Excelitas Technologies OmniCure AC2 Series Installation Reference Manual

Uv curing solutions

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OmniCure® AC2 Series
Model
AC275-365
AC275-395
AC275F-365
AC275F-395
AC2110-365
AC2110F-365
AC2110-395
AC2110F-395
Installation/Reference Guide
Excelitas Canada Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.excelitas.com
UV Curing Solutions
Applicable for the following UV LED Head models:
Array Curing Width
75mm
75 mm
75mm
75mm
110 mm
110 mm
110 mm
110 mm
Part Numbers
019-00251R
019-00236R
019-00270R
019-00263R
019-00271R
019-00272R
019-00239R
019-00254R
035-00589R Rev.5.0

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Summary of Contents for Excelitas Technologies OmniCure AC2 Series

  • Page 1 OmniCure® AC2 Series UV Curing Solutions Applicable for the following UV LED Head models: Model Array Curing Width Part Numbers 75mm 019-00251R AC275-365 75 mm 019-00236R AC275-395 AC275F-365 75mm 019-00270R 75mm 019-00263R AC275F-395 AC2110-365 110 mm 019-00271R AC2110F-365 110 mm 019-00272R 110 mm 019-00239R...
  • Page 2 OmniCure® AC2 Series UV Curing Solutions Installation/Reference Guide 035-00589R Excelitas Canada Inc. 2015 All rights reserved No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language in and form by any means without the prior written consent of Excelitas Canada Inc.
  • Page 3 OmniCure® AC2 Series UV Curing Solutions Revision History Revision # Comments Rev 1.0 Initial release Rev 2.0 Revised pins for enabling LED Rev3.0 Release of new models Rev 4.0 Updated regulatory section and corrections to technical tables Rev 5.0 Updated to China RoHs guidelines http://www.excelitas.com/omnicure Excelitas Canada Inc.
  • Page 4: Table Of Contents

    10.3 Regulatory Compliance ..........................17 Warranty ............................19 11.1 Checking Your Warranty Status ........................19 11.2 Replacement UV LED Module Warranty ....................19 11.3 Returning your AC2- System to Excelitas Technologies for Service ............19 Contact Information .......................... 21 http://www.excelitas.com/omnicure Excelitas Canada Inc. 2015 All rights reserved 035-xxxxxR, rev.1...
  • Page 5 OmniCure® AC2 Series UV Curing Solutions Figures Figure 1 UV LED Head (front) ............................6 Figure 2 UV LED Head (side, top) ..........................6 Figure 3 UV LED Head (back) ............................6 Figure 4 PLC2000 Remote Control Console ........................7 Figure 5 PLC Connector (looking at UV Head).
  • Page 6: Introduction

    LEDs operating efficiently and reliably while minimising the resultant noise levels. In the Excelitas Technologies family of UV LED light systems, all systems offer the same high level of innovation, quality and reliability that our customers have come to expect. OmniCure® has combined next generation optical engineering, state-of-the art electronics and fibre-optics to produce sophisticated technologies that employ light.
  • Page 7: Safety Precautions/ User Warnings

     Optical Density ≥ 6 Warning Should the OmniCure® AC- System be used in a manner not specified by Excelitas Technologies, the protection provided by the equipment may be impaired. The UV LED Head operation can be affected if handled incorrectly. Never touch the protective lens cover assembly of the UV LED Head.
  • Page 8 OmniCure® AC2 Series UV Curing Solutions Always ensure the power supply unit is turned off prior to disconnecting or re-connecting the UV LED Head. Warning: Monitoring the system during automated operation: The level of UV energy supplied by the OmniCure® AC- System is sufficient to ignite flammable substances. Therefore, when the unit is operated unattended in an automated environment, an alarm function must be provided by the user to indicate a malfunction in the associated equipment used.
  • Page 9: Optical Safety Data

    OmniCure® AC2 Series UV Curing Solutions Optical Safety Data IEC 62471: Photobiological Safety of Lamps and Lamp Systems Resulting Classification and Labelling Hazard AC2xxx-395 Actinic UV Risk Group 3 Near UV Risk Group 3 Blue Light Risk Group 1 Retinal Thermal Exempt Group http://www.excelitas.com/omnicure Excelitas Canada Inc.
  • Page 10: Getting Started

    PLC interface directly. Refer to Section 6.1. These may be sourced separately or may be purchased from Excelitas Technologies. Check with Excelitas Technologies to determine the appropriate components for your requirements. The following table provides the part numbers of component parts.
  • Page 11: Uv Led Head Images

    OmniCure® AC2 Series UV Curing Solutions UV LED Head Images Figure 1 UV LED Head (front) Figure 2 UV LED Head (side, top) Figure 3 UV LED Head (back) http://www.excelitas.com/omnicure Excelitas Canada Inc. 2015 All rights reserved 035-xxxxxR, rev.1 035-00589R Rev5...
  • Page 12: Connecting The Power Supply And Plc Controller

    OmniCure® AC2 Series UV Curing Solutions Connecting the Power Supply and PLC Controller All connectors are via screw style fastener -- do not over tighten the connector screws. Note: The following is a generic procedure, illustrated with the common components described above; please refer to specific documentation related to your power supply and controller.
  • Page 13: Powering Up And Powering Down

