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Related Manuals for Ridder SynCore RW Unit
Summary of Contents for Ridder SynCore RW Unit
- Page 1 Lorentzstraat 32 T +31 (0)341 416 854 3846 AX Harderwijk F +31 (0)341 416 611 PO Box 360 I ridder.com 3840 AJ Harderwijk E info@ridder.com the Netherlands Product Manual Ridder SynCore RW Unit Original product-manual 265341EN - 2021.06 - V01...
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Page 2: Table Of Contents
8. MAINTENANCE INSTRUCTIONS 8.1 Maintenance 9. SERVICE 9.1 Troubleshooting 9.2 Blink codes 9.3 Technical support 10. ENVIRONMENT 10.1 Decommissioning and removal 10.2 Waste disposal Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 3: Guidelines, Standards And Conditions
• Do not let the duty cycle of the motor gearbox be more than its maximum. • It is not permitted to use the SynCore RW unit in operating conditions, systems or configurations which do not comply with the technical specifications (in this manual). Also refer to §3.5. -
Page 4: Safety, Precautions And Symbols
GENERAL A system can be dangerous. Safety precautions and instructions are important. • If these precautions cannot be obeyed, then use warnings. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... - Page 5 Work without professional competence or not obeyed warning instructions could cause injury and/or material damage. • Ridder is not responsible for injury, material damage or consequential damage if accessories are used that Ridder did not make. TRANSPORT, STORAGE AND PACKAGING The conditions and instructions that follow are applicable.
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Page 6: Residual Risks
Persons can be in danger of life if they touch a system that is in operation. Forces Ridder cannot be sure that there will be no injury to persons or damage to the system because of the forces in the systems (in which the drive unit is installed). 2.4 Symbols and abbreviations This section tells about used symbols and abbreviations in this manual. -
Page 7: Product Details
SYNCORE: Designation Ridder Synchronized-Run systems (PLC control) Note: SynCore configurations are not possible/permitted with RW70–200 motor gearboxes. 1~ = 1-phase 3~ = 3-phase Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 8: Description
The RW unit has status LEDs to show error messages of the system. The SynCore RW unit has plug connectors and terminal strips to connect the cables. To pull the cables through, out of the housing, the RW unit also has cable glands. The protection rating of the RW unit housing is IP54. -
Page 9: Application
This prevents (for example) the risk to become caught in a system that moves. The SynCore RW Unit is installed, as part of a drive unit, on different RW motor gearboxes. The RW unit is used to control the motor gearboxes in two directions-of-rotation. -
Page 10: Technical Specifications
3~ 440-600 V, 10 FLA, 60 LRA Refer to the table that follows for abbreviations, technical specifications and descriptions of all connections. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... - Page 11 24 V DC RPU CALIBRATION A Output 0.5/1 mA RPU CALIBRATION B Output 24 V DC 0.5/1 mA Neutral wire Power supply Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com...
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Page 12: Install Instructions
Red (RPU) 4. INSTALL INSTRUCTIONS Installation is only permitted to approved personnel. The SynCore RW Unit is available, as part of a drive unit, on a RW motor gearbox. Do a check of the supplied parts in the table that follows. -
Page 13: Installation
Refer to the product manual of the used RW motor gearbox at ridder.com. • The SynCore RW unit gives information about the system with LEDs on the control board. Thus, easy access and a satisfactory view is recommended for the location of the RW unit. -
Page 14: Electrical Material
Problems with electromagnetic interference must be prevented. For a correct functional operation possibly precautions, such as an EMC mains-filter, are necessary. It is necessary to obey EMC-conformity. This prevents problems with electromagnetic interference. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 15: Overview And Function Diagram
5.4 Overview and function diagram The diagram that follows shows the SynCore RW unit in a system. Ridder Drive Systems connects the components (if applicable) in the framework A1. Supply Voltage Supply Voltage 24 V AC/DC Control Temperature Control Board... -
Page 16: 3-Phase Electric Motor (208-600 Vac)
• Connect the supply voltage to X1 (MAINS) and PE (protective earth). (in) (out) (in) Control board A2 4 x 1.5 mm² Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 17: 1-Phase 3-Wire Electric Motor (115-230 Vac)
• Connect the supply voltage to X1 (MAINS) and PE (protective earth). (in) (out) (in) Control board A2 3 x 1.5 mm² Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 18: Optional - Fault Contacts [Syncore Rw Unit]
Also refer to the “Installation Manual” 265342 of the SynCore system. PLC control Control board A2 Control board A2 Control board A2 Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 19: User Instructions
6. USER INSTRUCTIONS 6.1 Usage - Conditions and starting points The conditions and starting points that follow are applicable when you use the SynCore RW Unit. Automatic Control The motor can start and stop automatically without a warning. Persons can be in danger of life if they touch a system that is in operation. -
Page 20: Status Leds
6.3 Operation Refer to the “Installation Manual” 265342 and the “User Manual” 265343 of the SynCore system. Note: Connection of an external manual control (MC) to the control board of the SynCore RW unit is NOT permitted. 6.4 Fault contacts The SynCore RW units have a fault contact for feedback. -
Page 21: Safety Functions And Stop Functions
Refer to the “Installation Manual” 265342 and the “User Manual” 265343 of the SynCore system. Refer to the “Product Manual” of the used Ridder motor gearbox and the “User Manual” 265343 (of the SynCore system) at ridder.com to adjust the end positions! Do not go across the limits of the system. -
Page 22: Check: Control Direction Of The Automatic Control (Acs)
• Put the gasket (if removed) back carefully and make sure that no damage is caused. • Tighten the bolts crosswise and gradually with the correct tightening torque. HEX 4 mm (8x) 2 Nm (maximum) Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 23: Maintenance Instructions
• Replacement of parts is necessary • A problem is found with no solution. Refer to §9.1 first. Refer to the Ridder catalog or the website at ridder.com for more information about spare parts (or accessories) that are available. 9. SERVICE If necessary remove covers to do the work. -
Page 24: Blink Codes
This section gives the indications and illustrations of the blink codes. Blink codes Normal operation: The RW unit operates correctly. No supply voltage: The RW unit does not receive a supply voltage. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 25: Technical Support
For technical support contact your local After Sales contact person. You can find your local After Sales contact person on our website at ridder.com. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 26: Environment
4. Make the product unserviceable and make a mark on the product. This prevents that the product is (accidentally) used again. 5. The permanent decommissioning is completed. Refer to §10.2 “Waste disposal”. Ridder Drive Systems B.V. T +31 (0)341 416 854 - F +31 (0)341 416 611 - I ridder.com... -
Page 27: Waste Disposal
10.2 Waste disposal Discard products of Ridder Drive Systems after their lifespan and obey the applicable national and/ or local regulations. Make sure that after disassembly there is a separation of: • The collected operating materials (if applicable) such as oil, grease and such •...