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BSL Strautmann Verti-Mix 951-1651 Translation Of The Original Operating Instructions

Fodder mixing wagon
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Translation of the Original
Operating Instructions
Fodder mixing wagon
Verti-Mix 951-1651, Verti-Mix 951 L-1251 L,
Verti-Mix 1501 D-2401 D
BILD
65200901 0.000
10.13

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Summary of Contents for BSL Strautmann Verti-Mix 951-1651

  • Page 1 Translation of the Original Operating Instructions Fodder mixing wagon Verti-Mix 951-1651, Verti-Mix 951 L-1251 L, Verti-Mix 1501 D-2401 D BILD 65200901 0.000 10.13...
  • Page 2 EC Declaration of Conformity according to the EC machinery directive 2006/42/EC, Annex II, 1.A Manufacturer: B. Strautmann & Söhne GmbH u. Co. KG Bielefelder Str. 53 D-49196 Bad Laer Legal person established within the EC and authorized to compile the technical documentation: B.
  • Page 3 Identification data Identification data Please enter the machine’s identification data here. They are registered on the type plate. Manufacturer: B. Strautmann & Söhne GmbH u. Co. KG Vehicle/Machine ID number: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Type: Year of manufacture: Manufacturer’s address...
  • Page 4 Foreword Foreword Dear customer, You have decided in favour of a quality product from the large B. Strautmann & Söhne GmbH u. Co. KG product range. We thank you for the confidence you have shown in us. Upon receipt of the machine, please check for transport damage or missing parts! Check the delivered machine for its completeness, including the ordered optional extras, by means of the delivery note.

  • Page 5: Table Of Contents

    Contents Contents User information ....................10 Purpose of document ......................10 Keeping of operating instructions ..................10 Location details in the operating instructions ............... 10 Applied modes of specification .................... 10 Applied terms ........................11 Product description ..................11 Overview – Assemblies ......................12 Safety and protective devices ....................
  • Page 6 Contents 3.6.1 Warning signs ......................43 3.6.2 Instruction signs ...................... 47 3.6.3 Placing of warning and instruction signs..............49 Risks in case of non-observance of safety instructions and warning signs ......50 Loading and unloading ..................51 4.1.1.1 Verti-Mix ....................52 4.1.1.2 Verti-Mix-L ....................
  • Page 7 Contents 5.10.1 Mechanical supporting leg ..................81 5.10.1.1 Lift mechanical supporting leg to transport position ........ 81 5.10.1.2 Lower mechanical supporting leg to support position ......82 5.10.2 Hydraulic supporting leg ..................82 5.10.2.1 Lift hydraulic supporting leg to transport position ........83 5.10.2.2 Lower hydraulic supporting leg to support position .........
  • Page 8 Contents Settings ......................126 Set deflector plate ......................127 Set cutting knives of mixing auger ..................128 9.2.1.1 Sets of knives ..................129 Auger position, Verti-Mix Double ..................131 10 Use of machine....................131 10.1 Fill fodder mixing wagon ....................133 10.1.1 Recommended filling order ...................
  • Page 9 Contents 12.10.2 Tighten / Adjust C-conveyor .................. 166 12.10.3 Clean C-conveyor ....................167 12.11 Bowden cable control set ....................168 12.11.1 Replace Bowden cable of mechanical Bowden cable control unit ......168 12.11.1.1 Replace remote control cable adapter (G) ..........169 12.12 Hydraulic system ........................

  • Page 10: User Information

    User information User information The chapter “User information“ provides information about how to use the operating instructions. Purpose of document These operating instructions:  describe the operation, service and maintenance of the machine,  provide important information about safety-conscious and efficient handling of the machine. Please contact us for further inquiries.

  • Page 11: Applied Terms

    Product description Applied terms Term The term means third person/party … all other persons apart from the operator. risk … the source of a possible injury or damage to health. manufacturer … B. Strautmann & Söhne GmbH u. Co. KG. machine …...

  • Page 12: Overview - Assemblies

    Product description Overview – Assemblies Illustration of the machine and identification of essential elements. Fig. 1 (1) Drawbar (15) Hose holder for supply lines (2) Propeller shaft (16) Operating terminal of weighing device (only available with optional extra equipment) (3) Propeller shaft holder (17) Swivelling holder for operating terminal of (4) Ladder, platform weighing device...

  • Page 13: Safety And Protective Devices

    Product description Fig. 2 (1) Opening scale for discharge door (5) Counter-cutter (2) Pointer for opening width of discharge door (6) Front crossover conveyor (only available with optional extra equipment) (3) Chocks (7) Protective device for crossover conveyor at (4) Compensating reservoir for gear lubricant the right-hand front (only available with oil of angular gears optional extra equipment)
  • Page 14 Product description Fig. 3 (1) Propeller shaft holder (2) Protective devices of propeller shaft (3) Protective sleeve for drive shaft (4) Hose holder for supply lines (5) Ladder, platform (6) Protective device for crossover conveyor at the left-hand and right-hand front (7) Protective device for side discharge at the front (close-fitting, swivelling protective cover), for protection against accidental...

  • Page 15: Supply Lines Between Tractor And Machine

    Product description Supply lines between tractor and machine (1) Hydraulic connector "Flow line" red (2) Hydraulic connector "Return line" blue (3) Hydraulic connector for hydraulic service brake (4) Power supply for control system, 3-pole (5) Lighting connector, 7-pole (6) Compressed-air brake, feed line red (only available with optional extra equipment) (7) Compressed-air brake, brake line yellow...

  • Page 16: Traffic-Related Equipment

    Product description Traffic-related equipment Properly fix and check the traffic-related equipment for proper functioning before travelling on public roads and paths. Depending on the machine’s equipment, it is fitted with:  a lighting and identification system according to the national road traffic regulations, ...

  • Page 17: Hazardous Areas And Dangerous Spots

    Product description  the provided feeding aids such as mineral feed funnel, etc.  directly from the pipe or conveying device for concentrated feed, mineral feed etc. The following is also part of the correct use:  the observance of all instructions contained herein, ...

  • Page 18: Type Plate And Ce Symbol

    Product description  within the area of the discharge openings,  within the area of the powered discharge conveyor, crossover conveyor or conveyor extension,  in the mixing container with the machine powered or not powered,  around the discharge pipe and in ejection direction in case of machines equipped with straw blower.

  • Page 19: Technical Data

    Product description (11) Zul. Hydr. Druck [bar] = Admissible hydraulic pressure [bar] (12) Zul. Höchstgeschw. [km/h] = Maximum admissible speed [km/h] Technical data 2.8.1 Verti-Mix Model Verti-Mix Unit 1251 1651 9.5 10.0 11.5 12.5 13.5 15.0 16.5 Usable mixing capacity* (Loading capacity) Attachment height 0.18 0.36...

  • Page 20: Dimensions Of Wagon

    Product description Model Verti-Mix Unit 1251 1651 9.5 10.0 11.5 12.5 13.5 15.0 16.5 Usable mixing capacity* (Loading capacity) Attachment height 0.18 0.36 0.18 0.36 0.18 0.36 Sound pressure level dB(A) ≤84 * Actually usable mixing capacity, mixing augers having been deducted from the capacity Tab.
  • Page 21 Product description Model Verti-Mix Unit 1251 1651 Attachment height 0.18 0.36 0.18 0.36 0.18 0.36 Length: 5.30 5.50 5.75  A = with front crossover conveyor 4.90 5.04 5.17  B = with rear crossover conveyor*  C = with side discharge / without crossover conveyor 4.65 4.87...

