DAB e.sybox Series Manual

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Table of Contents

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ENGLISH

INDEX

Key

Warnings

Responsibility

1. General

1.1 Description of the Integrated Inverter

1.2 Integrated expansion vessel

1.3 Integrated electropump

1.4 Technical characteristics

2. Installation

2.1 Vertical Configuration

2.1.1 Hydraulic connections

2.1.2 Loading operation – Installation above head and below head

2.2 Horizontal configuration

2.2.1 Hydraulic connections

2.2.2 Orientation of the interface panel

2.2.3 Loading operation – Installation above head and below head

3. Commissioning

3.1 Electrical connections

3.2 Configuration of the integrated inverter

3.3 Priming

4. Protection systems

4.1 Description of blockages

4.1.1 "BL" AAnti Dry-Run (Protection against dry running)

4.1.2 Anti-Cycling (Protection against continuous cycles without utility request)

4.1.3 Anti-Freeze (Protection against freezing of water in the system)

4.1.4 "BP1" Blockage due to fault of the internal pressure sensor

4.1.5 PB" Blockage due to line voltage outside specifications

4.1.6 "SC" Blockage due to short circuit between the motor phases

4.2 Manual reset of error conditions

4.3 Self-reset of error conditions

5. Inverter electronic control and user interface

5.1 Operation with control unit

5.1.1 Functions made available by control units

5.1.2 Electrical connections of utility inputs and outputs

5.1.3 Safety mode operation

5.1.4 Control unit function setup

5.1.5 Association and disassociation of e.sybox and control unit

6. The keypad and the display

6.1 Direct access with a combination of keys

6.2 Access by name with a drop-down menu

6.3 Structure of the menu pages

6.4 Blocking parameter setting by Password

6.5 Enabling and disabling the motor

7. Meaning of the individual parameters

7.1 User Menu

7.1.1 Status

7.1.2 RS: Rotation speed display

7.1.3 VP: Pressure display

7.1.4 VF: Flow display

7.1.5 PO: Absorbed power display

7.1.6 C1: Phase current display

7.1.7 Operating hours and number of starts

7.1.8 PI: Power histogram

7.1.9 Multi-pump system

7.1.10 Output flow meter

7.1.11 VE: Version display

7.1.12 FF: Fault log display

7.2 Monitor Menu

7.2.1 CT: Display contrast

7.2.2 BK: Display brightness

7.2.3 TK: Backlight switch-on time

7.2.4 LA: Language

7.2.5 TE: Dissipator temperature display

7.3 Setpoint Menu

7.3.1 SP: Setting the setpoint pressure

7.3.2 Setting the auxiliary pressures

7.3.2.1 P1: Setting the auxiliary setpoint 1

7.3.2.2 P2: Setting the auxiliary setpoint 2

7.3.2.3 P3: Setting the auxiliary setpoint 3

7.3.2.4 P4: Setting the auxiliary setpoint 4

7.4 Manual Menu

7.4.1 Status

7.4.2 RI: Speed setting

7.4.3 VP: Pressure display

7.4.4 VF: Flow display

7.4.5 PO: Absorbed power display

7.4.6 C1: Phase current display

7.4.7 RS: Rotation speed display

7.4.8 TE: Dissipator temperature display

7.5 Installer Menu

7.5.1 RP: Setting the pressure fall to restart

7.5.2 OD: Type of plant

7.5.3 AD: Address configuration

Table of Contents

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Summary of Contents for DAB e.sybox Series

