Related Manuals for BSL Strautmann Verti-Mix 1101 SF fast-cut
Summary of Contents for BSL Strautmann Verti-Mix 1101 SF fast-cut
- Page 1 Translation of the Original Operating Instructions Self-propelled fodder mixing wagon Verti-Mix 1101 / 1301 / 1501 SF fast-cut 65500908 0.000 10.14...
- Page 2 EC Declaration of Conformity according to the EC machinery directive 2006/42/EC, Annex II, 1.A Manufacturer: B. Strautmann & Söhne GmbH u. Co. KG Bielefelder Str. 53 D-49196 Bad Laer Legal person established within the EC and authorized to compile the technical documentation: B.
- Page 3 Identification data Identification data Please enter the machine’s identification data here. They are registered on the type plate. Manufacturer: B. Strautmann & Söhne GmbH u. Co. KG Vehicle/Machine ID number: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Type: Year of manufacture: Manufacturer’s address...
- Page 4 Foreword Foreword Dear customer, You have decided in favour of a quality product from the large B. Strautmann & Söhne GmbH u. Co. KG product range. We thank you for the confidence you have shown in us. Upon receipt of the machine, please check for transport damage or missing parts! Check the delivered machine for its completeness, including the ordered optional extras, by means of the delivery note.
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Page 5: Table Of Contents
Contents Contents User information ....................9 Purpose of document ......................9 Keeping of operating instructions ..................9 Location details in the operating instructions ................. 9 Applied modes of specification ....................9 Applied terms ........................10 Product description ..................10 Overview – Assemblies ......................11 Safety and protective devices .................... - Page 6 Contents 5.2.3 Open door window ....................38 5.2.4 Close door window ....................38 5.2.5 Emergency exit ....................... 39 Driver seat ........................... 39 Steering wheel ........................40 Ignition starter switch ......................41 Light and sight ........................42 5.6.1 Switch parking or driving light on and off ..............42 5.6.2 Warning lights ......................
- Page 7 Contents Travelling mode ........................73 7.4.1 Forward travel ......................74 7.4.2 Reverse travel......................74 7.4.3 Change direction of motion ..................75 7.4.4 Slow down and stop machine .................. 76 7.4.5 Parking brake......................76 7.4.5.1 Manual release of parking brake ............. 77 7.4.6 Tow machine ......................
- Page 8 Contents 10.19 Mixing auger ........................116 10.19.1 Grind cutting knives ....................116 10.19.2 Swivel / Replace cutting knives ................117 10.20 Elevator conveyor......................117 10.20.1 Check / Adjust stripper ..................117 10.20.2 Check tension of elevator conveyor ..............118 10.21 Crossover conveyor, discharge conveyor or conveyor extension ........118 10.21.1 Adjust /Tighten conveyor ..................
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Page 9: User Information
User information User information The chapter “User information“ provides information about how to use the operating instructions. Purpose of document These operating instructions: describe the operation, service and maintenance of the machine, provide important information about safety-conscious and efficient handling of the machine. Please contact us for further inquiries. -
Page 10: Applied Terms
Product description Applied terms Term The term means … all other persons apart from the operator. third person/party … the source of a possible injury or damage to health. risk … B. Strautmann & Söhne GmbH u. Co. KG. manufacturer …... -
Page 11: Overview - Assemblies
Product description Overview – Assemblies Illustration of the machine and identification of essential elements. Fig. 1 (1) Cutting unit (11) Mixing container (2) Conveyor drum (12) Overflow ring (optional extra) (3) Pick-up arm (13) Mixing auger (4) Conveyor duct with elevator conveyor (14) Counter-cutter (5) Driver’s cabin (15) Feed funnel for fodder additives (optional... -
Page 12: Safety And Protective Devices
Product description Safety and protective devices This chapter shows the location of the properly installed protective devices in protective position. Fig. 2 (1) Left outside mirror (5) Chock (2) Ladder (6) Rear-view camera (3) Cover of crossover conveyor (7) Right outside mirror, close-proximity mirror, wide-angle mirror (4) Warning beacon (optional extra) (8) Protective cover of cleaning aperture... -
Page 13: Traffic-Related Equipment
Product description Traffic-related equipment Fig. 3 (1) Headlight with indicator (7) Warning beacon (optional extra) (2) Left outside mirror (8) License plate (3) Speed sign (9) License plate light (4) Side-marker light (10) Multi-function light (5) Clearance light (11) Right outside mirror, close-proximity mirror, wide-angle mirror (6) Chock Correct use... -
Page 14: Hazardous Areas And Dangerous Spots
Product description Hazardous areas and dangerous spots The hazardous area is the area within and/or in the vicinity of a machine, in which the safety or health of people might be impaired. People are not allowed in the hazardous area: ... -
Page 15: Type Plate And Ce Symbol
Product description Type plate and CE symbol The following figures show the position of the type plate, the vehicle/machine ID number and the CE symbol. The complete marking is treated as a document and must not be altered or made unrecognizable. (1) Type plate with CE symbol at the right-hand front of the frame (2) Vehicle / Machine ID number (embossed... -
Page 16: Technical Data
Product description Technical data 2.7.1 General data Model 1101 SF fast-cut 1301 SF fast-cut 1501 SF fast-cut Usable mixing capacity m³ Picking-up width 2.00 Elevator width 0.58 Diameter of conveyor drum 0.60 Axle loads and weights: see type plate Engine output at 2000 min kW / 100 / 136 Fuel tank... -
Page 17: Noise Specifications