    OmniCure® AC2 Series UV Curing Solutions Powering Up and Powering Down Ensure that the AC2- system has been properly installed, the protective blue covering has been removed from the optical window and the UV LED Head is securely mounted with the optical window in the 5, “Mounting the UV Head”.
  • Page 14: Mounting The Uv Head

    OmniCure® AC2 Series UV Curing Solutions Mounting the UV Head **WARNING** Do not block the air intake or the exhaust fans for the UV LED module's cooling system. Ensure that both intake and exhaust vents located on the LED heads have at least 2 inches (5cm) of clearance to allow sufficient air flow.
  • Page 15: Connecting The Uv Led Head

    OmniCure® AC2 Series UV Curing Solutions Connecting the UV LED Head Interfacing with the PLC PLC Input Signal Requirements Digital Analog   Voltage: 0 – 24V Voltage: 0 – 5V Input   Current: 1 – 30mA Current: 500uA ...
  • Page 16: Integrating Monitoring With External Circuitry

    OmniCure® AC2 Series UV Curing Solutions Pin No. Signal Name Description Input +48 V; empty Empty pin. empty Empty pin. Chassis Ground Chassis Ground Table 1 PLC Connector Pin Out Integrating Monitoring with External Circuitry All inputs and outputs from the PLC interface are opto-isolated. The digital outputs are implemented using NPN logic.
  • Page 17: Using The Led Head

    OmniCure® AC2 Series UV Curing Solutions Using the LED Head The peak wavelength of the UV LED Head is 395nm +/- 5nm. For all models, adjusting the UV LED Head intensity can be actuated by an external controller via the PLC interface.
  • Page 18: Troubleshooting

    Clean the optical window of the UV LED Head as described in Section 9.3, “Cleaning the LED Head”.  Verify that the intensity level of the UV LED Head is set to the correct level, using the PLC Controller. If problems persist beyond these troubleshooting points, please contact Excelitas Technologies Service “Contact Information”). Department (refer to Section 12, http://www.excelitas.com/omnicure...
  • Page 19: Care And Maintenance

    OmniCure® AC2 Series UV Curing Solutions Care and Maintenance Note: Excelitas Technologies recommends incorporating the cleaning of the optical window into the user/operator cleaning and maintenance schedule. Cautions and Handling Caution: Routine maintenance should only be completed by qualified personnel to avoid risk of injury/electrical shock to the end user.
  • Page 20: Cleaning Materials

    OmniCure® AC2 Series UV Curing Solutions Cleaning Materials  Lint-free lens tissue, lint-free cotton swabs, lint or powder-free gloves or finger cots.  An organic solvent, such as reagent-grade isopropyl alcohol, reagent-grade acetone, or lens cleaning solution. Cleaning the LED Head **WARNING** Do not attempt to open the enclosure of the LED head.
  • Page 21: Technical Specifications

    OmniCure® AC2 Series UV Curing Solutions 10 Technical Specifications 10.1 Environmental Conditions Operating Conditions Ambient Temperature 15ºC to 30ºC Altitude: 3000m max. Atmospheric Pressure: 700 to 1060 hPa Relative Humidity: 10% to 80% (non-condensing) Transport and Storage Conditions Temperature -20 to +75ºC Relative Humidity 0% to 80% (non-condensing) Atmospheric Pressure...
  • Page 22: Regulatory Compliance

    Regulatory Compliance Product Safety and Electromagnetic Compatibility: The OmniCure AC2 Series has been tested and found to comply with product safety and electromagnetic compatibility requirements. For a complete list of tests and for certification details, please contact your OmniCure representative or visit http://www.excelitas.com/Pages/Product/OmniCure.aspx...
  • Page 23 OmniCure® AC2 Series UV Curing Solutions China RoHS The symbol above indicates a product does not contain any restricted substances. http://www.excelitas.com/omnicure Excelitas Canada Inc. 2015 All rights reserved 035-xxxxxR, rev.1 035-00589R Rev5...
  • Page 24: Warranty

    UV Curing Solutions 11 Warranty Excelitas Technologies warrants the original purchaser for a period of one (1) full year, calculated from the date of purchase, that the equipment sold is free from defects in material and workmanship. In the event of a claim under this warranty, the equipment is to be sent postage and carriage paid to the...
  • Page 25: Http://Www.excelitas.com/Omnicure Excelitas Canada Inc

    Enclose details of the problem with the unit and return both to the Excelitas Technologies Service Centre. The unit should be returned in its original packaging if possible. Include a phone number and contact person who may be reached for any additional service-related questions.
  • Page 26: Contact Information

    OmniCure® AC2 Series UV Curing Solutions 12 Contact Information Excelitas Canada Inc. 2260 Argentia Road Mississauga, Ontario L5N 6H7 CANADA Tel.: +1 905 821-2600 Toll: +1 800 668-8752 (USA and Canada) Fax: +1 905 821-2055 http://www.excelitas.com/Pages/Product/OmniCure.aspx Technical Assistance: techsupport@excelitas.com http://www.excelitas.com/Pages/Support/Service-Instructions.aspx For a complete listing of Authorized OmniCure Distributors and Service Centres please go to http://www.excelitas.com/Pages/Support/Service-Centers.aspx.

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