Page 1 ENGLISH INDEX 6.2 Access by name with a drop-down menu 6.3 Structure of the menu pages 6.4 Blocking parameter setting by Password 6.5 Enabling and disabling the motor Warnings Responsibility 7. Meaning of the individual parameters 7.1 User Menu 1. General 7.1.1 Status 1.1 Description of the Integrated Inverter 7.1.2 RS: Rotation speed display...
Page 2 ENGLISH 7.5.4 MS: Measuring system 9.4.3 Wireless communication 7.5.5 AS: Association of devices 9.4.4 Connection and setting of the inputs 9.4.5 Parameters linked to multipump operation 7.5.6 PR: Remote pressure sensor 7.6 Technical Assistance Menu 9.4.6 First start of the multipump system 7.6.1 TB: Water lack blockage time 9.4.7 Multipump adjustment 7.6.2 T1: Switch-off time after low pressure signal...
Page 4 ENGLISH and working conditions, have been approved by the person in and working conditions, have been approved by the person in charge of plant safety, authorizing them to perform all the neces- charge of plant safety, authorizing them to perform all the neces- The following symbols have been used in the discussion: The following symbols have been used in the discussion: sary activities, during which they are able to recognize and avoid...
Page 5 ENGLISH Never pull on the cable to detach the plug from the socket. Never pull on the cable to detach the plug from the socket. If the power cable is damaged, it must be replaced by the manu- If the power cable is damaged, it must be replaced by the manu- facturer or by their authorised technical assistance service, so as facturer or by their authorised technical assistance service, so as to avoid any risk.
Page 6 ENGLISH Inside the technical compartment you can access (see Fig.3): Inside the technical compartment you can access (see Fig.3): The system can be installed in 2 different configurations: horizontal (Fig.4) The system can be installed in 2 different configurations: horizontal (Fig.4) or vertical (Fig.5) or vertical (Fig.5).
Page 7 ENGLISH operation of the electropump always and only at maximum power. operation of the electropump always and only at maximum power. it is possible to connect to the unused delivery outlet. When choosing the it is possible to connect to the unused delivery outlet. When choosing the tank, consider that the quantity of water released will also depend on the tank, consider that the quantity of water released will also depend on the The system is configured by the manufacturer to satisfy the majority of...
Page 8: Construction Characteristics
ENGLISH The special structure of the expansion vessel ensures its quan- The special structure of the expansion vessel ensures its quan- It results that, with SP = 3.0 bar, the system is able to ensure a constant It results that, with SP = 3.0 bar, the system is able to ensure a constant tity and duration over time, especially of the diaphragm which tity and duration over time, especially of the diaphragm which pressure at the users that require flow rates respectively between 0 and...
Page 9: Installation
“anti-freeze function”). “anti-freeze function”). Other types of installation configuration are possible using DAB accessory Other types of installation configuration are possible using DAB accessory interfaces: see dedicated paragraph (par.9.2, 9.3).
Page 10 ENGLISH 2.1 - Vertical Configuration 2.1 - Vertical Configuration 2.1.1 Hydraulic connections 2.1.1 Hydraulic connections Remove the 4 support feet from the bottom tray of the packaging and Remove the 4 support feet from the bottom tray of the packaging and Make the connection at input to the system through the mouth on Face F Make the connection at input to the system through the mouth on Face F screw them fully into their brass seats on face C.
Page 11 ENGLISH If the installation is of the “over head” type, install the suction pipe If the installation is of the “over head” type, install the suction pipe 2.2 - Horizontal Configuration Horizontal Configuration 2.2 - from the water source to the pump in such a way as to avoid the from the water source to the pump in such a way as to avoid the Remove the 4 support feet from the bottom tray of the packaging and Remove the 4 support feet from the bottom tray of the packaging and...
Page 12 ENGLISH 2.2.1 Hydraulic connections 2.2.1 Hydraulic connections Make the connection at input to the system through the mouth on Face C Make the connection at input to the system through the mouth on Face C marked “IN” in Fig.9 (suction connection). Then remove the respective cap marked “IN”...
Page 13 ENGLISH cap, use the accessory tool (Fig.3_point 5) or a screwdriver. You must survey cap, use the accessory tool (Fig.3_point 5) or a screwdriver. You must survey the operation and close the loading door as soon as the water comes out (how- the operation and close the loading door as soon as the water comes out (how- ever it is recommended to fit a check valve in the section of the suction pipe ever it is recommended to fit a check valve in the section of the suction pipe...