  • Page 22: Tyre Pressure

    Product description 2.8.1.2 Tyre pressure Model Verti-Mix Tyres Unit 1251 1651 10.0/75-15.3 (18 PR) 26x8.0-14 (16 PR) retreaded 250/70-15 (18 PR) 400/45 L 17.5 400/60-15.5 (14 PR) 400/60-15.5 (18 PR) 8.15-15 (14 PR) double 19.0/45-17 215/75R17.5 (133) double 505/50 R 17 (146 G) 435/50 R 19.5 Tab.

  • Page 23: Dimensions Of Wagon

    Product description P.t.o. speed Sound pressure level dB(A) ≤84 * Actually usable mixing capacity, mixing augers having been deducted from the capacity Tab. 4 2.8.2.1 Dimensions of wagon Fig. 10 Model Verti-Mix-L Unit 951-L 1251-L Attachment height 0.18 0.36 0.18 0.36 Length: 4.85...

  • Page 24: Tyre Pressure

    Product description Model Verti-Mix-L Unit 951-L 1251-L Attachment height 0.18 0.36 0.18 0.36 *a change in height of + 6 cm (high version) or - 6 cm (low version) can be achieved via a change of the axle position. In the factory setting, the axle is mounted in middle position (dimensions as described above).

  • Page 25: Dimensions Of Wagon

    Product description Model Verti-Mix Double Unit 1501 D 1801 D 2401 D Maximum operating pressure Oil flow rate l/min 25 - 45 Power supply weighing device / lighting system / electro-hydraulic control set volt 12 VDC P.t.o. speed Sound pressure level dB(A) ≤85 * Actually usable mixing capacity, mixing augers having been deducted from the capacity...
  • Page 26 Product description Model Verti-Mix-Double Unit 1501 1801 2401 Attachment height -- 0.18 0.36 -- 0.18 0.36 -- 0.18 0.36 Length: 7.01 7.40 7.76  A = with front crossover conveyor 6.61 6.98 7.27  B = with rear crossover conveyor* ...

  • Page 27: Tyre Pressure

    Product description 2.8.3.2 Tyre pressure Model Verti-Mix Double Tyres Unit 1501 D 1801 D 2401 D Single axle 8.15-15 (14 PR) double 215/75R17.5 (133) double 435/50 R 19.5 400/60-15.5 (18 PR) Tandem axle 10.0/75-15.3 (18 PR) 400/60-15.5 (18 PR) 435/50 R 19.5 Tab.
  • Page 28 Product description Depending on their function, the hydraulic components can be connected to:  a double-acting control device,  a single-acting control device and a depressurised return line leading directly into the hydraulic oil tank of the tractor. Given a free choice, we recommend a single-acting control device and a depressurised return line.

  • Page 29: Noise Specifications

    Safety instructions Brake system Hydraulic service brake up to 6 km/h (not licensed for public road traffic):  1 single-acting control device Dual-line service brake system: Dual-line compressed-air brake system including:  1 hose coupling (red) for the feed line ...

  • Page 30: Organisational Measures

    Safety instructions  these operating instructions, in particular:  the basic safety instructions, the activity-related safety instructions and the instructions what to do,  the instructions regarding correct use.  the warning signs on the machine,  the general national occupational safety, accident prevention and environmental protection rules, ...

  • Page 31: Qualification Of Staff

    Safety instructions  the chapter „Warning and instruction signs“, page 42, and the warning signs when operating the machine,  the chapters of these operating instructions which are important for the tasks assigned to them. If the operator notices that a device is not in a sound safety-related condition, the operator shall be obliged to immediately eliminate this defect.

  • Page 32: Product Safety

    Safety instructions professional training and the knowledge of the relevant provisions, they are able to assess the tasks assigned to them and to identify possible risks. Please note: A qualification which is equivalent to professional training may also be acquired by several years of practice in the corresponding field of work.

  • Page 33: Warranty And Liability

    Safety instructions The manufacturer will not assume any liability for damage resulting from the use of non-approved spare and wearing parts or auxiliary materials. 3.3.5 Warranty and liability As a basic principle, our "General Sales Terms and Delivery Conditions" shall apply. They have been handed over to the user upon conclusion of contract at the latest.
  • Page 34 Safety instructions  turn the tractor engine off and secure tractor and machine against accidental starting and rolling with the machine hitched to the tractor,  secure lifted machine parts/the lifted machine against accidental lowering. Hitch and unhitch machine  Only use appropriate tractors to hitch and transport the machine! ...

  • Page 35: Hydraulic System

    Safety instructions  beneath lifted and unsecured movable machine parts!  You are only allowed to operate powered machine parts if there are no people within the machine’s hazardous area! Secure the tractor against accidental starting and rolling before leaving it! ...

  • Page 36: Electrical System

    Safety instructions  Ensure to properly connect the hydraulic hose pipes!  Do not block any operating elements on the tractor, which serve to directly initiate hydraulic or electrical movements of components, e. g. folding, swivelling and sliding operations! The respective movement must automatically stop as soon as the operating element is released. This shall not apply to: ...

  • Page 37: Propeller Shaft Operation

    Safety instructions  The machine can be equipped with electronic components and parts, the functioning of which may be affected by electromagnetic emissions of other devices. Such interferences may be a risk to people if the following safety instructions are not observed: ...

  • Page 38: Hitched Machines

    Safety instructions  Risk of injury due to the flywheel mass of the machine parts continuing to rotate for a short time after the propeller shaft has been switched off! Do not approach the machine too closely during that time! Do not carry out any work on the machine until all machine parts have completely stopped.

  • Page 39: Axles

    Safety instructions  You are only allowed to start the tractor with the hitched machine moving when the pressure gauge on the tractor indicates 5.0 bar!  Drain the air reservoir every day!  Cover the tractor's hose couplings before carrying out journeys without machine! ...

  • Page 40: Fodder Mixing Wagon

    Safety instructions 3.4.9 Fodder mixing wagon  The fodder mixing wagon is only allowed to be operated by one person!  Before operating the machine, make sure that third persons / animals leave the machine’s hazardous area!  Fill the fodder mixing wagon only by means of a tractor equipped with a front loader or by means of a wheeled loader! ...

  • Page 41: Activity-Related Safety Instructions And Important Information

    Safety instructions  Fix larger assemblies carefully to lifting equipment and secure them before replacing larger assemblies!  Secure the lifted machine or lifted machine parts against accidental lowering before carrying out service or maintenance work on the machine!  Regularly check screws and nuts for tightness! Retighten loosened screws and nuts! ...

  • Page 42: Important Information

    Safety instructions CAUTION CAUTION marks a possible danger bearing a low risk, which might cause light or moderate bodily injury or material damage if it is not prevented. Non-observance of the safety instructions marked by "CAUTION" may cause light or moderate bodily injury or material damage.

  • Page 43: Warning Signs

    Safety instructions 3.6.1 Warning signs A warning sign consists of 2 pictographs: (1) Pictograph for description of risk The pictograph shows the pictographic description of the risk, surrounded by a triangular hazard symbol. (2) Pictograph for avoidance of risk The pictograph shows the pictographic instruction how to avoid the risk.
  • Page 44 Safety instructions 87007117 Risk to any part of the body of being drawn in or becoming entangled due to powered working tools! This risk may cause most serious injuries or even death. Never enter the cargo space as long as the tractor engine is running with the propeller shaft coupled/the hydraulic/electronic system connected.
  • Page 45 Safety instructions 87010278 Risk of becoming entangled and wound up due to the powered propeller shaft! This risk may cause most serious injuries or even death.  Keep sufficient safe distance to the propeller shaft as long as the tractor engine is running with the propeller shaft coupled/the hydraulic system connected.
  • Page 46 Safety instructions 87010287 Dangerous situations may occur if load-bearing parts break due to mechanical work on frame elements! This risk may cause most serious injuries or even death. As a basic principle, the following work is not allowed:  mechanical processing of the chassis, ...

