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Summary of Contents for Excelitas Technologies OmniCure S1500 PRO
- Page 1 OmniCure S1500 PRO ® S2000 PRO/ELITE USER’S GUIDE Excelitas Canada Inc. 2260 Argentia Road Mississauga (ON) L5N 6H7 Canada +1 905.821.2600 www.excelitas.com Printed in Canada Draft Rev 5 - I –...
- Page 2 User Guide S1500 and S2000 PRO/ELITE User’s Guide © Excelitas Canada Inc. All rights reserved No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language in any form by any means without the prior written consent of Every effort has been made to insure Excelitas Canada Inc.
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Page 3: Table Of Contents
User Guide 1 Table of Contents Excelitas Canada Inc...................... I Table of Contents ....................2 Table of Figures ....................... 4 Introduction ......................5 Getting Started ......................6 Box Contents: ....................6 Front Panel ...................... 7 Rear Panel ....................... 8 Safety Precautions .................... - Page 4 User Guide 21.1 Replacing the Lamp Module ................46 21.2 Replacing the External Fuses ................ 46 21.3 Replacing the Air Filter ................... 46 21.4 Replacing The Bandpass Filter ..............47 21.5 Light Guide Cleaning ..................47 22 Troubleshooting ....................49 23 Technical Specifications ..................
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Page 5: Table Of Figures
User Guide 2 Table of Figures Figure 1 Front Panel......................7 Figure 2 Rear Panel ......................8 Figure 3 Lamp Housing Panel ..................13 Figure 4 Lamp Direction ....................14 Figure 5 Lamp Connection .................... 14 Figure 6 Active Low Signal Circuit Configuration: ............27 Figure 7 Active High Signal Circuit Configuration: ............ -
Page 6: Introduction
User Guide 3 Introduction The OmniCure® S2000 PRO/ELITE represents a new standard in UV Curing. It gives you the power, control and reliability never before available in such a cost effective UV curing system. The S2000 PRO/ELITE joins the Excelitas Canada family of light systems offering the same high level of innovation, quality and reliability that our customers have come to expect. -
Page 7: Getting Started
User Guide 4 Getting Started 4.1 Box Contents: 1. The S2000 PRO/ELITE UV/Visible Spot Curing Unit 2. The 200W lamp module 3. Optical filter (Selected wavelength) 4. UV Safety Glasses 5. Foot Pedal Switch 6. Lamp Housing Access Tool (fastened beneath the system housing) 7. -
Page 8: Front Panel
User Guide 4.2 Front Panel 4.3” LCD T OUCH CREEN ISPLAY BUTTON YSTEM LIGHT NAVIGATION GUIDE AND PANEL STATUS INDICATOR TART XPOSURE RIGGER LIGHT GUIDE PORT SD C ARD SLOT ONTACT RADIOMETER AREA CALIBRATION PORT Figure 1 Front Panel - 7 –... -
Page 9: Rear Panel
User Guide 4.3 Rear Panel XHAUST TTACHMENT AC RECEPTACLE XHAUST AND DUAL FUSE HOLDER Product ONNECTOR Label RODUCT ABEL ANALOG JACK FOOT PEDAL XHAUST USB T XHAUST DUCT RJ45 ATTACHMENT THERNET Figure 2 Rear Panel - 8 –... -
Page 10: Safety Precautions
User Guide 5 Safety Precautions 5.1 Glossary of Symbols Caution risk of danger – consult accompanying documents. Risk Group WARNING: UV emitted from this product. Avoid eye and skin exposure to unshielded product. WARNING: Possibly hazardous optical radiation emitted from this product. Do not stare into operating lamp. -
Page 11: Safety Precautions
User Guide 5.3 Safety Precautions The S2000 PRO/ELITE is equipped with two safety sensors to protect the user from accidental UV exposure. In addition, please observe the following precautions during use. This Series of cautions, warnings and dangers relate to the operation and maintenance of the S2000 PRO/ELITE. - Page 12 User Guide Danger This unit contains HIGH VOLTAGE components. It is recommended that ONLY QUALIFIED TECHNICAL PERSONNEL perform any testing or repairs. Monitoring the unit during manual operation The Level of UV energy supplied by the S2000 PRO/ELITE is sufficient to ignite flammable substances.
- Page 13 User Guide Warning The method in which lamps are disposed of must comply with local rules & regulations for disposal of hazardous materials. Lamps may be returned to , providing they are returned in its original packaging. Excelitas Canada Excelitas will dispose of them in the appropriate manner.