Page 14 ENGLISH There are many other operating modes and accessory functions. Thanks There are many other operating modes and accessory functions. Thanks to the different possible settings and the availability of configurable input to the different possible settings and the availability of configurable input and output channels, it is possible to adapt the inverter operation to the and output channels, it is possible to adapt the inverter operation to the requirements of various systems.
Page 15: Protection Systems
ENGLISH When “+” is pressed the pump enters the priming procedure: it starts work- When “+” is pressed the pump enters the priming procedure: it starts work- pressing and releasing the + and – keys. If the error condition remains, you pressing and releasing the + and –...
Page 16 ENGLISH 4.1.3 - Anti-Freeze (Protection against freezing of water in the sys 4.1.3 - Anti-Freeze (Protection against freezing of water in the system) 4.1 - Description of blockages 4.1 - Description of blockages tem) The change of state of water from liquid to solid involves an increase in The change of state of water from liquid to solid involves an increase in 4.1.1 - 4.1.1 - “BL”...
Page 17 ENGLISH 4.2 - Manual reset of error conditions 4.2 - Manual reset of error conditions Blockage due to line - It is reset when it returns to a specific voltage outside speci- In error status, the user can cancel the error by forcing a new attempt, In error status, the user can cancel the error by forcing a new attempt, voltage fications...
Page 18 ENGLISH Combining one or more e.syboxes with a control unit allows the use of: Combining one or more e.syboxes with a control unit allows the use of: e.sybox response • Digital inputs • Digital inputs No control Control unit associated •...
Page 19 ENGLISH If the control unit is associated (it is included in the e.sybox’s wireless net- If the control unit is associated (it is included in the e.sybox’s wireless net- No action System in No action System in =10, 11, 12, work) but is not present or not visible due to problems, when the param- work) but is not present or not visible due to problems, when the param- 13 Kiwa function...
Page 20: The Keypad And The Display
ENGLISH 6 - THE KEYPAD AND THE DISPLAY 6 - THE KEYPAD AND THE DISPLAY Decreases the current parameter (if it is an editable parameter). Increases the current parameter (if it is an editable parameter). Table 6: Key functions Holding down the “+” key or the “-” key allows the automatic increase/ Holding down the “+”...
Page 21: Direct Access Keys
ENGLISH when configured to work in communication mode, communication when configured to work in communication mode, communication is not available, is not detected, or there are problems. is not available, is not detected, or there are problems. It blinks It blinks DIRECT ACCESS KEYS MENU NAME HOLD-DOWN TIME...
Page 22 ENGLISH Reduced menu (visible) Extended menu (direct access or password) Manual Menu User Menu Monitor Menu Setpoint Menu Installer Menu Tech. Assist. Menu set-minus-plus Main Menu set-minus mode-set-minus mode-set-plus mode mode-set Decrease pressure STATUS STATO MAIN Block time for (Main Page) Contrast Setpoint pressure for restart...
Page 23 ENGLISH Fault & Warning Anti Cycling (Log) Anti-blocking AntiFreeze Function input 1 Function input 2 Function input 3 Function input 4 Function output 1 Function output 2 Firmware update Reset faults and warnings Modify Password...
Page 24 ENGLISH Identifying colours Modification of parameters in multi-pump assemblies Set of sensitive parameters. These parameters must be aligned so that the multi-pump system can start. The modification of one of these on any devices re- sults in automatic alignment on all the other devices without any question.
Page 25 ENGLISH If the case occurs the following may appear: If the case occurs the following may appear: Fault indications Fault indications Warning indications Warning indications Indications of the functions associated with the inputs Indications of the functions associated with the inputs Specific icons Specific icons The error conditions are indicated in Table 2.
Page 26: Meaning Of The Individual Parameters
ENGLISH The other menu pages vary with the associated functions and are de- The other menu pages vary with the associated functions and are de- 6.4 - Blocking parameter setting by Password 6.4 - Blocking parameter setting by Password scribed later by type of indication or setting. Once you have entered any scribed later by type of indication or setting.
Page 27 ENGLISH 7.1.5 - PO: Absorbed power display 7.1.5 - PO: Absorbed power display 7.1.9 - Multi-pump system 7.1.9 - Multi-pump system Power absorbed by the electropump in [kW]. Power absorbed by the electropump in [kW]. Displays the system status when in the presence of a multi-pump instal- Displays the system status when in the presence of a multi-pump instal- A flashing round symbol may appear under the symbol of the measured A flashing round symbol may appear under the symbol of the measured...