  • Page 47: Instruction Signs

    Safety instructions 87010271 Risk to any part of the body of being crushed and/or risk of impact if people stand within the swivelling range of the machine! This risk may cause most serious injuries or even death.  People are not allowed within the hazardous area between tractor and machine as long as the tractor engine is running and the tractor has not been secured against accidental rolling.
  • Page 48 Safety instructions Order number and explanation Instruction signs 87007131 The required drive speed of the machine is 540 min Before switching the propeller shaft on, check whether the selected speed and sense of rotation of the tractor's p.t.o. shaft have been adjusted to the admissible speed and sense of rotation of the machine.

  • Page 49: Placing Of Warning And Instruction Signs

    Safety instructions 3.6.3 Placing of warning and instruction signs The following figures illustrate the position of the warning and instruction signs on the machine. Fig. 14 * with C-conveyor ** with litter spreading drum Verti-Mix 951-1651, Verti-Mix 951 L-1251 L, Verti-Mix 1501 D-2401 D 10.13...

  • Page 50: Risks In Case Of Non-Observance Of Safety Instructions And Warning Signs

    Safety instructions Fig. 15 * with magnetic system Risks in case of non-observance of safety instructions and warning signs Non-observance of the safety instructions and warning signs may:  cause risk to people, environment and machine such as:  risk to people due to non-secured work areas, ...

  • Page 51: Loading And Unloading

    Loading and unloading Loading and unloading Observe the information in the chapter "Basic safety instructions", page 33. Loading and unloading by means of tractor WARNING Risk to people due to uncontrolled movements of the tractor and the machine if insufficient stability and insufficient steerability and braking ability of the tractor occur! ...

  • Page 52: Verti-Mix

    Loading and unloading 4.1.1.1 Verti-Mix Fig. 17 (X), (Z) Lashing and anchorage points Application points for lifting device (jack) 4.1.1.2 Verti-Mix-L Fig. 18 (X), (Z) Lashing and anchorage points Application points for lifting device (jack) Verti-Mix 951-1651, Verti-Mix 951 L-1251 L, Verti-Mix 1501 D-2401 D 10.13...

  • Page 53: Verti-Mix-Double

    Design and function 4.1.1.3 Verti-Mix-Double Fig. 19 (X), (Z) Lashing and anchorage points Application points for lifting device (jack) Design and function Observe the information in the chapter "Basic safety instructions", page 33. The following chapter provides information about the design of the machine, its function and the handling of the individual components.

  • Page 54: Mixing Container And Mixing Auger

    Design and function Mixing container and mixing auger Fig. 20 The fodder mixing wagon is hitched to the tractor by means of the drawbar (1). The p.t.o. shaft of the tractor mechanically drives the mixing auger(s) (2) via the propeller shaft (3), the switchgear (4) (optional extra), the propeller shaft (5), the angular gear (6), the propeller shaft (7) and the angular gear (8).

  • Page 55: Overflow Ring

    Design and function 5.1.1 Overflow ring The overflow ring (1) prevents the fodder from being thrown over the container edge during mixing. The overflow ring is screwed to the top edge of the container (2) or the attachment. Fig. 21 shows an overflow ring which is directly screwed to the top edge of the container without attachment.

  • Page 56: Counter-Cutters

    Design and function 5.1.3 Counter-cutters The use of the counter-cutters (1) allows finer chopping and faster mixing of highly-structured fodder components. The counter-cutters:  are e.g. used for chopping and mixing round or cuboid bales,  can be extended into the mixing container by placing the bolt (2) in 4 possible positions.

  • Page 57: Feed Funnel For Mineral Feed

    Design and function 5.1.4 Feed funnel for mineral feed Optional extra 1. At the container Pourable mineral feed or other pourable fodder additives can easily be filled into the mixing container from the ground through the feed funnel mounted at the container (Fig. 25). Fig.

  • Page 58: Camera

    Design and function DANGER Risk of severe or even lethal consequences for people with pacemakers and implanted defibrillators due to magnetic fields! The magnetic fields of the powerful permanent magnets may interfere with the functioning of active electronic implants such as pacemakers and defibrillators and cause harm to the health or even death of their wearers.

  • Page 59: Work Lights

    Design and function 5.1.7 Work lights Switch the work lights off when travelling on roads. Optional extra The work light (1) illuminates the area behind the fodder mixing wagon. It is operated via the electro-hydraulic easy-to-use control set. Fig. 28 Cutting knives of mixing auger(s)) In the mixing container, the cutting knives (1) of the mixing auger(s) (2) chop and mix the fodder...

  • Page 60: Root Crop Knife

    Design and function 5.2.1 Root crop knife Optional extra The root crop knife serves to chop beets, potatoes etc. and is mounted on the mixing auger. Fig. 30 Driving mechanism with switchgear Optional extra If the power train of the mixing augers is equipped with an additional two-gear switchgear (Fig.
  • Page 61 Design and function Depending on the switchgear design, the gear levels can be changed from the tractor via:  the Bowden cable lever (Fig. 32/1) in case of mechanical remote control via the Bowden cable (Fig. 32/2), For changing the gear level, swivel the Bowden cable lever (Fig.

  • Page 62: Mount Holder With Pocket For Mechanical And Electrical Remote Control Set

    Design and function 5.3.1 Mount holder with pocket for mechanical and electrical remote control set 1. Fix the holder (1) with the pocket (2) for the mechanical remote control set at an appropriate place in the tractor's cabin. 2. Insert the mechanical remote control set into the pocket (2).

  • Page 63: Spur Gear For Driving Mechanism With On-Board Hydraulic System Without Switchgear

    Design and function Fully filled mixing container – high amount of load of mixing auger 1. Switch the tractor's p.t.o. shaft off. 2. Prepare changing of gear level:  Turn the tractor engine off if the p.t.o. shaft drive of your tractor is slowed down during coasting and when stationary, after the p.t.o.

  • Page 64: Ladder And Platform

    Design and function Ladder and platform Depending on the machine's equipment, it is fitted with a ladder or a platform. 5.6.1 Ladder From the ladder (Fig. 37), the mixing process can easily be monitored / supervised. Fig. 37 5.6.2 Platform From the platform (Fig.

  • Page 65: Discharge Options

    Design and function Discharge options 5.7.1 Front and rear side discharge The front and rear side discharge ensures that the mixed fodder components are directly thrown from the mixing container into the feeding trough. Fig. 39 shows a front right-hand discharge device.

  • Page 66: Discharge Conveyor For Right-Hand Front And Left-Hand Rear Discharge

    Design and function Optional extra In case of side discharge, the hydraulic deflector plate prevents fodder components from being run over by the tyres of the fodder mixing wagon. Fig. 39 shows the hydraulic deflector plate at the rear side. Extending and retracting is executed via remote control from the tractor: ...

  • Page 67: Rear Discharge

    Design and function Beware of the local circumstances when swivelling the discharge conveyor. The discharge conveyor is in transport position only when the hydraulic cylinder (3) has been completely retracted. Fig. 43 shows the discharge conveyor for right- hand front discharge in transport position. Fig.

  • Page 68: Discharge At The Rear Centre With Protective Device

    Design and function 5.7.3 Discharge at the rear centre with protective device Optional extra: The mixed fodder components are transported from the mixing container to the centre of the feeding table via the rear centre discharge device (Fig. 44). Fig. 45 5.7.4 Crossover conveyor Optional extra...

  • Page 69: Conveyor Extension

    Design and function 5.7.4.1 Conveyor extension Optional extra The conveyor extension (1) extends the crossover conveyor (2) such that fodder can be transported to elevated feeding troughs which are difficult to access. The conveyor extension (1):  is powered by the hydraulic motor (3), ...

