, a separate vent should be considered. If you do choose to install a vent, be sure that the vent slopes toward the tank so that any moisture accumulation drips back down toward the tank.
  • Page 21  Step 12: Set cast iron access covers and Rebar arrangement for top slab. 2’ 2’ (rebar specifications in table or more or more below). Pour slab based on dimensions outlined below. *Dimensions SPECIFICATIONS CE14,CEN10 CE21,CEN14 CE30,CEN21  CONCRETE STRENGTH: 21’1 ”...
  • Page 22 Refer to the lid installation below  Step 12 continued: Concrete work  Step 12 continued : Cure concrete with REFERENCE FOR SETTING CAST IRON ACCESS COVER cast iron access covers inserts until Access cover Tuf-Tite Riser / Polylok Riser hardened.
  • Page 23 Installation Procedure for H-20, HS-20 with Support Columns Unloading Instructions:  Upon delivery, inspect Fuji Clean tank, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately. ...
  • Page 24  Step 4: Check drawings for location of columns. Set column anchoring rebar support as shown below. Set adhesive anchor Adhesive anchoring installation structure Adhesive anchor  Step 4 continued: Affix spiral rebar frame to each support anchor. Cover each structure with 10”...
  • Page 25  Step 5: Set tank Note: It is acceptable to set tank before setting and pouring concrete columns. Check tank is level to 1/8” per 2 feet, (10mm per 2 meter or 1/200), fore and aft as well as side to side. ...
  • Page 26 Step 7 cont.: Install inlet and outlet pipes using primer and cement. For larger systems with 5” inlet and outlets, you may use 5”: 4” eccentric reducer adapters included with system. Install with thin edge down. Apply primer and cement to 4” PVC pipe sections to inlet and outlet. ...
  • Page 27  Step 9: For cold climate installations, please install insulated risers and access covers and cover upper half of treatment unit with min. R-8 value insulating material (i.e. foam board).  Step 10: Float switch electrical cord should exit riser wall through a male adaptor (caulked watertight to prevent septic gas leakage) or watertight fitting.
  • Page 28  Step 12: Set cast iron access covers and Rebar arrangement for top slab. (rebar and cast iron access covers specifications in table below and following 3 pages.) Pour slab based on dimensions outlined below. *Dimensions CE14,CEN10 CE21,CEN14 CE30,CEN21 11’3” 14’1”...
  • Page 29  Step 12 continued: Rebar arrangement details...
  • Page 30  Step 12 continued : Reference information access cover for H-20, HS-20  Bolt lock type  Must have holes to move access cover  Step 12 continued: Set Rebar  Pour fresh concrete  Cure concrete until arrangement for top slab. hardened.
  • Page 31 Contact Fuji Clean USA for details. Control/Alarm Panel Options* Fuji Clean Model Features Basic Basic Basic Alarm Duplex Large CE6KG Basic Alarm Alarm with 24- Duplex Simplex Dosing System Control Basic Alarm w/ Comm.
  • Page 32  Step 14 continued: For models CE30 and CEN21: CONTROL PANEL “M” Circuit Breaker Circuit Alarm Circuit Breaker (Extra component if Breakers Float & Current Sensing, necessary, such as Blowers 1 & 2 Test/Normal/Silence Switch discharge pump) Alarm Beacon Test/Normal/ Silence Switch Current Sensing Switches...
  • Page 33 “M” Control Panel Wiring Diagram p.1...
  • Page 34 “M” Control Panel Wiring Diagram p.2...
  • Page 35  Step 14 continued: CONTRAL PANEL “A” Circuit Alarm Circuit Breaker Breaker Float Switch, Pressure Switch, Test/Normal/ Air Blower Test/Normal/Silence Switch Silence Switch Circuit Breaker (Extra component if Alarm Beacon necessary, such as discharge pump) Pressure Switch Terminal Blocks Blower Hardwire Line (Option) Wiring Diagram Horn...
  • Page 36 “A” Control Panel Wiring Diagram p.1 Please provide wiring diagram to licensed electrician for making proper electrical connections. (A copy of this diagram is also provided inside NEMA 4X rated control panel enclosure). Please Note: The basic Fuji Clean control panel does not come equipped with a timer or timing device.
  • Page 37 “A” Control Panel Wiring Diagram p.2...
  • Page 38 Float Switch Information The SJE Rhombus Signalmaster float switch is pre-mounted in Fuji Clean USA treatment systems. This information from SJE Rhombus is supplied for informed, proper handling during the installation process. ELECTRICAL SHOCK HAZARD EXPLOSION OR FIRE HAZARD Disconnect power before installing or servicing this Do not use this product with flammable liquids.

  • Page 39: Start-Up Procedures

    Start-Up Procedures □ 1. Outside Environment Check. The system is accessible and nothing inhibits access to maintenance. • Surface water is draining away from risers and covers. • No signs of physical damage to the treatment system, piping, alarms or components. •...
  • Page 40 □ 6. Set Recirculation Control Valve (gray), and Recirculation Flow Rate. • The recirculation valve should be set according to the table in tank. • Normal recirculation flow should be level with the top edge of the recirculation pipe line cut-out spilling into Chamber 1.
  • Page 41 □ 9. Check Alarm/Control Panel and Air blower. • Check to be sure that Alarm/Control Panel is located in a secure, accessible location. • Check fittings and wire connections; they should be tight and secure. This includes connection between air hose and pressure switch. •...
  • Page 42 No-traffic Area Installation Procedure Checklist Note: Please consult Installation Manual for detailed instructions. Unloading Instructions:  Upon delivery, inspect Fuji Clean tank, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately. ...
  • Page 43 No-traffic Area Installation Procedure Checklist cont.  Step 8 continued: Alarm Panel shall be:  in a well ventilated area as dry and protected from elements as possible  in as close of proximity to FujiMAC air blower as possible ...
  • Page 44 Installation Procedure Checklist for H-20, HS-20, No Support Columns Note: Please consult Installation Manual for detailed instructions. Unloading Instructions:  Upon delivery, inspect Fuji Clean tank, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately. ...
  • Page 45 Installation Procedure for H-20, HS-20 Checklist cont.  Step 8 continued : Alarm Panel shall be:  in a well ventilated area as dry and protected from elements as possible  in as close of proximity to FujiMAC air blower as possible ...
  • Page 46 Installation Procedure Checklist for H-20, HS-20 with Support Columns Note: Please consult Installation Manual for detailed instructions. Unloading Instructions:  Upon delivery, inspect Fuji Clean tank, both outside and inside for possible damage incurred during transport. If you find damage, or have a question, please contact your distributor immediately. ...
  • Page 47 Installation Procedure for H-20, HS-20 with Support Columns Checklist cont.  Step 8 continued: Alarm Panel shall be:  in a well ventilated area as dry and protected from elements as possible  in as close of proximity to FujiMAC air blower as possible ...