Table of Contents
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Dealer Setup
& Adjustment Instructions
Simplicity / Massey Ferguson / Snapper
Champion Zero-Turn Riders & Mowers
This Dealer Setup Instruction covers the following products:
Mfg. No.
Description
Simplicity
2690449
Champion Zero-Turn Rider with 44" Mower
2690483
Champion Zero-Turn Rider with 44" Mower (AU/NZ)
2690451
B&S Champion Zero-Turn Rider with 50" Mower
2690452
B&S Champion Zero-Turn Rider with 50" Mower (CE)
2690484
B&S Champion Zero-Turn Rider with 50" Mower
(AUS/NZ)
5900705
B&S Champion Zero-Turn Rider with 50" Mower
5900774
B&S Champion Zero-Turn Rider with 52" Mower
5900947
B&S 3000Z Zero-Turn Rider with 52" Mower (CE)
5900927
B&S Champion Zero-Turn Rider with 52" Mower
(ANSI-EXP)
5900961
B&S Champion Zero-Turn Rider with 52" Mower
5901216
B&S Champion Zero-Turn Rider with 50" Mower
5901268
B&S 3000Z Zero-Turn Rider with 52" Mower (CE)
5901269
B&S Champion Zero-Turn Rider with 50" Mower
Massey Ferguson
2690478
Massey Ferguson ZT1844
2690477
Massey Ferguson ZT2050
2690485
Massey Ferguson ZT2050 (CE)
5900728
Massey Ferguson ZT2450
Snapper
5900608
Snapper ZT18441KHC
5900609
Snapper ZT19441KWV
5900610
Snapper ZT20501BV
5901166
Snapper EZT20501BV
5900706
Snapper 400ZB2450
5900735
Snapper 375ZB2050 (CE)
ATTENTION SETUP PERSONNEL:
The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing, trans-
porting, or storing the unit.
These warnings are highlighted by the safety alert triangle sym-
bol shown above, which signifies that an important safety mes-
sage is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Sections and items denoted by the Setup symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
Additional information concerning functional tests,
general adjustment procedures, and the location
of normal lubrication points are included in these
instructions.
Simplicity / Massey Ferguson / Snapper ZTR
TABLE OF CONTENTS:
Quick Setup List ................................................................2
Uncrating ............................................................................3
Battery Activation & Installation ......................................3
Rider Assembly .................................................................4
Seat and Safety Switch Assembly ...................................4
Install Ground Speed Control Levers ...............................4
Check Fluid levels .............................................................5
Fill and Check Engine Oil .................................................5
Check Transmission Oil Level .........................................5
Reduce and Check Tire Pressure ....................................6
Torque Mower Blades .......................................................7
Lubrication .........................................................................7
Perform Safety Checks .....................................................8
Functional Tests ...............................................................8
Mower Blade Stopping Check ..........................................8
Seat Switch Connection ...................................................8
Burnish PTO Clutch .........................................................8
Safety Interlock System ...................................................9
Seat Adjustments ..............................................................9
Ground Speed Control Lever Adjustment .....................10
Operator Adjustment ......................................................10
Speed Balancing Adjustment .........................................10
Return-To-Neutral & Neutral Adjustment ......................11
Parking Brake Adjustment ..............................................12
Suspension Adjustment .................................................13
PTO Clutch Adjustment ..................................................14
PTO Clutch Adjustment .................................................14
Blade Brake Check ........................................................14
Mower Deck Leveling ......................................................15
Roller Bar Leveling .........................................................16
Transmission Oil Filter Change .....................................17
Hydraulic Pump Drive Belt Replacement ......................18
Mower Belt Replacement ................................................19
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Table of Contents
Related Manuals for Briggs & Stratton Simplicity Champion Zero-Turn Rider
Summary of Contents for Briggs & Stratton Simplicity Champion Zero-Turn Rider
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Page 1: Table Of Contents
Dealer Setup Simplicity / Massey Ferguson / Snapper ZTR & Adjustment Instructions Simplicity / Massey Ferguson / Snapper Champion Zero-Turn Riders & Mowers TABLE OF CONTENTS: This Dealer Setup Instruction covers the following products: SETUP PROCEDURES Mfg. No. Description Quick Setup List ..............2 Simplicity 2690449 Champion Zero-Turn Rider with 44”... -
Page 2: Setup Procedures
Simplicity / Massey Ferguson / Snapper ZTR Quick Setup List Page Setup Procedure Steps to Perform o Remove crate & banding. Uncrating o Place transmissions in PUSH position & roll off skid. o Charge the battery (Note: proceed with other setup steps Battery Activation &... -