Page 28 ENGLISH When the backlight is off, the first time any key is pressed has the sole When the backlight is off, the first time any key is pressed has the sole 7.1.12- FF: Fault log display 7.1.12- FF: Fault log display Chronological display of the faults that have occurred during system op- Chronological display of the faults that have occurred during system op- effect of restoring the backlighting.
Page 29 ENGLISH If several auxiliary functions associated with several inputs are If several auxiliary functions associated with several inputs are 7.4 - Manual Menu 7.4 - Manual Menu active at the same time, the device will set the lowest pressure active at the same time, the device will set the lowest pressure From the main menu, hold down simultaneously the “SET”...
Page 30 ENGLISH Press SET to leave this menu and return to the main menu. Press SET to leave this menu and return to the main menu. 7.4.1 - Status: 7.4.1 - Status: Displays the pump status. Displays the pump status. 7.5.1 - RP: Setting the pressure fall to restart 7.5.1 - RP: Setting the pressure fall to restart Expresses the fall in pressure with respect to the SP value which causes Expresses the fall in pressure with respect to the SP value which causes...
Page 31 ENGLISH 7.5.3 - AD: Address configuration 7.5.3 - AD: Address configuration 7.5.5 - AS: Association of devices 7.5.5 - AS: Association of devices This is significant only in a multi-pump connection. Set the communication This is significant only in a multi-pump connection. Set the communication Allows connection/disconnection with the following devices Allows connection/disconnection with the following devices address to be assigned to the device.
Page 32 ENGLISH The search status for association remains active until the device to be The search status for association remains active until the device to be As soon as a connection is established between the e.sybox and con- As soon as a connection is established between the e.sybox and con- associated is detected (irrespective of the result of association);...
Page 33 ENGLISH signal can be received on each of the 4 inputs by suitably configuring the signal can be received on each of the 4 inputs by suitably configuring the 7.6.8 - NA: Active devices 7.6.8 - NA: Active devices input (see Setup of auxiliary digital inputs IN1, IN2, IN3, IN4 par 7.6.15). input (see Setup of auxiliary digital inputs IN1, IN2, IN3, IN4 par 7.6.15).
Page 34 ENGLISH serve, the effect obtained is that, if there are no problems, the reserve de- serve, the effect obtained is that, if there are no problems, the reserve de- Example 3: Example 3: vice does not participate in regular pumping; instead, if one of the devices vice does not participate in regular pumping;...
Page 35 ENGLISH If the parameter ET (Max. switching time) is set at 0, there will If the parameter ET (Max. switching time) is set at 0, there will Factory configurations of the digital be exchange at each restart, irrespective of the pump’s actual be exchange at each restart, irrespective of the pump’s actual inputs IN1, IN2, IN3, IN4 work time.
Page 36 ENGLISH inputs, the system will indicate F1 when at least one function is activated inputs, the system will indicate F1 when at least one function is activated Reset of resettable blocks NO and will remove the alarm when none is activated. and will remove the alarm when none is activated.
Page 37 ENGLISH When you are working with the auxiliary setpoint, to return to working with When you are working with the auxiliary setpoint, to return to working with For the system to work with the disable function, the input must be active For the system to work with the disable function, the input must be active setpoint SP, the input must not be active for at least 1 sec.
Page 38 ENGLISH 7.6.15.5 - Setting low pressure detection (KIWA) 7.6.15.5 - Setting low pressure detection (KIWA) Block of system The minimum pressure switch that detects low pressure can be connected The minimum pressure switch that detects low pressure can be connected for low pressure to any input (for the electrical connections refer to the control unit manu- to any input (for the electrical connections refer to the control unit manu-...
Page 39 ENGLISH 7.6.20 - RF: Fault and warning reset 7.6.20 - RF: Fault and warning reset 7.6.17 - O1: Setting output 1 function 7.6.17 - O1: Setting output 1 function Output 1 communicates an active alarm (it indicates that a system block has Output 1 communicates an active alarm (it indicates that a system block has Holding down the + and –...
Page 40: Reset And Factory Settings