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Page 14: Installing The Lamp Module
User Guide 6 Installing the Lamp Module The S2000 PRO/ELITE curing system can detect and adjust its parameters for all lamp options offered with the product. Please follow these steps to install the lamp. Note: Refer to Section 3 – Safety Precautions before proceeding 6.1.1 Be sure the AC POWER cord is disconnected from the unit. - Page 15 User Guide 6.1.4 As illustrated below position the lamp facing towards the front of the unit with the POWER leads facing towards you. The lamp should be aligned so that the leading edge of the reflector (lamp rim) fits into the mounting groove on the lamp holder assembly.
- Page 16 User Guide 6.1.6 Locate the 4-pin Intelli-Lamp sensor connector at the rear of the lamp module and connect it to its mate located on the top of the lamp-housing wall. Tip: the Intelli-lamp connector will only attach in the correct orientation. If you are having difficulty attaching the connector, try rotating it by 180º.
- Page 17 User Guide 6.1.8 Ensure the lamp anode cooling fin (bar) and lamp power lead, at the front of the lamp, are centered within the lamp holder cut out. Rotate the lamp as required. 6.1.9 Replace the lamp housing side panel and tighten the fastening screw. Note 1: if the lamp housing panel is not secured completely the lamp will not strike and the system will not turn on.
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Page 18: Inserting And Removing The Light Guide
User Guide 7 Inserting and Removing the Light Guide Note: 3mm single leg liquid light guides are not compatible with the S2000 PRO/ELITE! 7.1.1 Ensure that the protective end caps are removed from both the input and output ends of the light guide prior to installation. 7.1.2 Insert the light guide into the light guide port located on the front panel of the unit. -
Page 19: Powering Up And Powering Down
User Guide 8 Powering Up and Powering Down Lamp Warm-UP: The ARC lamp has 3 distinct phases of operation; 1.Ignition. 2. Warm-up. recommends 20 minutes of proper warm-up Excelitas Canada and to ensure a stable optical output. 3. Stable Operation. It is recommended that phase 1 and 2 are not interrupted. -
Page 20: Output Intensity Modes/Calibration Process
User Guide 9 Output Intensity Modes/Calibration Process 9.1.1 Calibration of the exposure timer is not required. The S2000 PRO/ELITE system uses a quarts crystal to generate it’s system 9.1.2 clock signal. It provides a stable and precise clock signal to the S2000 PRO/ELITE control system and sub-systems, including the timing module of the light intensity control shutter. - Page 21 User Guide 9.1.12 When the CAL button is pressed for less than 5 seconds, and then released, the radiometer will send the set point to the S2000 PRO/ELITE thus setting the S2000 PRO/ELITE in the absolute mode. Additionally, the current light guide diameter value selected by the radiometer will be transferred to the S2000 PRO/ELITE.
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Page 22: Adjusting The Light Output
User Guide 10 Adjusting the Light Output Your S2000 PRO/ELITE system includes an iris adjustment to control the intensity level of the light output from the unit. The intensity level adjustment is possible from the RUN screen using the touch panel or the navigation UP and navigation Down button. -
Page 23: Adjusting The Light Output In The Absolute Mode
User Guide 10.1.2 - Blank - Note: While in Level Mode, pressing the start/stop button will manually open the shutter until the start/stop button is pressed again to close the shutter. The timer function will not be activated. 10.1.3 - Blank - 10.1.4 Note: The shutter must be in the open position to make adjustments to the iris position. - Page 24 User Guide Warning UV light will be emitted from the light guide. The light could severely damage the cornea and retina of the eye if the light is observed directly. Eye shielding must be used at all times as well as clothing to protect exposed skin. Note: The shutter will not open if the light guide is not inserted properly.
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Page 25: Locking And Unlocking The Up/Down Adjustment Button
User Guide 11 Locking and Unlocking the UP/DOWN Adjustment Button 11.1.1 Your S2000 PRO/ELITE system allows you to disable all but basic run functions. When the system is locked, no modifications to the set time, the optical output power or the system’s settings can be made. This can help to ensure process control when multiple operators are using the same equipment. -
Page 26: Timed Exposures
User Guide 12 Timed Exposures Your S2000 PRO/ELITE system includes a timer to automatically close the shutter after a user selected amount of time. Adjustments to the exposure time can only be made when the S2000 PRO/ELITE unit is in Count Down mode. 12.1 Adjusting the Exposure Time 12.1.1 Set the mode to Count Down from the Run screen... -
Page 27: Interfacing With The S2000 Pro/Elite
User Guide 13 Interfacing with the S2000 PRO/ELITE 13.1 Connection Options 13.1.1 The S2000 PRO/ELITE is designed to be fully automated both quickly and easily via PLC control or computer control using the RS-232 port. All of the advanced features ensuring process control and curing repeatability can be accessed through built in standard optically isolated I/O signals. - Page 28 User Guide Figure 6 Active Low Signal Circuit Configuration: Figure 7 Active High Signal Circuit Configuration: - 27 –...