  • Page 70: Litter Spreading Drum

    Design and function 5.7.4.2 Litter spreading drum Optional extra The litter spreading drum:  is used for bedding of lie-down areas in cubicle houses with traversable passageways,  is positioned next to the crossover conveyor,  is operated electro-hydraulically via remote control (control set) from the tractor.
  • Page 71 Design and function as a crossover conveyor, the height gain is 60 cm with a lateral displacement of 40 cm. The fodder can optionally be discharged to the right-hand or left-hand side of the fodder mixing wagon. The C-conveyor:  is powered by a hydraulic motor.

  • Page 72: Oscillating / Baffle Plate And Movable Back Panel

    Design and function 5.7.5.1 Oscillating / Baffle plate and movable back panel Optional extra Fig. 46 shows the oscillating / baffle plate, the movable back panel and the C-conveyor in transport position. When using the C-conveyor as an elevator, the oscillating / baffle plate (1) prevents the fodder from falling out on the opposite side.

  • Page 73: Open And Close Discharge Door For Discharge Opening

    Design and function 5.7.7 Open and close discharge door for discharge opening The discharge door (1) of the discharge opening (2) is opened and closed via the hydraulic cylinder (3). Depending on the machine’s equipment, the hydraulic cylinder is operated by remote control from the tractor: ...

  • Page 74: Set Conveyor Speed For Crossover Conveyor / C-Conveyor / Discharge Conveyor For Side Discharge

    Design and function 5.7.8 Set conveyor speed for crossover conveyor / C-conveyor / discharge conveyor for side discharge Optional extra The conveyor speed for the crossover conveyor / C-conveyor / discharge conveyor for side discharge is infinitely adjustable. The set conveyor speed determines the lateral delivery distance (throwing range) of the fodder next to the machine.

  • Page 75: Weighing Device

    Design and function Weighing device Optional extra Depending on the machine’s equipment, it is fitted with:  an adding weighing device to determine the quantities of fodder filled in,  a programmable weighing device offering the possibility to save several recipes, ...

  • Page 76: Top Linkage

    Design and function The drawbar (1) can be screwed on within the adjusting range of the positioning holes (2) at different levels compared to the chassis (3) (Fig. 59). This allows optimum adjustment of the drawbar lug (4) to the respective height of the coupling device of the different tractors.

  • Page 77: Couple Drawbar

    Design and function 5.9.3 Couple drawbar WARNING Risk of being crushed, drawn in, becoming entangled and risk of impact to people if the machine accidentally loosens from the tractor!  Check whether the coupling device on your tractor is licensed for taking up the machine's drawgear.

  • Page 78: Tow-Hook (Hitch Hook) And Drawbar Lug (Hitch Ring)

    Design and function 5.9.3.2 Tow-hook (hitch hook) and drawbar lug (hitch ring) 1. Secure the machine against rolling. 2. Make sure that people leave the hazardous area between tractor and machine before approaching the machine. 3. Lower the tow hook. 4.

  • Page 79: Uncouple Drawbar

    Design and function Lubricate the coupling device every day to minimize wear on the ball head and the shell. Lubricate the area between the holding-down device and the surface of the shell as well. (1) Shorter holding-down device for ball-type coupling Fig.

  • Page 80: Tow-Hook (Hitch Hook) And Drawbar Lug (Hitch Ring)

    Design and function 6. Prepare unhitching:  Remove the coupling bolt (non-automatic bolt-type coupling).  Open the trailer hitch (automatic bolt-type coupling). 7. Move the tractor forward. 5.9.4.2 Tow-hook (hitch hook) and drawbar lug (hitch ring) 1. Secure the tractor against accidental starting and rolling. 2.

  • Page 81: Supporting Leg

    Design and function 8. Place the supply lines onto the hose holder. 9. Move the tractor forward. 5.10 Supporting leg WARNING Risk to people of crushing fingers and hands when lifting the supporting leg to transport position! When lifting the supporting leg, keep sufficient safe distance to the supporting leg as long as parts are moving.

  • Page 82: Lower Mechanical Supporting Leg To Support Position

    Design and function 3. Use one hand to grip the handle (Fig. 63/2) of the telescopic quick adjustment (Fig. 63/3). 4. Use the other hand to unlock and remove the locking bolt (Fig. 63/4). 5. Lift the telescopic quick adjustment of the supporting leg as far as it will go. 6.

  • Page 83: Lift Hydraulic Supporting Leg To Transport Position

    Design and function WARNING Risk to people of crushing fingers, hands and feet when moving the supporting leg!  Keep sufficient safe distance to the supporting leg as long as parts are moving.  Make sure that people leave the hazardous area between tractor and machine before moving the hydraulic supporting leg.

  • Page 84: Propeller Shaft

    Design and function 5.11 Propeller shaft The power transmission between tractor and machine is effected by means of the propeller shaft. WARNING Risk to people of becoming entangled and wound up due to an unsecured propeller shaft or damaged protective devices! ...

  • Page 85: Couple Propeller Shaft To Tractor

    Design and function 5.11.1 Couple propeller shaft to tractor 1. Secure the tractor against accidental starting and rolling. 2. Clean and lubricate the p.t.o. shaft on the tractor. 3. Start the tractor engine. 4. Hitch the machine to the tractor. 5.

  • Page 86: Hydraulic System Of Machine

    Design and function 1. Secure the machine against accidental starting and rolling. 2. Remove the clip chain from the tractor. 3. Unlock the locking mechanism and strip the fork of the propeller shaft off the p.t.o. shaft of the tractor. 4.

  • Page 87: Load-Sensing Hydraulic System

    Design and function 5.12.1.1 Load-sensing hydraulic system Optional extra  Connect the hydraulic system only after it has been depressurized.  Turn the tractor engine off before connecting the hydraulic system.  Always connect the load-sensing control line (optional extra) when connecting the hydraulic connector "Flow line"...

  • Page 88: Electrical System - Emergency Manual Operation

    Design and function Open the pressure regulator via the load-sensing screw in the electro- hydraulic control block when the hydraulic connector "Flow line" has been connected to the control device of the tractor. Unscrew the load- sensing screw as far as it will go for this purpose. Disconnect the load-sensing control line from the load-sensing connector of the tractor before operating the machine with free pressure regulator.

  • Page 89: Connect Hydraulic Hose Pipes

    Design and function 5.12.2.1 Connect hydraulic hose pipes WARNING Risk of being crushed, cut, becoming entangled, being drawn in and risk of impact to people due to malfunctions caused by improperly connected hydraulic hose pipes!  Check the assignment of the hydraulic hose pipes at the control block of the machine if the coloured markings (dust caps) are missing: ...

  • Page 90: Brake System

    Design and function 5.13 Brake system Depending on the machine’s equipment, the brake system consists of:  a hydraulic service brake with parking brake for an admissible maximum speed of 6 km/h,  an automatic reverse overrun brake for machines with a gross vehicle weight rating of 8 t and an admissible maximum speed of 25 km/h, ...

  • Page 91: Connect Hydraulic Brake System

    Design and function (1) Hydraulic plug ISO 7241-A DIN 2353 Fig. 72 (2) Hydraulic cylinder of braking axle Fig. 73 5.13.1.1 Connect hydraulic brake system  Only couple clean hydraulic clutches.  Clean hydraulic plug and hydraulic sleeve if necessary. ...

  • Page 92: Disconnect Hydraulic Brake System

    Design and function 1. Swivel the operating element at the control device on the tractor to open-centre position (neutral position). 2. Remove the dust cap from the hydraulic plug (1). 3. Connect the hydraulic plug with the hydraulic sleeve to a single-acting control device or a double-acting control device with open-centre position of the tractor.