Safety instructions Model Unit 1101 SF fast- 1301 SF fast- 1501 SF fast- A = Total length, transport position – 7.28 7.38 7.55 Front discharge conveyor: Total length, transport position - 7.59 7.77 Rear discharge conveyor: B = Total width: 2.42 2.58 C = Track:... -
Page 18: Organisational Measures
Safety instructions For the safety-conscious operation of the machine, please observe: these operating instructions, in particular: the basic safety instructions, the activity-related safety instructions and the instructions what to do, the instructions regarding correct use. the warning signs on the machine, ... -
Page 19: Qualification Of Operator
Safety instructions If the operator notices that a device is not in a sound safety-related condition, the operator shall be obliged to immediately eliminate this defect. If this is not part of the operator’s scope of tasks or he/she lacks adequate expert knowledge, the operator shall be obliged to report this defect to his/her superior or to the user. -
Page 20: Spare And Wearing Parts, Auxiliary Materials
Safety instructions the operating license according to national and international regulations will become invalid. Exclusively use original parts or modification and accessory parts approved by the manufacturer such that: the declaration of conformity and the CE symbol of the machine will remain unaffected, ... -
Page 21: General Safety And Accident Prevention Instructions
Safety instructions 3.4.1 General safety and accident prevention instructions Observe the general national safety and accident prevention regulations in addition to the safety instructions included in this chapter! Wear your personal protective equipment when carrying out work on the machine! ... - Page 22 Safety instructions Do not block any operating elements (levers, key buttons, etc.), which initiate dangerous movements, such as folding, swivelling or sliding operations! The movement must automatically stop as soon as the operating element is released. Fill the fodder mixing wagon only by means of the pick-up arm, a tractor equipped with a front loader or by means of a wheeled loader! ...
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Page 23: Hydraulic System
Safety instructions Before carrying out transport journeys, check: the lighting system for damage, proper functioning and cleanliness, the brake and hydraulic system for visible defects, whether the parking brake has been completely released, the brake system for proper functioning! ... -
Page 24: Brake System
Safety instructions disconnection: first disconnect the minus pole, then the plus pole! Always cover the plus pole of the battery as required. Risk of explosion in case of accidental ground! The machine can be equipped with electronic components and parts, the functioning of which may be affected by electromagnetic emissions of other devices. -
Page 25: Service And Maintenance Of Machine
Safety instructions Use lifting equipment suitable and approved for the machine's weight with sufficient lifting power. Deflate the tyre before removing it! Regularly check the tyre pressure! Observe the maximum admissible tyre pressure. Risk of explosion in case of excessive pressure! ... -
Page 26: Activity-Related Safety Instructions And Important Information
Safety instructions After finishing maintenance work, check the safety and protective devices for proper functioning! Immediately replace missing or defective protective devices! When using electrical tools, the connecting cables must not be moved over sharp-edged cutting knives! Immediately remove fresh oil stains by means of binding agents. -
Page 27: Important Information
Safety instructions CAUTION CAUTION marks a possible danger bearing a low risk, which might cause light or moderate bodily injury or material damage if it is not prevented. Non-observance of the safety instructions marked by "CAUTION" may cause light or moderate bodily injury or material damage. -
Page 28: Warning Signs
Safety instructions 3.6.1 Warning signs A warning sign consists of 2 pictographs: (1) Pictograph for description of risk The pictograph shows the pictographic description of the risk, surrounded by a triangular hazard symbol. (2) Pictograph for avoidance of risk The pictograph shows the pictographic instruction how to avoid the risk. - Page 29 Safety instructions 87007120 Risks when carrying out work on the machine such as mounting, adjusting, trouble-shooting and maintenance, due to accidental starting of the machine! This risk may cause most serious injuries or even death. Secure the machine against accidental starting before carrying out any work on the machine.
- Page 30 Safety instructions Nominal voltage Safe distance to overhead lines up to 1 kV over 1 up to 110 kV over 110 up to 220 kV over 220 up to 380 kV nominal voltage unknown 87007123 Risk due to hydraulic oil squirting out under high pressure, caused by leaking hydraulic hose pipes! This risk may cause most serious injuries or even death if hydraulic oil squirting out under high pressure enters the skin and the body.
- Page 31 Safety instructions 87010271 Risk to any part of the body of being crushed and/or risk of impact if people stand within the hazardous area of the machine! This risk may cause most serious injuries or even death. People are not allowed within the hazardous area of the machine as long as the diesel engine and the machine have not been secured against accidental rolling.
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Page 32: Instruction Signs
Safety instructions 87010283 Risk due to substances or foreign objects blown away from or out of the machine to people standing within the hazardous area of the machine! This risk may cause most serious injuries to any part of the body. ... - Page 33 Safety instructions Order number and explanation Instruction signs 87007135 Observe the information for tyre maintenance included in the operating instructions. 87706902 Use diesel fuel only in accordance with the current specifications of the engine manufacturer. Observe the service instructions. 87010288 This pictograph illustrates fixing points for lifting equipment (jack).
