Airstream APP Series Installation & Operation Manual

Airstream APP Series Installation & Operation Manual

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PNEG-1016
APP Series Fans
Installation & Operation
Guide
Knockdown Fan Assembly
Instructions

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Summary of Contents for Airstream APP Series

  • Page 1 PNEG-1016 APP Series Fans Installation & Operation Guide Knockdown Fan Assembly Instructions...
  • Page 3: Table Of Contents

    Personnel operating or working around this equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty. Table of Contents ....................
  • Page 4: Safety

    This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems . It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidlines.To help you recognize this information, we use the symbols that are defined below.
  • Page 5 GENERAL SAFETY STATEMENTS This manual describes the installation and operation for all standard production Fiberglass Fans. Safety decals should be read and understood by all people in the fan area. If a decal has been damaged or is missing, contact AP/Cumberland for a free replacement: Grain Systems Incorporated 1004 E.
  • Page 6 Unpacking When receiving the unit, inspect carefully for any damage that may have occurred during transit. Shipping damage claim must be filed with carrier. General Safety Information This unit should be assembled and installed by a qualified technician. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).
  • Page 7: Installation & Operation

    Installation Operation Fans should be installed in an exterior wall located Units may be operated using a switch, thermostat, where there will be no obstructions to the flow of timer, or controller. air into or out of the fan. Follow wiring and operation instructions furnished Once a location has been determined;...
  • Page 8: Electrical Wiring

    Electrical Wiring Motor overload protection should be provided All wiring should be installed in accordance with for each fan. A Circuit Breaker Switch or slow National, State, and Local electrical codes. Fans used blow motor type fuses must be used. to ventilate livestock buildings or other rooms where continuous air movement is essential should be Note: a safety cut-off switch should be located...
  • Page 9: General Safety Statements

    Electrical Safety protect you. Operating the machine at any time with guards removed or incorrectly fitted is a serious Provision of an adequate and safe power supply to misuse of the machine and endangers you and other the APP Fan unit is essential to your safety. GSI people's safety.
  • Page 10: Fan Specifications

    Fan Models CFM @ 0.00 SP Weight Lbs./Kgs. Cubes Ft./Mtrs. APP-12F 1700 37 Lbs./16.8 Kgs. 8.7 Ft./.25 Mtrs. APP-14F 2487 47 Lbs./21.3 Kgs. 8.7 Ft./.25 Mtrs. APP-14FC 2830 55 Lbs./25 Kgs. 14 Ft./.4 Mtrs. APP-18F 4387 54 Lbs./24.5 Kgs. 18.2 Ft./.52 Mtrs. APP-18FC 5090 65 Lbs./29.5 Kgs.
  • Page 11: Speed Curves

    Propellor speeds for APP Fans stated in the table are the maximum permissable speeds. Exceeding these may result in damage to the fan and serious injury to the operator. CFM Ratings listed below were all taken at .05 Static Pressure. APP-12F Speed Curve #9 Volts...
  • Page 12: Rough Openings

    APP-18F Speed Curve #8 Volts CFM WO/Cone CFM W/Cone 1765 3651 4394 1675 3480 4221 1575 3251 3898 1475 3012 3664 1375 2786 3480 1275 2508 3168 1175 2202 2788 1075 1990 2431 1710 2102 1396 1722 1401 APP-24F Speed Curve #4 Volts CFM WO/Cone CFM W/Cone...
  • Page 13: Knockdown Assembly Instructions

    APPB-50C KNOCKDOWN INSTRUCTIONS 1. Remove housing from packing crate. Locate hardware package from crate. Locate box found in the front of the crate labelled 11-0208, 11-0209, and 16-0034. 2. Remove one bearing plate 11-0208, one motor mount leg 11-0209, and one spring tensioner plate 16-0034. Remove the following hardware from the box: four 3/8”...
  • Page 14 3. Attach motor mount leg (part # 11-0209) to the bearing plate (part # 11-208), using two of the 3/8” bolts. Place two of the 3/8” bolts through the bearing plate and attach the motor mount leg securely to it, using one washer per bolt. Slide the 1/4”eye bolt through the hole on the motor mount leg, place the two 1/4”...
  • Page 15 5. Take the assembled motor mount and slide it into back end of the housing with the “T” facing upwards. Line up the the holes on the assembly to the predrilled holes in the housing. The as- sembly should be 10” in from the housing edge. Cut a board to approximately 29.5”, wedge this board into the space above the “T”...
  • Page 16 6. Gather six 5/16” x 1” bolts part # S-7009, 5/16” washers part # S-7005, and 5/16”-18 nuts part # S-8452 from the hardware pack. Fasten two 5/16” bolts loosely to the “T” and the hous- ing, one to each side. Remove board from its position. 7.
  • Page 17 8. Locate the prop, trantorque and the large driven pulley, part #s 13-0044, 13-0046, and 16-0007 respectively. Slide the prop onto orifice end of the shaft and slightly tighten the trantorque. Keep the shaft flush with the nut of the trantorque . Slide the driver pulley onto the other end of the shaft, do not tighten.
  • Page 18 9. Cut a spacer out of rigid substance (wood, metal, plastic,etc.) to a distance of 3-3/8”. Loosen the trantorque until the prop can be moved along the shaft. Place the spacer between the front bearing and the backside hub of the prop. Slide the prop until the hub is pressed against the spacer.
  • Page 19 10. Cut a board to approximately 50”. Wedge this board into the orifice of the fan. This will even out any settling that may have occurred during shipment. Spin the prop until one blade points directly down. Measure from the blade to the edge of the ori- fice.
  • Page 23 11. Slide the driven pulley part # 16-0007 until its flush to the top bar of the “T” of the motor mount assembly. Locate the back bearing so that it is flush to the driven pulley. Tighten down the back bearing.
  • Page 24 12. Take the motor part # 15-0084, driver pulley part # 16-0016, and spring part # 16-0040 out of the packing crate. Slide the driver pulley onto the shaft with the hub facing away from the shaft. Slide the pulley until the end of the pulley hub is flush with the end of the shaft.
  • Page 26 14. With the large driven pulley remaining loose, slide the belt onto the motor drive pulley and the large driven pulley. Spin the the large pulley countclockwise to slide it out to a equidistant position with the drive pulley. Look down the belt to insure alignment.
  • Page 28: Cone Assembly

    50" Cone Assembly Note: Fan must be installed in the wall before proceeding with Discharge Cone installation. Remove packaging from cone and guard sections. Find Hardware Package #10-0068 consisting of the following parts: 99-0009 - - - 5/16 SS Fender Washer - - - 38pcs. D03-0159 - - - 5/16-18 Flanged Whiz Nut - - - 19 pcs.
  • Page 29: Parts Breakdowns

    Description APP-12F APP-14FC APP-18FC APP-24FC APP-36FC A : Cone 12-0087F 12-0085F 12-0080F 12-0093 B : Grill 11-0045 11-0200 11-0201 11-0202 11-0203 C : Prop 13-0115 13-0106 13-0107 13-0014 13-0015 D : Housing 12-0117 12-0086F 12-0084F 12-0083F 12-0091 E : Motor 15-0109 15-0109 15-0110...
  • Page 30 Description APPB-36C APPB-50C A : Cone (Optional) 12-0085F 12-0094 B : Grill 11-0203 11-0204 C : Prop 13-0062 13-0044 D : Housing 12-0091 12-0092 E : Bearing Plate 11-0102 11-0208 F : Motor Mount Leg 11-0144 11-0209 G : Spring 16-0040 16-0040 H : Spring Tension Plate...
  • Page 31 Limited Warranty The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end- user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.

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