  • Page 93: Connect Automatic Reverse Overrun Brake System

    Design and function  The automatic reverse function permits direct reversing of the machine, as there will be no braking effect with the wheels running backwards.  Particularly beware when travelling on extreme uphill gradients. In case of tractors with insufficient power or spinning tractor wheels, the combination of tractor / machine risks to be pulled back down the hill by the charged machine.

  • Page 94: Disconnect Automatic Reverse Overrun Brake System

    Design and function 1. Fix the contact breaking cable (5) actuating the hand brake lever to the tractor within your reach. The contact breaking cable fixed to the tractor:  must easily give way to any movements during cornering without any stress, buckling or chafing, ...

  • Page 95: Dual-Line Compressed-Air Brake System

    Design and function 5.13.3 Dual-line compressed-air brake system The brake system consists of: (1) Feed line with hose coupling (red) (2) Brake line with hose coupling (yellow) (3) In-line filter of feed line (4) In-line filter of brake line (5) Trailer brake valve with brake pressure regulator (6) Piston-type brake cylinder (7) Text connection, piston-type brake cylinder...

  • Page 96: Connect Brake And Feed Line

    Design and function (1) Trailer brake valve (2) Brake pressure regulator (3) Feed line with hose coupling (red) (4) Brake line with hose coupling (yellow) (5) In-line filter of feed line (6) In-line filter of brake line (7) Hand lever for adapting the braking effect (8) Reading point of the set braking effect Fig.

  • Page 97: Disconnect Brake And Feed Line

    Design and function WARNING Risk of crushing, cuts, becoming entangled, being drawn in and risk of impact to people if the machine rolls due to the service brake system being released! Always connect the hose coupling of the brake line (yellow) first and then the hose coupling of the feed line (red).

  • Page 98: Manoeuvre Unhitched Machine By Means Of A Manoeuvring Vehicle

    Design and function 5.13.3.3 Manoeuvre unhitched machine by means of a manoeuvring vehicle WARNING Risk of crushing, entanglement and impact for people if the machine accidentally rolls during manoeuvring work with the service brake released! Tightly connect the machine with the braked manoeuvring vehicle before releasing the service brake by means of the hand lever at the brake pressure regulator.

  • Page 99: Connect Hydraulic Brake System

    Design and function (2) Hydraulic cylinder of braking axle Fig. 81 5.13.4.1 Connect hydraulic brake system  Only couple clean hydraulic clutches.  Clean hydraulic plug and hydraulic sleeve if necessary.  Slip the hydraulic plug into the hydraulic sleeve until the hydraulic plug noticeably locks.

  • Page 100: Parking Brake

    Design and function 5.13.5 Parking brake The applied parking brake secures the unhitched machine against rolling. The parking brake is actuated via spindle and cable when turning the crank handle. (1) Crank handle; in adjusting position (2) (2) Adjusting position (3) Resting position, swivelled by 180°...

  • Page 101: Operation

    Operation Operation Depending on the machine’s equipment, actuation of the machine’s hydraulic and electrical function(s) is effected via remote control from the tractor:  via direct tractor connection (standard equipment),  via Bowden cable operation (optional extra),  via electro-hydraulic operation (control set) (optional extra). ...

  • Page 102: Bowden Cable Control Set

    Operation Bowden cable control set The individual hydraulic components of the machine are connected to a control block. To ensure the oil supply, the control block is connected to the hydraulic system of the tractor via a double-acting control device or a single- acting control device and a free return line.
  • Page 103 Operation Open / Close discharge door Symbol Position of hand lever Discharge door right front (touch-control) open no action neutral position right rear (touch-control) close left front (touch-control) open no action neutral position left rear (touch-control) close front / rear front (touch-control) open...
  • Page 104 Operation At the same time, the conveyor extension is powered if a conveyor extension is mounted in the conveying direction of the crossover conveyor. If the material is conveyed away from the conveyor extension, the conveyor extension will stop. Extend and retract counter-cutters Symbol Position of hand lever Counter-cutters...

  • Page 105: Mount Holder With Pocket For Bowden Cable Control Set

    Operation Displace C-conveyor Symbol Position of hand lever C-conveyor front retract (touch-control) action stops neutral position rear extend (touch-control) 6.2.2 Mount holder with pocket for Bowden cable control set 1. Fix the holder (1) with the pocket (2) for the Bowden cable control set within view and easy reach at an appropriate spot in the tractor’s cabin.

  • Page 106: Easy-To-Use Control

    Operation Easy-to-use control The individual hydraulic components of the machine are connected to a control block. To ensure the oil supply, the control block is connected to the hydraulic system of the tractor via a double-acting control device or a single- acting control device and a free return line.

  • Page 107: Functions And Their Symbols

    Operation 6.3.1 Functions and their symbols The following paragraphs show the symbols of the operating elements of the control set and their functions. Switch control set on / off Symbol Position of toggle Control set switch I (ON) (green control lamp (latch-in design) lights up) 0 (OFF)
  • Page 108 Operation Switch crossover conveyor / conveyor extension / discharge conveyor Symbol Crossover conveyor / Position of toggle Conveyor extension / switch Discharge conveyor crossover conveyor * (latch-in design) ON to the left crossover conveyor neutral position crossover conveyor * bottom (latch-in design) ON to the right discharge conveyor...
  • Page 109 Operation Extend and retract counter-cutters Symbol Position of key button Counter-cutters extend (in) (touch-control) action stops neutral position bottom retract (out) (touch-control) Lift / Lower supporting leg Symbol Position of key button Supporting leg lift to transport position (touch-control) action stops neutral position bottom lower to support position...
  • Page 110 Operation Extend and retract deflector plate Symbol Position of key button Deflector plate extend (in) (touch-control) action stops neutral position bottom retract (out) (touch-control) Switch work lights on/off Symbol Position of toggle Work lights switch (latch-in design) bottom (latch-in design) Extend and retract litter spreading drum Symbol Position of key button Litter spreading drum...

  • Page 111: Mount Easy-To-Use Control Set On The Tractor

    Operation Switch straw blower on / off Symbol Position of key button Straw blower (latch-in design) neutral position bottom (latch-in design) Straw blower – Rotate tower Symbol Position of key button Tower turn to the left (touch-control) neutral position action stops bottom turn to the right (touch-control)

  • Page 112: Commissioning

    Commissioning  Do not draw the current from the light socket.  Retrofit the 3-pole socket if your tractor is not equipped with a 3- pole socket. An appropriate retrofit kit is available.  A constant power supply of 12 V is required. The 3-pole socket must be protected by a fuse of at least 25 A.

  • Page 113: Road Traffic Regulations

    Commissioning WARNING Risk of crushing, shearing, cuts, becoming entangled and being drawn in to people if operating elements used to actuate movable components carrying out dangerous movements are blocked! Do not block any operating elements which serve to initiate movable components to carry out dangerous movements, e.

  • Page 114: Check Tractor's Compatibility

    Commissioning Apply for operating license or registration An existing certificate issued by an officially recognised expert for motor vehicle traffic may not be considered as a permit to travel on public roads. An officially approved operating license or registration is always required.

  • Page 115: Preconditions For The Operation Of Tractors With Rigid Drawbar Trailers

    Commissioning 7.2.2 Preconditions for the operation of tractors with rigid drawbar trailers WARNING Risk due to failure of components caused by incorrect use of the tractor! Ensure:  that the coupling device at the tractor has a sufficient admissible tongue load rating for the actually existing tongue load. ...

  • Page 116: Calculate Actual D Value For Combination To Be Coupled

    Commissioning Maximum admissible Tractor's coupling device Machine's tongue load drawgear Tow hook (hitch hook) 4000 kg -  40 km/h  Drawbar lug (hitch ring) ISO 6489-1 ISO 20019 2000 kg - > 40 km/h  Drawbar lug (hitch ring) ISO 5692-1 Draw pin (Piton-Fix) ...