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Page 34: Placing Of Warning And Instruction Signs
Safety instructions 3.6.3 Placing of warning and instruction signs The following figures illustrate the position of the warning and instruction signs on the machine. Fig. 9 Risks in case of non-observance of safety instructions and warning signs Non-observance of the safety instructions and warning signs may: ... -
Page 35: Loading And Unloading
Design and function failure of essential machine functions, failure of specified methods for the use, service and maintenance of the machine, risk to people due to mechanical and chemical effects, threat to the environment due to leaking operating media. ... -
Page 36: Driver's Cabin - Overview
Design and function Driver's cabin - Overview This overview shall help to quickly acquaint yourself with the operating elements. (1) Steering column (2) Steering wheel (3) Ignition and starter switch (4) Reversing gear (5) Parking and driving light (6) Locking mechanism for steering column (7) Brake pedal (8) Pedal Fig. -
Page 37: Cabin Door
Design and function (9) Control console (10) Manual throttle lever (11) Joystick (12) Terminal (13) Display of weighing system (14) Multi-function switch for indicator, dimmed and full headlights, headlight flasher, windscreen wiper and front screen washing water and horn Fig. 12 Cabin door 5.2.1 Open cabin door... -
Page 38: Close Cabin Door
Design and function From inside: 1. Push the door opening lever (1) down and open the door. Fig. 14 5.2.2 Close cabin door 1. Close the cabin door up to the second notch. 2. Lock the cabin door if necessary. 5.2.3 Open door window 1. -
Page 39: Emergency Exit
Design and function 5.2.5 Emergency exit In case of emergency, all windows of the driver’s cabin may be used as emergency exit and must be broken by means of the emergency hammer (1). The emergency hammer is positioned on the left- hand side behind the driver seat. -
Page 40: Steering Wheel
Design and function DANGER Risk of accident due to diverting attention! Adjust the driver seat only when the machine is stationary, never during travel. Adjust seat cushion: 1. Briefly push / pull lever (1): Push = increase seat cushion. ... -
Page 41: Ignition Starter Switch
Design and function CAUTION Risk of impact or crushing and damage to the steering column adjustment due to the steering column rebounding unbraked! Hold the steering wheel firmly with both hands, before unlocking the steering column adjustment by means of the pedal. The steering column (1) is kept in vertical position by means of spring pressure. -
Page 42: Light And Sight
Design and function Light and sight 5.6.1 Switch parking or driving light on and off Switch parking light on Turn the headlight switch at the steering column to position "1". Switch driving light on Turn the headlight switch at the steering column to position "2". -
Page 43: Work Lights
Design and function The indicator system only works with the ignition switched on. Full headlights can only be switched on after the driving lights have been switched on. The headlight flasher lights up as long as you keep on pulling the lever –... -
Page 44: Interior Light
Design and function Switch work lights on 1. Turn the light switch at the steering column to position "1" (parking light) or "2" (driving light). 2. Press the "Work lights" switch for the front, middle and/or rear (Fig. 26/1) to position "On". -
Page 45: Windscreen Wiper
Design and function 5.6.7 Windscreen wiper Windscreen wiper – Front screen The following positions can be selected via the multi-function switch: Interval wiping Turn the rotary switch forward in the direction of the arrow (F) to position "J". Slow wiping Turn the rotary switch backwards in the direction of the arrow (F) to position "I". -
Page 46: Rear-View Camera
Design and function you have a clear and complete view of the hazardous area at the rear and to the left of the machine. 2. Adjust the right-hand outside mirror such that you have a clear and complete view of the hazardous area at the rear and to the right of the machine. - Page 47 Design and function Ventilate cabin compartment Fresh outdoor air flows into the cabin compartment through the open ventilation nozzles (2) in the cabin ceiling (Fig. 32) and in the footwell (Fig. 33). In air circulation mode, the air circulates via the air circulation grid (1) in the cabin ceiling.
