Cold Jet Aero 40FP Operator's Manual
  1. Manuals
  2. Brands
  3. Cold Jet Manuals
  4. Cleaning Equipment
  5. Aero 40FP
  6. Operator's manual

Cold Jet Aero 40FP Operator's Manual

Hide thumbs Also See for Aero 40FP:
Table of Contents

Advertisement

Quick Links

Aero 40FP
OPERATOR MANUAL
1
Safety Guidelines
General Safety Requirements
Electrostatic Discharge
CO
Safety
2
5
Component Guide
Components
12 Unit Operation
Start Up
Blast Cleaning Technique
Shut Down
16 Maintenance
Symbol Glossary
Maintenance
Troubleshooting
Contacting Cold Jet
Warranty
24 Appendix A
Blast Air Quality
26 Appendix B
Residual Risks
27 Appendix C
Schematics
42 Index
Original Instructions
qu u e e

Advertisement

Table of Contents
loading

Related Manuals for Cold Jet Aero 40FP

Summary of Contents for Cold Jet Aero 40FP

  • Page 1 Aero 40FP OPERATOR MANUAL Safety Guidelines General Safety Requirements Electrostatic Discharge Safety Component Guide Components 12 Unit Operation Start Up Blast Cleaning Technique qu u e e Shut Down 16 Maintenance Symbol Glossary Maintenance Troubleshooting Contacting Cold Jet Warranty 24 Appendix A...
  • Page 2 Cold Jet. item’s display in this manual does not guarantee the item’s availability at any time in the future. Images shown are for representative purposes only. Products may vary from the images displayed. Cold Jet is...
  • Page 3 EN 1088:1995+A2:2008 EN ISO 13849-1:2008/AC:2009 Person in the European Community authorized to compile the technical documentation: Cold Jet Europe bvba, Mr. Wim Eeckelaers, Zone 1 Researchpark 330 B-1731 Zellik, Belgium Place and Date of Issue: Loveland, OH Michael E. Rivir...
  • Page 4 • can be used for many general cleaning applications Cold Jet dry ice cleaning uses compressed air to accelerate frozen carbon dioxide ) “dry ice” pellets to a high velocity. Dry ice pellets can be made on-site or supplied. Pellets are made from Carbon dioxide is a non-poisonous, liquefied gas, which is both inexpensive and easily stored at work sites.
  • Page 5 Aero 40FP SAFETY GUIDELINES...
  • Page 6 SAFETY GUIDELINES The Aero 40FP is safe and easy to operate; however, certain precautions must be followed during its use. To understand all the necessary precautions, you must read the entire Aero 40FP manual before operating the unit. The Aero 40FP should only be operated by authorized and trained personnel.

  • Page 7: Electrostatic Discharge

    SAFETY GUIDELINES Do not operate equipment with electrical parts exposed, jumpered or rendered inoperable. Only use dry ice pellets as the cleaning media. Always engage applicator safety switch before laying it down or passing it to someone. hose. Always ensure that hoses are securely attached. Check hoses and cables for nicks and gouge.

  • Page 8: Co Safety

    SAFETY GUIDELINES SAFETY The Aero 40FP uses solid state carbon dioxide (CO ). CO is nontoxic, noncorrosive and non-conductive. It is approved by the FDA and USDA. Solid CO is extremely cold (-109 °F/-78 °C). Always protect skin from direct contact with CO pellets.
  • Page 9 Aero 40FP COMPONENT GUIDE...
  • Page 10 COMPONENT GUIDE The 40FP guarantees the best pellet integrity, maximum cleaning aggression, and the most reliable blast stream on the market. In addition to the standard Aero features, the 40FP uses multiple agitation devices to eliminate clogging—allowing you to blast through the 40lb hopper without stopping. IN THIS SECTION Front.
  • Page 11 AERO 40FP (FRONT) Fill lid Air supply connection Bleed valve...
  • Page 12 AERO 40FP (BACK) Blast pressure control AC power cord Nozzle hanger Blast hose connection...

  • Page 13: Control Panel

    CONTROL PANEL Power switch Feed rate control Blast / power indicator Incoming / blast air pressure Disable blast, blue light = disabled Hour meter...
  • Page 14 PERFORMANCE APPLICATOR Machine power indicator Electric cable connection Blast hose connector Light switch Front / rear concurrent hand trigger Blast lights Nozzle retention collar...

  • Page 15: Heavy Duty

    HEAVY DUTY APPLICATOR LED light switch (optional) Nozzle retention collar Applicator safety switch Blast hose connector Air / ice control Trigger Electric cable connection LED light (optional)
  • Page 16 Aero 40FP UNIT OPERATION...