  • Page 117: Calculate Tractor's Admissible Towing Capacity

    Commissioning Gross vehicle weight rating of your tractor in [t] (see operating instructions/vehicle registration certificate of tractor) Axle load/sum of axle loads of the machine charged with the admissible mass (loading capacity) in [t] without tongue load Gravitational acceleration (9.81 m/s²) Actual calculated D value for the Specified D...

  • Page 118: Enter The Mixing Container

    Commissioning Example Gross vehicle weight rating of the tractor: 14 t value of tractor's coupling device 70 t value of machine's drawgear: 77.5 t value for the combination to be coupled: 77.2 t 14 t x 70 kN = 14.5 t 9.81 m/s x 14 t - 70 kN Due to the D...
  • Page 119 Commissioning WARNING Risk of slipping, stumbling or falling when moving in the mixing container if people slip due to insufficient stability!  Wear appropriate protective clothing when entering the mixing container.  Always ensure a firm standing position. Beware that the standing surface on the mixing auger is inclined.

  • Page 120: Adjust Mounting Height Of Drawbar

    Commissioning Adjust mounting height of drawbar You must have the mounting height of the drawbar adjusted to the respective tractor model if the fodder mixing wagon hitched to the tractor is not horizontally aligned on even ground. The mixing auger only works at its optimum in horizontally aligned position.

  • Page 121: Adjust Length Of Propeller Shaft To Tractor

    Commissioning Assembly instructions for authorized workshop: 1. Park the fodder mixing wagon on even, firm ground: 1.1 Secure the fodder mixing wagon against rolling by means of the parking brake and / or chocks. 1.2 Unhitch the machine from the tractor. 1.3 Move the tractor forward until the coupling device of the tractor uncovers the drawgear of the drawbar.

  • Page 122: Check Machine For Proper Functioning

    Commissioning WARNING Risk to people of being crushed due to the tractor and the hitched machine accidentally rolling! Secure tractor and machine against accidental starting and rolling before entering the hazardous area between the tractor and the hitched machine for adjusting the propeller shaft. ...

  • Page 123: Hitch And Unhitch Machine

    Hitch and unhitch machine 4.2 Lower hydraulic supporting leg (if available) to support position and lift it to transport position. 4.3 Extend and retract hydraulic counter-cutters (if available) into and from the mixing container. 4.4 Let crossover conveyor (if available) run in both driving directions. 4.5 Let crossover conveyor (if available) run at different conveyor speeds.

  • Page 124: Hitch Machine

    Hitch and unhitch machine Hitch machine WARNING Risk due to incorrect use of the tractor if the attached/ hitched machine causes insufficient stability or insufficient steerability and braking ability of the tractor! Only attach/hitch the machine to appropriate tractors. Observe the information in the chapter "Check tractor's compatibility", page 114.

  • Page 125: Unhitch Machine

    Hitch and unhitch machine 7. Insert the Bowden cable control set / the control unit into the holder of the tractor. 8. Connect the electrical supply lines / lighting system. 9. Lift the supporting leg to transport position. Observe the information in chapters: "Lift mechanical supporting leg to transport position", page 81, ...

  • Page 126: Settings

    Settings Settings When carrying out adjusting work, additionally observe the information included in the chapters:  "Basic safety instructions", page 33.  "Warning and instruction signs", page 42. Observance of these instructions serves your safety. WARNING Risk of crushing, shearing, cuts, amputation, becoming entangled, wound up, being drawn in and risk of impact to people during work on the machine: ...

  • Page 127: Set Deflector Plate

    Settings Set deflector plate The throwing range of the deflector plate (5) is set via the adjusting sheet (3):  Adjusting sheet (3) into position (1) = The deflector plate (5) swivels out to its maximum extent  Adjusting sheet (3) into position (2) = The deflector plate (5) swivels out to to its minimum extent 1.

  • Page 128: Set Cutting Knives Of Mixing Auger

    Settings Set cutting knives of mixing auger VM 1501 The cutting knives can be screwed onto the mixing auger in a retracted position (light grey) and in an extended position (dark grey). The cutting knives are delivered from the factory in retracted position.

  • Page 129: Sets Of Knives

    Settings VM 1651 Fig. 95 9.2.1.1 Sets of knives If swivelling of cutting knives does not achieve the desired outcome, special sets of knives can be mounted.  Standard set of knives: The knife is supported at the top knife position by a knife supporting plate.
  • Page 130 Settings VM 951 / VM 951-L /VM 1801D Standard set of knives Set of knives, straw Set of knives, bales VM 1251 / 1251-L / VM 2401D Standard set of knives Set of knives, straw Set of knives, bales VM 1651 Standard set of K K K K K K K K...

  • Page 131: Auger Position, Verti-Mix Double

    Use of machine K = short knife L = long knife Auger position, Verti-Mix Double Ensure identical position of the mixing augers when mounting the mixing auger drive! Fig. 96 Use of machine When using the machine, additionally observe the information included in the following chapters: ...
  • Page 132 Use of machine WARNING Risk to people of being crushed, drawn in and becoming entangled due to unprotected powered driving elements during machine operation!  Start the machine only with the protective devices completely mounted.  It is not allowed to open protective devices: ...

  • Page 133: Fill Fodder Mixing Wagon

    Use of machine 10.1 Fill fodder mixing wagon WARNING Risk due to incorrect use of the tractor if this causes failure of components, insufficient stability and insufficient steerability and braking ability of the tractor! Observe the maximum loading capacity of the attached / hitched machine and the admissible axle and tongue loads of the tractor.
  • Page 134 Use of machine  Remove baler twines and nets on the ground before filling round or cuboid bales into the mixing container by means of the loading tool.  When filling the mixing container, ensure that the tractor engine runs as equally as possible when powering the mixing auger, i.

  • Page 135: Recommended Filling Order

    Use of machine 1. Check the mixing container for foreign objects before starting the tractor engine. Remove foreign objects from the mixing container, if necessary. 2. Start the tractor engine. 3. Park the tractor with the hitched fodder mixing wagon on even ground. Align the tractor in a straight line in front of the fodder mixing wagon.

  • Page 136: Mix Fodder Components

    Use of machine 4. Fill in grass silage. 5. Fill in maize silage, grain silage. 6. Fill in fodder components with a high proportion of water, e.g. draff, potato pulp or beet chips 7. Fill liquid components such as liquid yeast, molasses into the mixing container by means of the loading tool together with the last portion of maize silage.

  • Page 137: Fodder Discharge Through Discharge Openings

    Use of machine  the travelling speed of the tractor on the feeding table. The higher the driving speed of the mixing auger, the wider the opening width of the discharge door and the slower the travelling speed of the tractor, the larger the fodder quantity discharged onto the feeding table.

  • Page 138: Fodder Discharge Via Discharge Conveyor For Side Discharge

    Use of machine 10.3.2 Fodder discharge via discharge conveyor for side discharge 1. Make sure that people leave the hazardous area of the machine. 2. Keep animals away from the hazardous area. 3. Swivel the discharge conveyor (1) to working position. 4.

  • Page 139: Fodder Discharge Via Crossover Conveyor

    Use of machine 10.3.3 Fodder discharge via crossover conveyor 1. Make sure that people leave the hazardous area of the machine. 2. Keep animals away from the hazardous area. 3. Switch the p.t.o. shaft on. 4. Switch the crossover conveyor drive on in the desired driving direction.

  • Page 140: Fodder Discharge Via Conveyor Extension

    Use of machine 10.3.4 Fodder discharge via conveyor extension 1. Make sure that people leave the hazardous area of the machine. 2. Keep animals away from the hazardous area. 3. Swivel the conveyor extension (1) to working position. 4. Switch the p.t.o. shaft on. 5.