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Page 48: Pick-Up Arm
Design and function thermostat clockwise as far as it will go. 2. Turn the fan regulator (2) to one of the levels 1 - 3. 3. Open the slots of the ventilation nozzles. 4. Direct the air flow into the desired direction via the ventilation nozzles. -
Page 49: Hydraulic Pumps
Design and function 5.9.1 Hydraulic pumps (1) Axial piston pump "Traction drive" (2) Axial piston pump "Mixing" (3) Gear pump "Conveyor drum" (4) Axial piston pump "LS operating hydraulics" (5) Oil feed pump (6) Pump power divider gearbox Fig. 36 (7) Gear pump for hydraulic steering (8) Gear pump for hydraulic brake Fig. -
Page 50: Suction Lines Of Hydraulic Pumps
Design and function (1) Filler neck for hydraulic tank with vent screw (2) Return-flow filter Fig. 39 (3) Oil feed filter Fig. 40 5.9.3 Suction lines of hydraulic pumps The suction lines of the hydraulic pumps are mounted on the rear side of the hydraulic oil tank. -
Page 51: Electro-Hydraulic Control Block - Operating Hydraulics
Design and function 5.9.4 Electro-hydraulic control block - Operating hydraulics (1) Control valve for pick-up arm (2) Entry plate with pressure limiting valve (3) Control valve for crossover conveyor (4) Control valve for elevator conveyor (5) Control valve for transport support and optional extras (6) Control valve for swivelling of cutting unit (7) Control valve for fast-cut cutting knives... -
Page 52: Overflow Ring
Design and function Cutting knives retracted (out) (factory setting): Less driving power required. Better undoing of bales. Cutting knives extended: Requires a higher driving power. Supports the emptying of the mixing container in case of highly- structured mixtures. -
Page 53: Counter-Cutters
Design and function 5.10.3 Counter-cutters The use of the counter-cutters (1) allows finer chopping and faster mixing of highly-structured fodder components. The counter-cutters: are e.g. used for chopping and mixing round or cuboid bales, can be extended into the mixing container by placing the bolt (2) in 4 possible positions, ... -
Page 54: Feed Openings For Fodder Additives
Design and function 5.10.4 Feed openings for fodder additives Optional extra 1. At the container Pourable mineral feed or other pourable fodder additives can easily be filled into the mixing container from the ground through the feed funnel mounted at the container (Fig. 49). Fig. -
Page 55: Magnetic System
Design and function 5.10.5 Magnetic system Optional extra The magnetic system consists of two powerful magnetic blocks (1) at each mixing auger. The permanent magnets keep the fodder mixture free from pointed and sharp-edged foreign objects. Iron particles (nails, loose wire fragments etc.) stick to the magnets and can be removed later. -
Page 56: Rear Crossover Conveyor
Design and function 5.11.2 Rear crossover conveyor The rear crossover conveyor: is powered by a hydraulic motor. The conveyor speed has 12 setting levels. can be powered in two driving directions. Depending on the driving direction, the fodder is discharged on the right-hand or left-hand side of the fodder mixing wagon. -
Page 57: Preheating Devices
Design and function The values of the added ingredients can be read from the radio remote control display even outside the cabin. Angle the radio remote control before its removal and insertion into the holder, in order to prevent the contacts from being damaged. - Page 58 Design and function Avoid damage to the machine and electrical equipment: Exclusively use the included connecting cable to connect the preheating devices to the power supply (230 V A.C.)! Completely unwind the extension cables from the cable reel to avoid overheating and scorching! ...
- Page 59 Design and function Coupling of included connecting cable (1) Protective conductor Fig. 57 Plug of included connecting cable (1) Protective conductor Fig. 58 Verti-Mix 1101 / 1301 / 1501 SF fast-cut 10.14...
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Page 60: Operation
Operation Operation Control console - Overview Fig. 59 (1) Feeding flap (optional extra): (7) Fast-cut cutting knives: Disable elevator conveyor disable Enable elevator conveyor enable (2) Hydraulic oil temperature (control lamp): (8) Travelling mode: red light = excessive hydraulic oil ... -
Page 61: Operating Elements In The Roof Part
Operation (13) Discharge door: lift off lower (14) Switching-over function for discharge doors (when equipped with 2 discharge doors): Select discharge door 1 Select discharge door 2 (15) Crossover conveyor: ccw rotation Fig. 60 ... - Page 62 Operation If the terminal displays the warning message, a malfunction has occurred at the diesel engine or the coolant temperature of the engine radiator is too high. After the symbol has been touched, the display shows the number of engine malfunctions and the coolant temperature. Immediately remedy the malfunction, in order to avoid damage to the machine! Please observe the fact that only an authorised John Deere workshop...
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Page 63: Parameter / Diagnosis" Menu
Operation Function as No. in Fig. 61 Read-out Display key Warning: Crossover conveyor is at a standstill, although diesel engine is running and discharge door is in lifted position Speed level of crossover conveyor Increase crossover conveyor speed Reduce crossover conveyor speed (10) Date / Time... -
Page 64: Diagnosis" Menu
Operation "Diagnosis" menu Opens the "Diagnosis" menu (see chapter ""Diagnosis" menu", page 64). "Parameter" menu Opens the "Parameter" menu (see chapter ""Parameter" menu", page 66). "Weighing device" menu (No function. Please observe the included sub-supplier documentation of the weighing device!) Exit menu Closes the "Parameter / Diagnosis"... - Page 65 Operation Fig. 62 Displays: (8) Direction of motion Forward (1) Engine error (number) (9) Direction of motion Backwards (2) Engine coolant temperature (°C) (10) Discharge door 1 (3) Software version / Last update (11) Discharge door 2 (if available) (4) Indicator system (5) Fuel quantity Display keys: (6) Full headlights...
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Page 66: Parameter" Menu
Operation Fig. 63 Displays: (20) Elevator conveyor continuous circuit (14) Joystick to the left / to the right (21) Crossover conveyor (15) Joystick forward / backwards (16) Enabling button at joystick Display keys: (17) Hydraulic traction engine, front (22) Scroll back (18) Speed sensor (23) Exit menu (19) Seat sensor... - Page 67 Operation Display keys and displays (works settings in (7) Display brightness in daylight (100 %) brackets) (8) Display brightness in darkness (20 %) (1) Date: Day (9) Switching over of display brightness (5 %) (2) Date: Month (10) Display sound volume (80 %) (3) Date: Year (4) Time: Hour Display keys:...