- Page 29 User Guide 13.2.2 Input Signals The "digital" inputs have the following characteristics: >polarized type, input device optocoupler, photo-diode, cathode side >logic Level active low, zero voltage input >max open circuit output voltage: 6 VDC >max current sinking requirement: >logic low time for momentary 150mS, minimum The diagram below is a sample connection method which may be utilized for the S2000 PRO/ELITE rear panel I/O connections:...
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Page 30: Table 1 "P1" Pin-Out
User Guide 13.2.3 Analog Signals The analog I/O signals have the following characteristics: Intensity Monitor Output >output voltage: 1-5VDC >maximum output current: 1mA Intensity Control Input >input voltage: 1-5VDC >maximum input current: 500 µA Four I/O signal connectors are located on the rear panel of the S2000 PRO/ELITE and one connector located is located on the right side of the front panel. -
Page 31: Table 2 "P3" Pin-Out
User Guide 13.2.6 Blank Table 2 “P3” Pin-Out - 30 –... -
Page 32: Radiometer Rs-232 Phono Connector: Signal Descriptions
User Guide 13.3 Radiometer RS-232 Phono Connector: Signal Descriptions The front panel RS-232 stereo phono connector is labelled “Radiometer”. This 13.3.1 connector is used to connect S2000 PRO/ELITE to the R2000 Radiometer for calibration and setup purposes. It is a RS-232 connector dedicated to communication with the R2000 Radiometer. -
Page 33: Messages / Indicators
User Guide 15 Messages / Indicators The S2000 PRO/ELITE display provide information to the user to aid in unit operation and to advise when certain conditions exist. - 32 –... -
Page 34: Led Light Ring
User Guide 16 LED Light Ring The LED light ring indicator displays the status of the following: Light Guide Lamp Shutter Calibration The following table describes LED status and descriptions of each status in details. Description LED Indicator Closed-loop feedback calibration Green –... -
Page 35: Clearing Audible Alarm
User Guide 17 Clearing Audible Alarm 17.1.1 The S2000 PRO/ELITE provides an audible alarm to alert the user of various error conditions. 17.1.2 To clear the audible alarm: Press the front panel start/stop button or prompt on LCD screen Note: Alternately, depressing the foot pedal, or providing a momentary contact closure on the rear panel analog jack, will clear an audible alarm. -
Page 36: Command Descriptions
User Guide 18.3.2 When the carriage return character (CR) is received, the S2000 PRO/ELITE will respond with an error message if there is a problem. For example: “Err67\r” Error Message Response: 18.3.3 If there are no errors, the S2000 PRO/ELITE will respond as indicated below. In the example, the XX presents one byte CRC8 value. - Page 37 User Guide If “50XX\r” is received, the unit status is as follows: Alarm - Off; Shutter Home – Pass; Lamp – On; Lamp Ready – Yes; Shutter – Close; Front Panel – locked; Calibration – No; Exposure Fault – No. Note: Please refer to Table 6 Unit Status for details.
- Page 38 User Guide Example: If “20XX\r” is responded, the unit was calibrated when the lamp hours was 20. Note: Need CAL – the S2000 PRO/ELITE need to be calibrated before the calibrated lamp hours can be obtained. 14. Get iris Level Command to S2000 PRO/ELITE;...
- Page 39 User Guide If “10XX\r” is responded, the software version on the I/O board will be 1.0. 19. Get S2000 PRO/ELITE serial number Command to S2000 PRO/ELITE; GSN Response from S2000 PRO/ELITE; n (n represents a integer number) Example: If “20XX\r” is responded, the S2000 PRO/ELITE serial number will be 20.
- Page 40 User Guide Example: If “15.66XX\r” is responded, the S2000 PRO/ELITE irradiance set point will be 15.66 W/cm2. If the unit is in LEVEL mode, “Need CAL” will be the response. 23. Get S2000 PRO/ELITE actual irradiance reading Command to S2000 PRO/ELITE; GIM Response from S2000 PRO/ELITE;...
- Page 41 User Guide 26. Set exposure time Command to S2000 PRO/ELITE; STMn Note: 2 ≤ n ≤ 9999 n must be a integer number Example: If “STM10XX\r” is set, the S2000 PRO/ELITE exposure time will be 1 second Response from S2000 PRO/ELITE; Received –...