  • Page 141: Fodder Discharge Via C-Conveyor

    Use of machine 10.3.5 Fodder discharge via C-conveyor 1. Make sure that people leave the hazardous area of the machine. 2. Keep animals away from the hazardous area. 3. Set the C-conveyor (1) to the desired working position. Crossover conveyor Movable crossover conveyor Elevator 4.

  • Page 142: Eliminate Blockages

    Use of machine 10.3.6 Eliminate blockages WARNING Risk of crushing, shearing, cuts, amputation, becoming entangled, wound up, being drawn in and risk of impact to people if:  lifted, unsecured machine parts accidentally come down or are unintentionally lowered , e.g. an open discharge door, ...

  • Page 143: Working With The Straw Blower

    Use of machine 10.4 Working with the straw blower Bulk straw or straw bales are filled into the mixing container, chopped and blown into the stable by means of the straw blower. Fig. 103 WARNING Risk due to substances or foreign objects blown away from or out of the machine if foreign objects (e.g.

  • Page 144: Eliminate Blockages

    Use of machine Keep strictly to the required operating speed of the straw blower, too low operating speed may cause blockages. 1. Make sure that people and animals leave the hazardous area of the machine / the straw blower. 2. Set the switchgear to gear level II (low driving speed of mixing auger) if the machine is equipped with a switchgear.

  • Page 145: Working With The Litter Spreading Drum

    Use of machine 6. Swivel the blow-out pipe to the side. 7. Empty the blow-out pipe or the blower casing. 8. Open the cover (Fig. 103/3) at the blower casing, in order to remove e. g. stones from the blower casing.

  • Page 146: Secure Tractor And Machine Against Accidental Starting And Rolling

    Use of machine When preparing the mixture, make sure that it possesses sufficient density. Add some water if necessary. If the density of the litter spreading substrate is too low, the spreading range will be considerably reduced. 1. Make sure that people and animals leave the hazardous area of the machine / the litter spreading drum.

  • Page 147: Transport Journeys

    Transport journeys Secure machine against rolling Secure the machine against rolling:  on even ground by means of the parking brake or the chocks,  on extremely uneven ground or downhill gradients by means of the parking brake and the chocks.

  • Page 148: Secure Protective Devices For Transport Journeys

    Transport journeys WARNING Risk due to incorrect use of the tractor if this causes failure of components, insufficient stability and insufficient steerability and braking ability of the tractor! Observe the maximum loading capacity of the attached / hitched machine and the admissible axle and tongue loads of the tractor. Run the machine only with partly-filled mixing container, if necessary.

  • Page 149: Service And Maintenance Of Machine

    Service and maintenance of machine Service and maintenance of machine Regular and proper service and maintenance:  will keep your machine ready for use for a long time and avoid early wear,  will reduce downtimes and repairs,  is a precondition for our warranty provisions. ...
  • Page 150 Service and maintenance of machine WARNING Risk of crushing, shearing, cuts, amputation, becoming entangled, wound up, being drawn in and risk of impact to people if:  lifted, unsecured machine parts accidentally come down or are unintentionally lowered,  tractor and machine accidentally start and roll! ...

  • Page 151: Service And Maintenance Plan - Overview

    Service and maintenance of machine 12.1 Service and maintenance plan - Overview  Observe the detailed information in the following chapters about service and maintenance, in particular about the maintenance of chassis and axles.  The maintenance intervals specified in the included sub-supplier documentation shall prevail.

  • Page 152: Lubrication Of Machine

    Service and maintenance of machine 12.3 Lubrication of machine  Lubricate all bearings and lubrication points according to the lubrication plan.  Remove dirt from the lubricating nipples.  Use environmentally friendly, biodegradable oils and greases where lubricants may penetrate the fodder or the ground. For further information, contact your specialist for agricultural machinery.

  • Page 153: Preservation/Longer Downtimes

    Service and maintenance of machine Component / Location Number Activity Time / Interval Lubricating nipple, top bearing, angular gear lubricate 250 h Lubricating nipple, drive shaft, bearing block lubricate 50 h Lubricating nipple, supporting leg lubricate 100 h Lubricating nipple, crossover conveyor lubricate 25 h Guide rail, discharge door...

  • Page 154: Quantities When Filled And Change Intervals

    Service and maintenance of machine CAUTION Risk of damage to machine components when powering gearboxes without gear lubricant oil! Always ensure a sufficient oil level in the gearboxes. WARNING Risk of slipping to people due to leaking oil during topping-up of oil / oil change! Immediately remove fresh oil stains by means of binding agents.

  • Page 155: Admissible Gear Lubricant Oils

    Service and maintenance of machine 12.5.2 Admissible gear lubricant oils Gear lubricant oil The mixer gearbox is initially filled with AVIA MZ 80. Type of oil EP 80W–90 EP VG 220 (-30°C / +65°C) Manufacturer ARAL EP Plus SAE 80W–90 AVIA MZ 80 SHELL...

  • Page 156: Change Oil

    Service and maintenance of machine 12.5.3.2 Change oil 1. Park the machine on even ground. 2. Turn the diesel engine off and secure the machine against rolling. 3. Place a drip tray (capacity approx. 30 litres) beneath the compensating reservoir (Fig.

  • Page 157: Switchgear

    Service and maintenance of machine the drain valve. 17. Screw the vent screw (Fig. 107/3) again onto the vent opening of the compensating reservoir (Fig. 107/1). 18. Carry out a test run for several minutes. 19. Check the oil level in the compensating reservoir afterwards.

  • Page 158: Change Oil

    Service and maintenance of machine 12.5.4.2 Change oil 1. Secure the machine against rolling. 2. Align the machine in horizontal position. 3. Place a drip tray beneath the gearbox (capacity approx. 15 litres). 4. Unscrew oil drain plug (1) and ventilation screw (2).

  • Page 159: Spur Gear For Driving Mechanism With On-Board Hydraulic System Without Switchgear

    Service and maintenance of machine 12.5.5 Spur gear for driving mechanism with on-board hydraulic system without switchgear The gearbox(es) require(s):  check of oil level and topping-up if necessary,  change of gear lubricant oil. 12.5.5.1 Check oil level 1. The oil level must be visible at the inspection glass (1) of the spur gear (2).

  • Page 160: On-Board Hydraulic System

    Service and maintenance of machine 12.5.6 On-board hydraulic system In case of the on-board hydraulic system:  check oil level and top up hydraulic oil if necessary,  change hydraulic oil / replace filter element. 12.5.6.1 Check oil level 1. Check the oil level at the inspection glass (1).

  • Page 161: Replace Shear Bolts Of Shear Bolt Coupling

    Service and maintenance of machine (ord. no. 870 01 788). 8. Fill the required hydraulic oil and the required oil quantity through the filler neck (2) into the hydraulic oil tank. The oil level must be visible at the inspection glass (1). 12.6 Replace shear bolts of shear bolt coupling 1.

  • Page 162: Discharge Door

    Service and maintenance of machine 12.7 Discharge door 1. Check the gap X between the discharge door and the mixing container. The gap X should be approx. 5 mm. The gap X can be altered by unscrewing the screws (1) and displacing the L straps (2) in the oblong holes.

  • Page 163: Swivel / Replace Cutting Knives

    Service and maintenance of machine 1. For grinding the cutting knives, enter the empty mixing container through a discharge opening. It is absolutely imperative to observe the information in the chapter "Enter the mixing container", from page 118. 2. Wear protective goggles and protective gloves.