Page 3: Uncrating
Simplicity / Massey Ferguson / Snapper ZTR Uncrating 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic. IMPORTANT NOTE When cutting crate from bottom skid, use caution around tires and mower Figure 1. -
Page 4: Rider Assembly
Simplicity / Massey Ferguson / Snapper ZTR Rider Assembly Seat & Safety Switch Assembly 1. Mount the seat (A, Figure 3) to the seat plate (B) using four 5/16-18 nylock flange nuts (C) and tighten securely. 2. Connect the seat switch wire harness (D) to the seat switch. -
Page 5: Check Fluid Levels
Simplicity / Massey Ferguson / Snapper ZTR Check Fluid Levels Fill & Check Engine Oil 1. Use the dipstick (C, Figure 5) to check the engine oil level. If necessary add engine oil. Check engine manufacturer’s owner’s manual for oil recommenda- tions. -
Page 6: Reduce And Check Tire Pressure
Simplicity / Massey Ferguson / Snapper ZTR Reduce & Check Tire Pressures The tires are over-inflated for shipping purposes. Inflate to the pressures shown. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life. -
Page 7: Torque Mower Blades
Simplicity / Massey Ferguson / Snapper ZTR Torque Mower Blades WARNING For your personal safety, blade mounting capscrews must each be installed with a hex washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45 - 55 ft. lbs. (61 - 75 N.m.) 1. -
Page 8: Perform Safety Checks
Simplicity / Massey Ferguson / Snapper ZTR Perform Burnish Electric PTO Clutch 1. Select a safe area to operate the mower deck. With Safety Checks the drive in neutral, the PTO switch disengaged, and an operator in the seat, start the tractor engine. Run WARNING the engine at full throttle. -
Page 9: Safety Interlock System
Simplicity / Massey Ferguson / Snapper ZTR Adjustment SAFETY INTERLOCK Procedures SYSTEM Seat Adjustments This unit is equipped with safety interlock switches. These safety systems are present for your safety, The seat and ground speed control levers should be do not attempt to bypass safety switches, and never adjusted so that operator’s elbows are supported by the tamper with safety devices. -
Page 10: Ground Speed Control Lever Adjustment
Simplicity / Massey Ferguson / Snapper ZTR Ground Speed Control Lever Adjustment Operator Adjustment The control levers can be adjusted in three ways. The alignment of the control levers, the placement of the levers (how close the ends are to one another) and the height of the levers can be adjusted. -
Page 11: Return-To-Neutral & Neutral Adjustment
Simplicity / Massey Ferguson / Snapper ZTR Return-To-Neutral & Neutral Adjustment RETURN-TO-NEUTRAL ADJUSTMENT To determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the PTO, engage the parking brake and turn off the engine. 2. -
Page 12: Parking Brake Adjustment
Simplicity / Massey Ferguson / Snapper ZTR Parking Brake Adjustment 1. Disengage the PTO, stop the engine, block the front 3/16" wheels, remove the ignition key, and engage the parking brake. For easier access to the brake adjust- ment linkage, the rear wheels may be removed. 2. -
Page 13: Suspension Adjustment
Simplicity / Massey Ferguson / Snapper ZTR Suspension Adjustment (select models) The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the opera- tor to customize the ride according to operator’s weight and operating conditions. -
Page 14: Pto Clutch Adjustment
Simplicity / Massey Ferguson / Snapper ZTR Figure 19. Adjust PTO Clutch A. Window B. Adjustment Nut C. .016”-.018” (0,40-0,45mm) Feeler Gauge Figure 18. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO Clutch Adjustment WARNING To avoid serious injury, perform adjustments only Check the PTO clutch adjustment after every 100 hours... -
Page 15: Mower Deck Leveling
Simplicity / Massey Ferguson / Snapper ZTR Mower Deck Leveling Perform these adjustments on a flat level surface. SIDE-TO-SIDE LEVELING 1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels so they are straight. 2. -
Page 16: Roller Bar Leveling
Simplicity / Massey Ferguson / Snapper ZTR Roller Bar Leveling (select models) The rollers on this Zero Turn unit are not intended to ride on the ground. DO NOT adjust rollers to ride on the ground. Rollers riding on the ground will damage turf and or unit. -
Page 17: Service Procedures
Simplicity / Massey Ferguson / Snapper ZTR Service Procedures Transmission Oil Filter Change Change Interval: Every 250 Hours Do not allow dirt, water, or other debris to enter the expansion chamber or transmission. Even a small amount of dirt can damage the transmission Filter Part Number: 1719168 1. -
Page 18: Hydraulic Pump Drive Belt Replacement
Simplicity / Massey Ferguson / Snapper ZTR Hydraulic Pump Drive Belt Replacement To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the park- ing brake, turn off the engine, and remove the ignition key. -
Page 19: Mower Belt Replacement
Simplicity / Massey Ferguson / Snapper ZTR Mower Belt Replacement To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. - Page 20 Simplicity / Massey Ferguson / Snapper ZTR M A N U F A C T U R I N G , I N C . P R O D U C T S , I N C . PO Box 702 535 Macon Street Milwaukee, WI 53201-0702 McDonough, GA., 30253...