  • Page 17: Start Up

    Before loading dry ice, purge with compressed air to be sure the system is clear of excess moisture and debris. To start the Aero 40FP: 2. Attach the blast hose and control cable to the machine. 3. Attach the applicator to the blast hose and control cable.

  • Page 18: Blast Cleaning Technique

    UNIT OPERATION 10. Before loading dry ice, purge the system. Open bleed valve for 30 seconds to remove applicator in Air + Dry Ice mode, set the feed rate to maximum and blast with compressed air for 30 seconds to clear any moisture build-up in the air and feeder system. 12.

  • Page 19: Shut Down

    Always wear gloves to protect hands from exposure to cryogenic temperatures. Always disconnect electric cables and hoses before transporting the unit. To shut down the Aero 40FP: 1. Stop blasting and push in the Disable Blast Button on the Control Panel.
  • Page 20 Aero 40FP MAINTENANCE...

  • Page 21: Symbol Glossary

    Troubleshooting ......20 Contacting Cold Jet ....21 Warranty.
  • Page 22 SYMBOL GLOSSARY WARNING SYMBOL MANDATORY ACTION Electrical Shock Consult Operators Manual WARNING SYMBOL MANDATORY ACTION General Danger Disconnect Power WARNING SYMBOL MANDATORY ACTION Hand Crush General Mandatory WARNING SYMBOL MANDATORY ACTION Debris Lock Out in De-Energized State WARNING SYMBOL MANDATORY ACTION Static Shock Maintain Safe Pressure MANDATORY ACTION...
  • Page 23 MAINTENANCE DAILY DAILY WEEKLY WEEKLY MONTHLY MONTHLY BIANNUAL BIANNUAL...
  • Page 24 TROUBLESHOOTING PROBLEM PROBLEM CHECK THIS CHECK THIS SOLUTION SOLUTION Machine will NOT Machine will NOT start start Machine blasts Machine blasts air but not pellets air but not pellets Machine will NOT Machine will NOT blast blast robl reso re re reso solv solv...

  • Page 25: Contacting Cold Jet

    FAX: + 1 513.831.3672 Canada-Cold Jet Canada Phone: +1 800.337.9423 Ext. 501 FAX: +1 513.831.1209 After Hours Technical Support: +1 800.777.9101 Latin America-Cold Jet Latinoamérica Phone: +52 (81) 1097.0445 After Hours Technical Support: + 1 513.576.8981 Europe Belgium-Cold Jet Europe bvba...
  • Page 26 WARRANTY Cold Jet® (“CJ”) warrants its products (“Equipment”) provided under this Agreement to be free from defects in materials and workmanship for a period of 12 months (90 days on used equipment), under normal use, maintenance and service as stipulated in the Operator Manual, Commissioning, and Operator Training. At the discretion of CJ, failure to complete Installation, Commissioning, and Operator Training shall result in forfeit of warranty rights.
  • Page 27 Aero 40FP APPENDIX...
  • Page 28 To maintain adequate pressure to the Aero 40FP: • For distances less than 100 ft (30 m) between the air compressor and the Aero 40FP, Cold Jet recommends • For distances greater than 100 ft (30 m) between the air compressor and the Aero 40FP, Cold Jet recommends a larger hose/pipe to maintain adequate blast pressure.
  • Page 29 -40 °F (-40 °C), resulting in a dew point low enough for continuous blasting. To verify the compressor is of adequate size for the Aero 40FP, the air compressor needs to produce an air volume 10% greater than the Aero 40FP’s maximum permissible air volume. To determine adequate air volume, watch the pressure gauge while blasting.

  • Page 30: Residual Risks

    2. Noise Emissions When the proper safety precautions are not followed, prolonged exposure to the noise emitted by the Aero 40FP can cause damage. Long-term exposure to loud noises can result in loss of hearing or tinnitus. Always wear ear protection.
  • Page 31 APPENDIX C: SCHEMATICS IN THIS SECTION 120 VAC Schematic and BOM ... 28 230 VAC Schematic and BOM ..... . . 34 Pneumatic Schematic .

  • Page 46: Table Of Contents

    Portable Air System 25 Applicator Symbol Glossary 17 Heavy Duty 11 Performance 10 Troubleshooting 20 Component Guide 5 Contacting Cold Jet 21 Control Panel 9 Warranty 22 Maintenance 19 Operation Blast Cleaning Technique 14 Loading Dry Ice 15 Shut Down 15...
  • Page 47 TRAINING DVD...

Table of Contents