  • Page 164: Crossover Conveyor, Discharge Conveyor Or Conveyor Extension

    Service and maintenance of machine cutting knives into the desired position (extended or retracted), see information on page 59. 6. Tighten all screws (2) of the cutting knives’ screwed connections. 7. Remove any foreign objects (tools etc.) from the mixing container. Clean the mixing container if necessary.

  • Page 165: Adjust /Tighten Conveyor

    Service and maintenance of machine 12.9.2 Adjust /Tighten conveyor 1. Turn the diesel engine off. 2. Switch the parking brake on. 3. Pull the ignition key out. 4. Unscrew the counter nut (1) at the right- hand and left-hand radial insert ball bearing (2).

  • Page 166: C-Conveyor

    Service and maintenance of machine 12.10 C-conveyor 12.10.1 Check C-conveyor for visible defects Check the C-conveyor (1) with its toothed belts (2) for visible defects every week. Replace the C- conveyor in case of damage (fissures etc.). Fig. 123 12.10.2 Tighten / Adjust C-conveyor 1.

  • Page 167: Clean C-Conveyor

    Service and maintenance of machine Proper conveyor tension is vital for  the correct running of the teeth in the driving wheels,  maximum power transmission to the toothed belts. If the toothed belts are too tight or too loose, they might override the teeth of the driving wheels, thus causing incorrect running.

  • Page 168: Bowden Cable Control Set

    Service and maintenance of machine 7. The outer lower and upper return rollers (6) are accessible from the outside. 8. Close the cleaning aperture again by means of the cover (2) after cleaning. Fig. 128 12.11 Bowden cable control set 12.11.1 Replace Bowden cable of mechanical Bowden cable control unit Disassembly Connection to control valve of control block:...

  • Page 169: Replace Remote Control Cable Adapter (G)

    Service and maintenance of machine Assembly Connection to operating element: 1. Remove the locking screw (A). 2. Operate lever (B) until the connecting pin (C) is visible. 3. Screw the threaded sleeve (D) of the remote control cable into the connecting pin (C) with operating lever (B) actuated.

  • Page 170: Hydraulic System

    Service and maintenance of machine 12.12 Hydraulic system Shop work WARNING Risk of infection to people due to hydraulic oil squirting out under high pressure and entering the body!  Only an authorised workshop is allowed to carry out work on the hydraulic system (shop work).

  • Page 171: Depressurize Hydraulic System

    Service and maintenance of machine 12.12.1 Depressurize hydraulic system Shop work WARNING Risk of accidental contact with hydraulic oil due to hydraulic oil squirting out under high pressure and entering the body, in particular in case of hydraulic systems with membrane pressure accumulator! ...

  • Page 172: Maintenance Intervals

    Service and maintenance of machine 12.12.2.2 Maintenance intervals After the first 10 service hours and then every 50 service hours: 1. Check all components of the hydraulic system for tightness. 2. Retighten screwed connections if necessary. Before each startup: Check hydraulic hose pipes for visible defects. Immediately remedy the following defects: 1.

  • Page 173: Installation And Removal Of Hydraulic Hose Pipes

    Service and maintenance of machine 12.12.2.4 Installation and removal of hydraulic hose pipes Shop work When installing and removing hydraulic hose pipes, it is imperative to observe the following information:  Only use hydraulic hose pipes of the manufacturer.  Ensure cleanliness.

  • Page 174: Check Brake System For Proper Functioning

    Service and maintenance of machine  Regularly check the degree of soiling of the filter elements in the hose couplings.  Clean heavily soiled filter element approx. every 3-4 months, depending on the operating conditions.  Replace damaged filter elements. Check degree of soiling 1.

  • Page 175: Malfunctions And Remedy

    Malfunctions and remedy Malfunctions and remedy WARNING Risk of crushing, shearing, cuts, amputation, becoming entangled, wound up, being drawn in and risk of impact to people if:  lifted, unsecured machine parts accidentally come down or are unintentionally lowered , e.g. an open discharge door, ...

  • Page 176: Electrics

    Malfunctions and remedy 13.2 Electrics Electro-hydraulic operation No power (12 V) at the control set Plug 3-pole plug (DIN 9680) into does not work (all functions) the socket for the tractor’s power supply. Polarity of plug and socket are Check polarity of plug and socket not compatible and reconnect if necessary.

  • Page 177: Weighing Device

    Malfunctions and remedy 13.3 Weighing device It is absolutely imperative to observe the included operating instructions for the weighing device. Malfunction Cause Remedy Device cannot be switched on No power supply Check connecting cable. Switch on power supply, check power supply battery. Wrong polarity Check polarity connecting cable.

  • Page 178: Circuit Diagrams

    Circuit diagrams Circuit diagrams 14.1 Hydraulic circuit diagram 14.1.1 With Bowden cable Verti-Mix 951-1651, Verti-Mix 951 L-1251 L, Verti-Mix 1501 D-2401 D 10.13...
  • Page 179 Circuit diagrams (1) Discharge door (2) Valve for discharge conveyor for side discharge (3) Valve for conveyor extension (4) Height adjustment for conveyor extension (5) Hydraulic counter-cutters (6) Hydraulic supporting leg (7) Hydraulic motor for crossover conveyor (8) Hydraulic motor for conveyor extension (9) Hydraulic motor of discharge conveyor for side discharge (10) Hydraulic motor for crossover conveyor (11) Conveyor speed regulator...

  • Page 180: With On-Board Hydraulic System (Wollschläger)

    Circuit diagrams 14.1.2 With on-board hydraulic system (Wollschläger) Verti-Mix 951-1651, Verti-Mix 951 L-1251 L, Verti-Mix 1501 D-2401 D 10.13...
  • Page 181 Circuit diagrams (A) Control block for basic functions (B) Control block for hydraulic rotary adjustment of tower (optional) (C) Control block for straw blower (optional) (1) Discharge door (2) Valve for discharge conveyor for side discharge (3) Valve for conveyor extension (4) Height adjustment for conveyor extension (5) Hydraulic counter-cutters (6) Hydraulic supporting leg...

  • Page 182: With On-Board Hydraulic System (Bucher)

    Circuit diagrams 14.1.3 With on-board hydraulic system (Bucher) Verti-Mix 951-1651, Verti-Mix 951 L-1251 L, Verti-Mix 1501 D-2401 D 10.13...
  • Page 183 Circuit diagrams (A) Control block for basic functions (B) Control block for hydraulic rotary adjustment of tower (optional) (C) Control block for straw blower (optional) (1) Discharge door (2) Valve for discharge conveyor for side discharge (3) Valve for conveyor extension (4) Height adjustment for conveyor extension (5) Hydraulic counter-cutters (6) Hydraulic supporting leg...

  • Page 184: Weighing Device

    Circuit diagrams 14.2 Weighing device Fig. 133 (1) Weighing computer (2) Radio remote control (3) Collecting box (4) Weighing rod (5) Signal hooter (6) Additional large-scale display Verti-Mix 951-1651, Verti-Mix 951 L-1251 L, Verti-Mix 1501 D-2401 D 10.13...
  • Page 185 Index Index Control devices ..........28 Control dial ............ 74 Authorized workshop ........31 Control set Holder ............111 Mount holder ..........62 Basic safety instructions Conveyor Axles ............39 Maintenance ..........164 Brake system ..........38 Conveyor extension ........69 Compressed-air brake system ....
  • Page 186 Index Product description ........11 Product safety ..........32 Gear lubricant oil ......... 153 Propeller shaft ..........84 Adjust propeller shaft ....... 121 Protective devices ......... 13 Hazardous areas and dangerous spots ..17 Hose pipes ............ 88 Hydraulic oil ..........27 Rear discharge ..........

This manual is also suitable for:

Strautmann verti-mix 951 l-1251 lStrautmann verti-mix 1501 d-2401 d

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