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Page 68: Joystick - Overview
Commissioning Use the "Parameter" menu (see above) to change the preset values: 1. Touch the display key whose value is to be changed. → A numeric pad opens (Fig. 66). 2. Use the numeric pad to enter the desired value, which must be between "Min" and "Max"... -
Page 69: Commissioning
Commissioning Commissioning Road traffic regulations Observe the national road traffic regulations. Owner (user) and driver (operator) of the vehicle are responsible for observing the national road traffic regulations. Ensure that a warning triangle, a first aid kit, a signal lamp and a safety vest are always placed within reach in the driver’s cabin. - Page 70 Commissioning WARNING Risk due to accidental rolling of the machine during start of diesel engine! Only start the diesel engine from the driver seat. Observe the chapter "Daily lubrication and maintenance" of the included diesel engine operating instructions before starting the diesel engine.
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Page 71: Warm Up Diesel Engine
Commissioning engine. 7.2 Release the ignition key as soon as the diesel engine starts. The ignition key returns to position I. When releasing the ignition key before the diesel engine starts, wait until the starter and the diesel engine do not rotate any more before repeating the start attempt, thus avoiding possible damage to the starter and/or the flywheel. -
Page 72: Tow-Start Diesel Engine
Commissioning The jumper battery must provide a voltage of 24 volts and about the same capacity (Ah) as the machine battery. Always use a jumper cable with insulated pole pliers and a cross-section from 35 mm². After having connected the machine battery and the jumper battery with each other, immediately start the diesel engine, in order to prevent the jumper battery from being discharged. -
Page 73: Turn Off Diesel Engine
Commissioning 7.3.6 Turn off diesel engine Avoid engine damage: Let the diesel engine run for at least 3 to 5 minutes at an engine speed of 1000 - 1200 min after a longer period of heavy stress, in order to allow hot diesel engine components to cool down and prevent a heat build-up in the engine compartment. -
Page 74: Forward Travel
Commissioning 7.4.1 Forward travel DANGER Danger to life for people and animals next to and behind the machine due to insufficient visibility from the driver seat! Before each startup of the machine, adjust the mirrors such that you have a complete view of the hazardous area next to and behind the machine. -
Page 75: Change Direction Of Motion
Commissioning 1. Switch the parking brake off. 2. Set the lever (1) of the reversing gear to rear position. The terminal displays the rear-view camera picture. 3. Check the hazardous area behind the machine in the terminal. 4. Make sure that people and animals leave the hazardous area if necessary. -
Page 76: Slow Down And Stop Machine
Commissioning 7.4.4 Slow down and stop machine Slightly slow down machine: 1. Remove the foot from the pedal (2). 2. Slightly press the brake pedal (3) down. The machine slightly slows down. Strongly slow down machine (panic braking): 1. Remove the foot from the pedal (2). 2. -
Page 77: Manual Release Of Parking Brake
Commissioning 7.4.5.1 Manual release of parking brake Manual release of the switched-on parking brake is only allowed in case of an emergency (e.g. for towing the machine). The emergency release mechanism is mounted on the left-hand side in direction of motion beneath the front part of the mixing container. DANGER Danger to life due to accidental rolling of the machine when carrying out work beneath the machine! -
Page 78: Open Hydraulic Oil Circuit Of Traction Drive
Commissioning 7.4.6.1 Open hydraulic oil circuit of traction drive 1. Open the engine cowling. 2. Unscrew the screw (1) at both high- pressure limiting valves by exactly 4 anti- clockwise turns. The hydraulic oil circuit of the traction drive is open. -
Page 79: Switch Four-Wheel Steering Off
Use of machine 7.4.7.2 Switch four-wheel steering off 1. Align the front and rear wheels in a straight line. 2. Press the "Four-wheel steering" toggle switch to position "Off" (Fig. 78). The four-wheel steering is switched off. Fig. 78 Use of machine When using the machine, additionally observe the information included in the following chapters:... -
Page 80: Recommended Filling Order
Use of machine Always pick up silage and round or cuboid bales from the bunker silo from top to bottom. Before picking up round or cuboid bales, deposit them at the front such that they are not rotated by the cutting knives. ... - Page 81 Use of machine edge: Move and keep hold of the joystick to the rear. The further the joystick is moved to the rear, the faster the pick-up arm rises. 3. Move close to the silo stack such that a 10-15 cm wide strip of silage can be picked up when handling grass silage.
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Page 82: Pick Up Ground Grain, Concentrated Feed, Draff Etc
Use of machine front. → The pick-up arm lowers, while the silage is cut out of the silo stack and conveyed into the mixing container. The further the joystick is moved to the front, the faster the pick-up arm lowers. 11. - Page 83 Use of machine 2. Retract the transport support. Fig. 85 "Transport support" key button 3. Lower the pick-up arm to the ground: Move and keep hold of the joystick to the front. The further the joystick is moved to the front, the faster the pick-up arm lowers.
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Page 84: Fill In Fodder Additives Through Feeding Flap At Conveyor Duct
Use of machine → Elevator conveyor and conveyor drum run in the reverse direction. The bulk material is thrown out to the front. 8.1.4 Fill in fodder additives through feeding flap at conveyor duct Optional extra WARNING Risk of injury due to the machine rolling while filling in fodder additives or other machine functions being carried out. -
Page 85: Lift Pick-Up Arm Via Emergency Lifting Device
Use of machine 6. Leave the driver's cabin and open the feeding flap mounted at the conveyor duct. 7. Fill the desired amount of fodder additives into the feed opening. → The elevator conveyor conveys the fodder additives into the mixing container. -
Page 86: Mix Fodder Components
Use of machine Mix fodder components Switch the mixing auger always to level I (15 min ) for mixing fodder. Stop the mixing process before extending or retracting the counter-cutters. Extend the counter-cutters into the mixing container only as far as to ensure that the fodder will not get entangled by or pile up on the counter-cutters. - Page 87 Use of machine 3. Press the "Crossover conveyor" switch to position "cw rotation " or "ccw rotation", depending on the desired driving direction. Fig. 95 "Crossover conveyor" switch 4. Touch the "+" or "–" display key in the terminal to select the desired conveyor speed.
