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Summary of Contents for Montana Instruments Cryostation
- Page 1 4000-DOC001 Installation Procedure Cryostation CryoCore | CryoAdvance-50 | CryoAdvance-100 Version: 1.0 October 2021 www.montanainstruments.com support@montanainstruments.com...
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- Page 3 Montana Instruments. Montana Instruments, CryoCore, CryoAdvance, and Cryostation are trademarks of Montana Instruments Corporation. Other brand names used are the property of their respective owners.
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Page 4: Table Of Contents
2.4.3 Unpacking the Control Units ..............................17 Installing the Cryostation ............................18 2.5.1 Mounting the Cryostation to the Optical Table ......................18 2.5.2 Removing the Shipping Supports ............................19 Connecting System Cables and Power........................21 Initializing the Cryostation ............................29... -
Page 5: Section 1 - Preface
All users must read and understand this manual and all other safety instructions before using the equipment. Retain these instructions for future reference. This manual is intended for users of the Montana Instruments products and systems described herein. Users include anyone who may physically interact with the system or peripheral equipment, including installing, setting up, or configuring the system or anyone who may operate system components via operating panels, the supplied user interface, or remote interfaces. -
Page 6: International System Of Units (Si) Symbols
Installation Procedure HDMI: High Definition Multimedia Interface • Montana Instruments • PCB: Printed Circuit Board • TCM: Temperature Control Module • User Interface • UPS: Uninterruptible Power Supply • USB: Universal Serial Bus • VNC: Virtual Network Computing • 1.1.2 International System of Units (SI) Symbols Celsius •... -
Page 7: Graphical Symbols
Cryostation DANGER Serious personal injury Imminent hazards which, if not avoided, will result in serious injury or death. WARNING Serious personal injury Potential hazards which, if not avoided, could result in serious injury or death. CAUTION Possible personal injury Potential hazards which, if not avoided, could result in minor or moderate injury. - Page 8 Installation Procedure The following hazards may be typical for this product: WARNING Risk of injury when lifting or moving system components System components, including standalone equipment and installed assemblies, may be heavy. Use caution when lifting or moving equipment or assemblies. Ensure proper lifting principles are •...
- Page 9 • supported at all times. Do NOT lift the Cryostation by the sample chamber. Do NOT lift the Cryostation by the cryocooler tube or the top of the main body enclosure. • The Cryostation ships with red locking plugs and a shipping support to prevent damage to •...
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Page 10: Technical Support Information
Montana Instruments service representative. 1.3.1 Warranty & Repairs If the system or parts need to be returned to the Montana Instruments factory or an authorized service center for repair or service, contact an authorized service representative for a return merchandise authorization (RMA) number and instructions on returning the unit. - Page 11 Cryostation North American Authorized Service M-F 8:30am-5pm MST | Call: +1.406.551.2796 • Email: support@montanainstruments.com • North American Sales M-F 8:30am-5pm MST | Call: +1.406.551.2796 • Email: sales@montanainstruments.com • International Sales & Authorized Service Visit https://www.montanainstruments.com/contact for contact information for your local •...
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Page 12: Section 2 - System Installation & Handling
Vacuum Control Box – Pallet 2 Vacuum Control Unit • Cryostation Box – Pallet 3 Cryostation and Sample Chamber (single unit) with pre-installed options (depending on the • configuration ordered) Accessory Box – Pallet 3 User Interface Touchscreen Display... - Page 13 DSUB9 F-F serial cable: System Control to Compressor CAN communication • DSUB25 M-M cable: ACM to Vacuum Control • DSUB37 F – M(F?): TCM to Cryostation control • USB & HDMI cables: for the User Interface Touchscreen Display • Ethernet network cable •...