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Page 42: Command Timing Specification
User Guide Need CAL – the S2000 PRO/ELITE need to be calibrated before the value can be set. EXP – the S2000 PRO/ELITE is running a timed exposure, so the value cannot be set. 29. Get PLC Mode Command to S2000 PRO/ELITE; GPM Response from S2000 PRO/ELITE;... - Page 43 User Guide String Textcom= "GLG"; Command_CRC; Timer1->Enabled = false; Cmd33->Enabled = false; Command = Textcom.c_str(); Command_CRC = CalcCRC8(0, Command, 3); // Calculate CRC8 for the command “GLG” Screen->Cursor = crHourGlass; // Show hourglass cursor Application->ProcessMessages(); while (Tries--) ComPort->FlushInBuffer(); ComPort->FlushOutBuffer(); ComPort->PutString(Textcom); // send the command “GLG”...
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Page 44: Table 6 Unit Status
User Guide return; } else { LG_diameter = atof(RdPtr); Edit9->Text = FloatToStrF(LG_diameter, ffFixed, 12, 3); Screen->Cursor = crDefault; Cmd33->Enabled = true; Timer1->Enabled = true; Application->ProcessMessages(); return; if (TimeOut) MessageDlg("No response from Unit", mtError, TMsgDlgButtons() << mbCancel, NULL); Screen->Cursor = crDefault; Cmd33->Enabled = true;... -
Page 45: S2000 Pro/Elite Web Graphical User Interface
User Guide CRC8 sample code: unsigned char CalcCRC8(unsigned char *Data) // calc 8 bit CRC unsigned char LoopCntr; unsigned char CRC8; unsigned char A; unsigned char i; CRC8 = 0; // reset CRC8 for (i = 0; i < 8; i++){ // data loop A = *Data++;... -
Page 46: Routine Care And Maintenance
User Guide 21 Routine Care and Maintenance 1. Operate the unit in a well ventilated area with at least six inches clearance at the rear of the unit for proper air flow. Do not place any objects below the unit, between the feet as this will restrict airflow through the bottom of the front face plate. -
Page 47: Replacing The Lamp Module
User Guide 21.1 Replacing the Lamp Module 21.1.1 The S2000 PRO/ELITE comes with a choice of a standard or surface curing lamp. Please ensure that the appropriate type lamp has been selected for your curing application. The part number of the lamp module is available on the lamp box. -
Page 48: Replacing The Bandpass Filter
User Guide 21.4 Replacing The Bandpass Filter 21.4.1 The S2000 PRO/ELITE includes a bandpass filter to limit the wavelengths of light for your application. There are 5 bandpass filters available, which are selected at the time of purchase Part # Description Filter 365 nm Filter 250-450 nm... - Page 49 User Guide Notes: 1. The staining which appears on the light emitting end of the light guide is the result of gaseous burn-off from the UV adhesive. 2. Inspect light guide optical input port of R2000 Radiometer for signs of residual gaseous burn-off powder/dirt, transferred from the light emitting end of the light guide, clean as stated below.
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Page 50: Troubleshooting
User Guide 22 Troubleshooting Decimal Point Display Alarm Message Description Status Table 9 Message References Note: The Alarm will be “On” if the light guide is not fully inserted and the shutter is supposed to be open - 49 –... -
Page 51: Table 10 Front Panel Led Descriptions
User Guide LED Indicator Status Description Table 10 Front Panel LED Descriptions - 50 –... -
Page 52: Table 11 Front Panel Button Descriptions
User Guide Front Panel Buttons Position Description Start/Stop Button Depressed Shutter Activation Momentary Center button Select Depressed Momentary Navigates up. Increases intensity UP Button Depressed value. Momentary Navigates down. Decreases intensity DOWN Button Depressed value Momentary Left Button Navigates left. Decreases time. Depressed Momentary Right Button... - Page 53 User Guide 3. There are no bends, kinks, or other physical damage to the guide. Replace the light guide if there is any physical damage. 4. The lamp has been installed correctly. See section 6 – Installing the Lamp Module. It may be necessary to replace the lamp or to replace the light guide.