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Page 88: Eliminate Blockages
Use of machine 8. Adjust the conveyor speed if necessary by touching the "+" or "–" display key in the terminal. Fig. 99 "Speed level of crossover conveyor" display 9. Interrupt fodder discharge: 9.1 Lower the discharge door completely. 9.2 Only switch the crossover conveyor off when the fodder discharge has been finished. -
Page 89: Transport Journeys
Transport journeys 7. Lower the discharge door completely. 8. Switch the mixing auger to level I. 9. Switch the crossover conveyor on. 10. Lift the discharge door at the desired opening width and continue the fodder discharge. Transport journeys A transport journey is a journey of the charged or empty machine to or from the place of operation. DANGER Danger to life due to falling from the machine in road traffic! Never allow people to travel as passengers on the machine (e.g. -
Page 90: Service And Maintenance Of Machine
Service and maintenance of machine 1. Lift the pick-up arm far enough to enable you to see the transport support. 2. Keep the "Transport support" key button (Fig. 100) pressed in "Extend" position until the transport support has been completely extended (Fig. -
Page 91: Operating Media
Service and maintenance of machine When carrying out service and maintenance work on the machine, additionally observe the information included in the following chapters: "Operator’s obligation", page 18, "Qualification of operator", page 19, "Basic safety instructions", page 20, ... - Page 92 Service and maintenance of machine Filling-up point Quantity Liquid / Specification Trade name when filled Lubricant (manufacturer) Lubrication points s. p. 103 Grease Lithium-saponified multi-purpose grease Mixer gearbox 20 l Gear lubricant EP 80W-90, EP B 80W-90 (Total) EP VG 220 EP Plus SAE 80W-90 Front steering axle 1.25 l +...
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Page 93: Service And Maintenance Plan - Overview
Service and maintenance of machine 10.2 Service and maintenance plan - Overview For maintenance work to be exclusively carried out by an authorised workshop, please refer to the inspection booklet. The maintenance intervals specified in the included sub-supplier documentation shall prevail. Before first start-up and after longer downtimes Check: ... - Page 94 Service and maintenance of machine the oil level of all gearboxes and axles. the tyre pressure (9 bar/130 psi). the tyres for damage and sufficient tread depth (minimum 2 mm). the level of the engine oil, coolant and hydraulic oil. Lubricate: ...
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Page 95: Working In Engine Compartment
Service and maintenance of machine the joints of the steering rods for firm seat (230 Nm) and proper clearance (once, then every 500 service hours). the spring clamps (650 Nm) and link pins (550 Nm) for firm seat (once, then every 500 service hours). - Page 96 Service and maintenance of machine DANGER Risk of serious injuries due to hot service fluids and rotating or hot engine parts! Never open the engine cowling when steam or cooling agent is escaping. Let the diesel engine cool down. Never spill service fluids over hot engine parts. Prevent your clothes or hair from becoming caught up in rotating engine parts: Roll up sleeves, tie up your hair! Keep people and animals away from the machine.
- Page 97 Service and maintenance of machine 7. Lift the engine cowling until it is held by the gas pressure spring. 8. After completion of the work in the engine compartment: Pull the engine cowling down until the force of the gas pressure spring has been overcome.
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Page 98: Enter The Mixing Container
Service and maintenance of machine 11. Hook the spring hook (1) into the notch (2) to lock the mechanical support device. 12. The diesel engine can now be restarted and the pick-up arm can be lowered. Fig. 106 10.4 Enter the mixing container Shop work Only an authorised workshop is allowed to carry out this work! This work requires special know-how and/or specific technical... -
Page 99: Cleaning Of Machine
Service and maintenance of machine DANGER With magnetic system (optional extra): Danger to life to people with pacemakers and implanted defibrillators due to magnetic fields! Keep sufficient distance to the magnets if you wear a pacemaker or implanted defibrillator. 1. Rotate the mixing auger(s) such that the cutting knives are not directly pointed at the discharge opening through which you intend to enter the mixing container. -
Page 100: Diesel Engine - Clean Cooling System
Service and maintenance of machine Cleaning by means of pressure washer / steam blaster It is absolutely imperative to observe the following when using a pressure washer / steam blaster for cleaning. The maximum admissible injection pressure is 80 bar. ... -
Page 101: Clean Hydraulic Oil Cooler
Service and maintenance of machine 1. Open the intake air door. 2. Use compressed air to blow out the intake air grid (1) and the ribs of the water cooler (2), charge-air cooler (3) and fuel cooler (4) from the inside to the outside. Fig. -
Page 102: Lubrication Of Machine
Service and maintenance of machine Fig. 110 10.6 Lubrication of machine Remove the dirt from the lubricating nipples before carrying out lubrication work. Lubricate until fresh grease comes out of the lubrication point. Do not exceed the maximum lubricating pressure of 250 bar, when using high-pressure grease guns. -
Page 103: Lubrication Points - Overview
Service and maintenance of machine 10.6.1 Lubrication points - Overview Fig. 111 Lubrication Position Lubrication point quantity 3 shots Elevator conveyor bearing, bottom left and right Elevator conveyor bearing, top left and right 3 shots Drive chain of elevator conveyor Conveyor drum bearing 3 shots Crossover conveyor bearing 4x... -