ENGLISH 8 - RESET AND FACTORY SETTINGS 8 - RESET AND FACTORY SETTINGS • Make a note of the number present on the password page, send Make a note of the number present on the password page, send • a mail with this number to your service centre, in a few days you a mail with this number to your service centre, in a few days you 8.1 - General system reset 8.1 - General system reset...
Page 41 ENGLISH Active devices Factory settings Simultaneous devices Identifying Configuration of the Description Value code Installation Memo 1 (Auto) reserve Backlight lighting T 2 min Max. switching time [h] Language Anti-blocking function 1(Enable) Setpoint pressure [bar] Antifreeze 1(Enable) Setpoint P1 [bar] Function I1 0 (Disable) Setpoint P2 [bar]...
Page 42: Particular Installations
ENGLISH 7. 7. fill the pump, connect the power supply, start the system. fill the pump, connect the power supply, start the system. 9 - PARTICULAR INSTALLATIONS 9 - PARTICULAR INSTALLATIONS 9.1 - Inhibiting self-priming 9.1 - Inhibiting self-priming The product is made and supplied with the capacity of being self-priming. The product is made and supplied with the capacity of being self-priming.
Page 43 (wire- communicate with one another by means of the connection provided (wire- DAB supplies an accessory kit for Quick Connection of the system. This is DAB supplies an accessory kit for Quick Connection of the system. This is less).
Page 44 ENGLISH The pumps must all be connected to a single delivery manifold: The pumps must all be connected to a single delivery manifold: 9.4.5 Parameters concerning multipump 9.4.5 Parameters concerning multipump Parameters with local significance Parameters with local significance For good operation of the pressure boosting set, the following For good operation of the pressure boosting set, the following These are parameters that can be divided among the various devices and These are parameters that can be divided among the various devices and...
Page 45 ENGLISH • GI • GI Integral gain Integral gain List of parameters with optional alignment: List of parameters with optional alignment: • GP • GP Proportional gain Proportional gain • I1 • I1 Input 1 setting Input 1 setting • LA •...
Page 46 ENGLISH is configured as reserve, it is returned to minimum priority to preserve it is configured as reserve, it is returned to minimum priority to preserve it 9.4.8 - Assigning the starting order 9.4.8 - Assigning the starting order Each time the system is switched on a starting order is associated with Each time the system is switched on a starting order is associated with from wear.
Page 47: Maintenance
ENGLISH In the DAB catalogue there is a Kit for the integrated creation of a booster In the DAB catalogue there is a Kit for the integrated creation of a booster 10. MAINTENANCE 10. MAINTENANCE set of 2 systems. The booster made with the DAB kit appears as in Fig.21 set of 2 systems.
Page 48 ENGLISH To use the cross key you must put the unused key “1” away in a To use the cross key you must put the unused key “1” away in a safe place so that it does not get lost, or else put it back in its seat safe place so that it does not get lost, or else put it back in its seat inside key “3”...
Page 49 ENGLISH Though essentially drained, the system is unable to expel all the Though essentially drained, the system is unable to expel all the Use of end “E”: Use of end “E”: this is practically a straight tip screwdriver this is practically a straight tip screwdriver water that it contains.
Page 50 ENGLISH rather than the cartridge. If the key is lost or damaged, the same rather than the cartridge. If the key is lost or damaged, the same operation can be performed with pliers. operation can be performed with pliers. Should one or more O-rings be lost or damaged during mainte- Should one or more O-rings be lost or damaged during mainte- nance operations on the non-return valve, they must be replaced.
Page 51 ENGLISH If the e.sybox units in the group to be created have different firmware ver- If the e.sybox units in the group to be created have different firmware ver- Semiautomatic: the Master must have a firmware version of 4.00 or the Master must have a firmware version of 4.00 or •...
Page 52: Troubleshooting
ENGLISH • If several e.sybox units have to be updated the procedure must be re- If several e.sybox units have to be updated the procedure must be re- The e.sybox with the older firmware (Slave) will show the screen: The e.sybox with the older firmware (Slave) will show the screen: •...
Page 53 ENGLISH Solving typical problems Solving typical problems 1. As the suction depth increases the hydraulic performance of the product decreases (De- Probable Causes Remedies Fault scription of the Electropump). Check whether the suction 1. Suction depth too depth can be reduced. Use high.
Page 54 ENGLISH 13 - DISPOSAL 13 - DISPOSAL 1. No water. 1-2. Prime the pump and check This product or its parts must be disposed of in an environment-friendly This product or its parts must be disposed of in an environment-friendly 2.

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