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Page 14: Component Placement And Layout Plan
Please consider the allowable distance between components, as outlined in the cable diagram below. The helium hoses between the Cryostation and compressor require a minimum bend radius of 9 in. (23 cm) for the standard 30 ft. hoses, with a 4 in. (10 cm) straight section at each end (Fig. 1). -
Page 15: Unpacking The Components
Cryostation Cryostation connections overview 2.4 Unpacking the Components If an installation was ordered, we recommend leaving the system packed until a service representative arrives. NOTICE Inspect shipment upon receipt Before unpacking the system, please note the condition of the boxes, shock watch sensors, and tilt watch sensors. The boxes should be intact and strapped to the pallets. -
Page 16: Unpacking The Compressor
1. Remove the box wrap and cut the bands securing the box to the pallet. Carefully lift the box off the pallet and set it on a nearby surface. 2. Open the side of the box and slide out the Cryostation and foam onto an adjacent surface. 3. Liftoff the top piece of foam. -
Page 17: Unpacking The Control Units
Cryostation Step 2: Sliding out the Cryostation Step 4: Support and lift the unit out of the Step 4: Carry handle on the baseplate foam 2.4.3 Unpacking the Control Units Locate the control unit boxes. 1. Remove the box wrap and cut the bands securing the box to the pallet. Carefully lift the box off the pallet and set it on the floor or a nearby surface. -
Page 18: Installing The Cryostation
2.5.1 Mounting the Cryostation to the Optical Table The Cryostation can be mounted at either 45° or 90° to the hole pattern in an imperial or metric optical table. When aligning the system, make sure you can still reach and access the sample chamber. -
Page 19: Removing The Shipping Supports
Cryostation 2.5.2 Removing the Shipping Supports Once the Cryostation is secured to the table, the shipping supports can be removed. These should be removed for optimal performance. 1. Locate the red C-spacers on either side of the connection point between the sample chamber and cryocooler (two total). - Page 20 7. Replace the exterior side covers. Insert the front tab (sample chamber side) and rotate and snap the cover back into place. NOTICE Keep the C-spacers, shipping supports, and screws. These should be reattached and locked in place any time the Cryostation needs to be moved in the future.
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Page 21: Connecting System Cables And Power
Cryostation 2.6 Connecting System Cables and Power NOTICE Only use cables and hoses provided or approved by the manufacturer Only use the cables and hoses in the manner described below. Cryostation interconnect diagram - HC-4 compressor. - Page 22 Installation Procedure Cryostation interconnect diagram - F20-L compressor. Chilled Water Connections: Refer to the appropriate Sumitomo compressor Technical Manual for detailed instructions on connecting the chilled water supply and return hoses to your chilled water source. Section Document Title Original...
- Page 23 CryoAdvance interconnect differs only in the above compressor connections. 1. Remove any plastic covers from the connector locations on the back of the compressor, the Cryostation, the system control unit, and the vacuum control unit. Helium Hoses: Verify Hose Fittings Improper attachment or missing O-rings on the helium hose fittings can cause a loss in helium pressure and hinder the cooling performance.
- Page 24 SUPPLY SUPPLY the compressor. Connect the other end to the location on the back panel of the SUPPLY Cryostation. 3. Locate the helium hose labeled . Connect one end to the location on the back of RETURN RETURN the compressor.
- Page 25 Cryostation For CryoCore 4. Locate the 4-socket to 4-pin circular M-F connector cable. Connect the M end to the COLD HEAD location on the front of the compressor. Connect the F end to the location directly on the POWER back of the cryocooler (you must reach inside the opening on the upper portion of the enclosure to access this connector).
- Page 26 Installation Procedure b. Remove the indicated screw on the compressor housing c. Set the Remote ON/OFF assembly on the side of the compressor as shown and re-install the same screw removed in the previous step. i. NOTE: screw should be tightened until the encloser is snug against the compressor housing and does not rotate.
- Page 27 Connect the other end to the location on the back panel of VACUUM LINE the Cryostation. The O-ring seal only needs to be compressed, so take care not to overtighten. NOTICE Check cable connections Do NOT overtighten the vacuum hose, as this can spin the fitting and cause a vacuum leak.
- Page 28 MDR26 to the locations on the back panel of the CONTROL USER INPUT Cryostation. Tighten connections with the thumbscrews to secure. 8. Locate the DSUB25 M-M series cable. Connect one end to the location on the VACUUM CONTROL back of the vacuum control unit.
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Page 29: Initializing The Cryostation
You are now ready to power on your system! Please refer to the “System Usage & Operation” section of the appropriate User Manual for your product model to find detailed instructions on how to do this. All manuals can be found on the Montana Instruments product documentation page.
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