Page 104: Preservation/Longer Downtimes
Service and maintenance of machine 10.7 Preservation/Longer downtimes Preparing the machine for longer downtimes shall include: thorough cleaning of machine, lubrication and greasing of machine, touching up of paintwork. 10.8 Refuelling Top up the fuel tank at the end of each working day, thus avoiding that water condenses and freezes in frosty conditions. -
Page 105: Diesel Engine - Check / Top Up Oil Level
Service and maintenance of machine 10.9 Diesel engine - Check / Top up oil level WARNING Risk of burns if engine oil comes into contact with hot surfaces and ignites! Let the diesel engine cool down before filling in engine oil. Top up engine oil carefully in small quantities and by means of a funnel if necessary. -
Page 106: 10.10.1 Check / Top Up Coolant Level
Service and maintenance of machine 10.10.1 Check / Top up coolant level Only check the coolant level by opening the compensating reservoir if the terminal does not at all or not correctly display the coolant level. Let the diesel engine cool down before topping up larger quantities of coolant to avoid engine damage. -
Page 107: Check Radiator Fan
Service and maintenance of machine 7. Firmly screw the cap (2) on again. 8. Firmly put the radiator hose (1) on again. 9. Close the intake air door. 10. Check the locking mechanism of the intake air door for complete engagement. -
Page 108: 10.12.2 Clean Ventilation Filter
Service and maintenance of machine WARNING Risk of injury due to slipping or falling! Keep the ladder and the machine platform free from oil. Immediately remove fresh oil stains by means of binding agents. 1. Park the machine on even ground and switch the parking brake on. -
Page 109: 10.12.3 Check Radiator Fan
Service and maintenance of machine filter. 8. Use compressed air to blow out the ventilation filter. 9. Fix the ventilation filter again at the safety chain. 10. Firmly screw the ventilation filter on again. 11. Unlock and close the service cover. 10.12.3 Check radiator fan 1. -
Page 110: Replace Wiper Blades
Service and maintenance of machine The reservoir (1) for the windscreen washing water is mounted on the left-hand side behind the cabin, above the fuel tank. 1. Secure the machine against accidental starting and rolling. 2. Unlock the locking mechanism and swivel the ladder with the service cover (2) to the side. -
Page 111: Clean Air Filter Element
Service and maintenance of machine 10.15 Clean air filter element The air filter (1) is mounted behind the intake air door (2) directly behind the diesel engine and above the intake air chamber (3). 1. Switch the parking brake on. 2. -
Page 112: Clean / Replace Air Circulation And Fresh Air Filter
Service and maintenance of machine 10.16 Clean / Replace air circulation and fresh air filter Clean / Replace air circulation filter The air circulation filter is mounted in the filter element (1) above the air circulation grid (2) in the cabin ceiling. 1. -
Page 113: Check / Top Up Gear Lubricant Oil
Service and maintenance of machine Replace the fresh air filter if the window panes steam up faster, if more dust settles in the cabin compartment or if the air smells bad! 7. Reinsert the filter element (1) into the cabin's rear side. 8. -
Page 114: 10.17.1 Filling-Up Points And Quantities When Filled
Service and maintenance of machine 10.17.1 Filling-up points and quantities when filled Fig. 128 Quantity when filled Position Filling-up point [litres] Mixer gearbox (2x) Pump power divider gearbox (Stiebel) 1x Pump power divider gearbox (Rögelberg) 1x Driving shaft 1x (2x) Steering drive axle (optional extra) 1x 11.0 Wheel bearing, driving shaft 2x (4x) -
Page 115: Check / Top Up Oil In Mixer Gearbox
Service and maintenance of machine 1. For safe working in the engine compartment: Prepare the machine as described in the chapter "Working in engine compartment", page 95. 2. Remove dirt and dust deposits from the gearbox surface. 3. Unscrew the oil-level dipstick (1) from the filler neck. -
Page 116: Check / Adjust Discharge Door Distance
Service and maintenance of machine 10.18 Check / Adjust discharge door distance 1. Close the discharge door. 2. Secure the machine against accidental starting and rolling. 3. Measure the distance X between the discharge door and the mixing container. The distance must be approx. 5 mm. 4. -
Page 117: 10.19.2 Swivel / Replace Cutting Knives
Service and maintenance of machine 10.19.2 Swivel / Replace cutting knives Shop work 1. Acquaint yourself with the safety precautions for work in the mixing container, page 98! Only then are you allowed to carry out the following work! 2. Remove the screws (2). 3. -
Page 118: 10.20.2 Check Tension Of Elevator Conveyor
Service and maintenance of machine conveyor again. 5.3 Retighten the screws (4). 10.20.2 Check tension of elevator conveyor When checking the conveyor tension, the joint of the elevator conveyor must be on the tight side. WARNING Risk of losing fingers, hands or arms due to the running elevator conveyor! Never reach into the cleaning apertures with the elevator conveyor running. -
Page 119: Maintenance Of Cutting Unit
Service and maintenance of machine sides of the conveyor, does the conveyor run straight. 6. Carry out a test run to check whether the conveyor has an equal distance to the frame at the return rollers on both sides. If not, correct accordingly by turning the clamping nuts (3). - Page 120 Service and maintenance of machine Check whether the cutting knives (3) properly fit the counter-blade (4) every day. Remove silage residues having moved between the cutting knives and counter blades. Fig. 139 Check all fastening screws (2) of the cutting unit guard for tightness once a week.