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Page 54: Technical Specifications
User Guide 23 Technical Specifications OmniCure ® S2000 PRO/ELITE Exposure Timer Tolerance: +/- 250ms or +/- 1% of the exposure time setting, whichever is greater. OmniCure ® S2000 PRO/ELITE Output Accuracy (with close-loop feedback activated): +/-5% or 200mW/cm2, whichever is greater. OmniCure®... -
Page 55: Lamp Module
User Guide 23.1 Lamp Module A – Rim of Lamp Reflector B – Reflector C – Back ceramic Mount D – Intelli-Lamp Connector E – Power Connector Lamp Module 200W Mercury DC: Standard or Surface Excelitas Canada Curing Focal Point of Spot 52.875 mm Lamp Module Life 2000 hours... -
Page 56: Light Guide
User Guide 23.2 Light Guide Light Delivery Flexible High Power Fibre Light Guides will be available in a variety of lengths with a variety of core diameters. Note: 3mm single leg liquid light guides are not compatible with the S2000 PRO/ELITE! Power Input... -
Page 57: I/O Ports (Including Rs-232)
User Guide 23.3 I/O Ports (including RS-232) 23.3.1 The S2000 PRO/ELITE has 5 different I/O ports; 4 located on the back of the unit. The 1st port is a simple 2-wire, audio style jack that can be connected to a foot pedal (supplied with each unit) or any other electro-mechanical triggering device. -
Page 58: Noise And The Omnicure S2000 Pro/Elite
User Guide 23.6 Noise and the OmniCure S2000 PRO/ELITE Using the S2000 PRO/ELITE in a Noisy Environment What is Noise? "Electrical noise" is a term used to describe unwanted electronic emissions. Noise is actually comprised of RFI (Radio Frequency Interference) EMI (Electro Magnetic Interference) and other similar sources of energy. - Page 59 User Guide 23.6.3 Shielding Any wire or cable assembly entering or exiting the S2000 PRO/ELITE may act like an antenna which will pick up noise and transmit it to the internal electronics. This may cause the S2000 PRO/ELITE to operate erratically. There are several ways in which the S2000 PRO/ELITE can be shielded (protected).
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Page 60: Regulatory Compliance
User Guide 24 Regulatory Compliance 24.1 Product Safety and Electromagnetic Compatibility: *to be completed after regulatory** CE Marking Council Directive 2014/35/EU Low Voltage Directive Council Directive 2014/30/EU EMC Directive Council Directive 2012/19/EU WEEE Directive Council Directive 2011/65/EU RoHS as amended by (EU) 2015/863 Council Directive 2014/53/EU Radio Equipment 24.2 FCC Part 15 Subpart B, Class A - Unintentional Radiators... -
Page 61: Weee Directive
2. L’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. WARNING Changes or modifications not expressly approved by Excelitas Technologies could void the user’s authority to operate the equipment. 24.4 WEEE Directive... -
Page 62: China Rohs
User Guide Those systems will reuse or recycle most of the materials of your end life equipment in a sound way. The crossed-out wheeled bin symbol indicated above invites you to use those systems. If you need more information on the collection, reuse and recycling systems, please contact your local or regional waste administration. -
Page 63: Miscellaneous
User Guide Receiver: Carrier Frequency: 13.56 MHz Subcarrier Frequency: 847.5 kHz Subcarrier Data: ISO_14443 Type A Modified Manchester ISO_14443 Type B NRZ_L BPSK 24.8 Miscellaneous 4.3” LCD touch screen Display: Keypad: 6 tactile buttons, 4 navigation, 1 select, 1 start/stop Specifications may vary slightly and are subject to change without notice. -
Page 64: Warranty
User Guide 25 Warranty 25.1.1 warrants the original purchaser for a period of one (1) full year, Excelitas Canada calculated from the date of purchase, that the equipment sold is free from defects in material and workmanship. All repairs are warranted for 90 days. 25.1.2 In the event of a claim under this warranty, the equipment is to be sent postage and carriage paid to the... -
Page 65: Replacement Bulb Warranty
User Guide 25.2 Replacement Bulb Warranty 25.2.1 If the S2000 PRO/ELITE bulb fails to strike during the warranty period of 2000 hours, the bulb will be replaced under warranty. In the event of a claim under this guarantee, the lamp is to be sent postage and carriage paid, including a description of the fault, to the Service Centre. -
Page 66: Contact Information
User Guide 26 Contact Information 2260 Argentia Road Excelitas Canada Mississauga, Ontario L5N 6H7 CANADA Tel.:+1 905 821-2600 Toll.:+1 800 668-8752 (USA and Canada) Fax:+1 905 821-2055 https://www.excelitas.com/omnicure-x-cite-inquiries Technical Assistance techsupport@excelitas.com https://www.excelitas.com/ox_service_request_form For a complete listing of Authorized OmniCure Distributors and Service Centers, please go to the main web site: https://www.excelitas.com/dealer-search - 65 –... -
Page 67: Addendums
User Guide 27 Addendums 27.1.1 Blank - 66 –...
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