- Page 121 Service and maintenance of machine A serviceable cutting knife (1) has a slightly concave cross-section (distance X = 0.3 mm). Readjust or replace the cutting knife if it is bent (2). Fig. 142 Readjust cutting knives 1. Put the cutting knife with its contact surface facing upwards across the open jaws of a vice (Fig.
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Page 122: Adjust Scraper Bar
Service and maintenance of machine 10.23 Adjust scraper bar The distance between the scraper bar and the ground should be approx. 5 mm. 1. Lift the pick-up arm and open the cutting unit. 2. Secure the machine against accidental starting and rolling. 3. -
Page 123: Check Hydraulic Hose Pipes
Service and maintenance of machine 7. Retighten the counter nuts (5). 8. Retighten the hexagon nut (4) at a tightening torque of 400 Nm. 9. Carry out steps 4-8 at the second supporting roller. 10.25 Check hydraulic hose pipes The marking on the fitting provides the following information: (1) Identification of the hydraulic hose pipe manufacturer (A1HF) -
Page 124: Wheel Change
Service and maintenance of machine 10.26 Wheel change WARNING Risk of crushing due to the lifted machine accidentally coming down! Only lift the machine on firm, even ground. Use load-distributing supports if necessary. 1. Secure the machine against accidental starting and rolling. 2. -
Page 125: Malfunctions And Remedy
Malfunctions and remedy Grade and marking of screw heads Grade and marking of nuts Size Grade 4.8 Grade 8.8 Grade 10.9 Grade 12.9 lubricated* dry ** lubricated* dry ** lubricated* dry ** lubricated* dry ** lb-ft Nm lb-ft lb-ft Nm lb-ft lb-ft Nm lb-ft... -
Page 126: Machine
Malfunctions and remedy Malfunction Cause Remedy Ignition starter switch does not Fuse F50 defective Replace fuse work Battery disconnector Throw switch / Check switch disconnected / does not work Cable connections defective Check plug-in connections Terminal does not work Fuse F2 defective Replace fuse Cable connections defective Check plug-in connections... -
Page 127: Weighing Device
Malfunctions and remedy Malfunction Cause Remedy Pick-up arm moves jerkily when Hydraulic pressure accumulator Replace hydraulic pressure being lifted above LS pump defective accumulator (shop work!) Pick-up arm moves jerkily when Hydraulic pressure accumulator Check pressure, replace being lowered below control block defective hydraulic pressure accumulator if necessary (shop work!) Crossover conveyor runs jerkily... -
Page 128: Disassembly / Disposal
Lists Weighing rods Always plug only one weighing rod into the terminal box at a time. If the weight varies, the cable or the weighing rod is defective. Test another weighing rod. If the weight varies again, the cable is defective. If the weight remains constant, the first weighing rod is defective. - Page 129 Lists Function Sensors I 10 A Weighing device, terminal, camera 7.5 A Rear axle / Optional extra 15 A Windscreen wiper, side window 10 A Hydraulic oil cooler 15 A ICN-V Ventilating fan, ventilator, heating 10 A Voltage transformer (24 V/5 V) Sensors II 10 A Switch supply, four-wheel steering / parking brake...
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Page 130: List Of Relays
Lists Function Parking lights, left 7.5 A Parking lights, right 7.5 A Dimmed headlights, left 7.5 A Dimmed headlights, right 7.5 A Full headlights 10 A Work light, front 10 A Work lights, middle 10 A Work lights, rear 10 A Diesel engine, intake air preheating 100 A Ignition... - Page 131 Lists Wiping / Washing interval Windscreen wiper, top Conveyor drum Radio Lower cutting unit Reversing lights Hydraulic oil cooler Reverse conveyor drum Fig. 152 Verti-Mix 1101 / 1301 / 1501 SF fast-cut 10.14...
- Page 132 Index Index Crossover conveyor Front ............55 Adjust scraper bar ........122 Rear ............56 Adjust supporting rollers ......122 Cutting unit Air-conditioning system (Optional extra) ..46 Maintenance ..........119 Basic safety instructions Diagnosis menu ..........64 Axles ............24 Diesel engine Brake system ..........
- Page 133 Index Filling-up points Lubrication points Gear lubricant oil ........114 Overview ..........103 Fodder additives Feed openings ........... 54 Magnetic system ........... 55 Fill in through feeding flap ......84 Maintenance Fodder discharge .......... 86 Adjust scraper bar ........122 Blockages ..........
- Page 134 Index Pump power divider gearbox Switch parking light on/off ......42 Check/Top up oil ........114 Technical data ..........16 Qualification of operator........ 19 Terminal Quantities when filled Diagnosis menu ......... 64 Gear lubricant oil ........114 Overview ............ 61 Parameter menu ........