Horst Contour SHCF36 Operator's Manual

Horst Contour SHCF36 Operator's Manual

Swather draper header wagon
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Operator's Manual
Keep this manual with the machine at all times
Swather Draper
Header Wagon
CAUTION
!
Operational Hazard
Do not exceed travel speed
rating of the components:
Maximum 50 km/h (30 mph).
Obey SMV speed limits.
!
Do not attempt to operate the equipment without thoroughly
Rev 140120
SHCF36, SHCF45
MAXIMUM
50
km/h
30
mile/h
IL00007
reviewing this manual for safe and proper operation.
PRINTED IN CANADA
HORST WELDING
8082 Rd 129
Listowel, ON N4W 3G8
Canada
519-291-4162
1-866-567-4162
Fax 1-519-291-5388
sales@horstwelding.com
www.horstwelding.com
CAUTION
!
Operational Hazard
Personal Protection Equipment
(PPE) is required when operating
or maintaining this machine.
SNL00001
HW00105.SHCF

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Summary of Contents for Horst Contour SHCF36

  • Page 1 HORST WELDING 8082 Rd 129 Listowel, ON N4W 3G8 Canada 519-291-4162 1-866-567-4162 Fax 1-519-291-5388 sales@horstwelding.com www.horstwelding.com Operator’s Manual Keep this manual with the machine at all times Swather Draper Header Wagon SHCF36, SHCF45 CAUTION MAXIMUM Operational Hazard Do not exceed travel speed...
  • Page 2 Notes...
  • Page 3: Table Of Contents

    Table of Contents Introduction ......3 Adjustable Tongue System ....19 Safety Chain: .
  • Page 4: Introduction

    Trailing your swather head with a Horst SHCF Wagon keeps you moving with safe and easy road travel. The no-sway design of Horst’s running gear provides a smooth trailing wagon that eliminates the zig-zag action. The predictable trailing movement of Horst’s Header Wagons is especially important for swather operators who don’t have a clear rear-view and...
  • Page 5: General Information

    The SIS needs to be used in conjunction with the SMV sign. Horst Wagons supplies a bracket and SIS for U.S. customers to use if they intend on traveling on public roads at speeds greater than 25 mile/h. See the assembly reference book for your header wagon.
  • Page 6: Safety

    BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the Horst product and in the manual. When you see this symbol, read and understand the message, be alert to the poten- tial hazard in the message. Follow the instructions in the safety message.
  • Page 7: Accident Prevention

    Do not risk injury or death by ignoring good safety practices. The best accident prevention is a careful operator. Horst Welding and your dealer ask that be that careful, responsible equipment operator. ARE THE KEY TO SAFETY: •...
  • Page 8: Safety Guidelines

    Safety Guidelines Safety of the operator and bystanders is one of the chief concerns in developing and designing equipment. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more cautious approach to handling equipment.
  • Page 9: Preparation

    Preparation Operation Safety 1. NEVER allow helpers or bystanders under or near 1. Inspect Wagon for shipping damage. If damage does header while mounting on header wagon. exist, do not use. Notify your dealer immediately to have damaged parts replaced or repaired. 2.
  • Page 10: Ratchet Strap Safety

    Ratchet Strap Safety Transport Safety 1. Do not tow loads more than 1.5 times the tractor / tow Ratchet straps are an important part of the header wagon, vehicle weight. Towed loads that are too heavy for the and affects the safety of drivers, loads and those around tow vehicle can cause loss of control when braking.
  • Page 11: Safety Labels

    Safety Labels Safety labeling is an important part of the overall safe use of the implement. Safety labeling alerts and warns against potential injury or death, and is important to follow these points to help keep your implement safe for you and others who may be using it.
  • Page 12: Safety Label Layout

    SL00001 applied. safety SL00001 signs are available from WARNING Right Side your dealer or contact Cancer and Reproductive Harm www.P65 Warnings.ca.gov Horst Wagons SL00001H SL00003H mile/h IL00009 SNL00002 Left Side SNL00002 SNL00001 MAXIMUM SNL00002 km/h mile/h IL00007...
  • Page 13: Specifications And Dimensions

    Specifications and Dimensions Specifications Note: Gross Vehicle Weight Rating (GVWR) = the wagon + tire weight + the payload.= 2,721.5kg (6,600 lbs). SHCF Series 4 Wheel Steer SHCF36 SHCF45 2721.5 kg Gross Vehicle Weight Rating (GVWR) (6,600 LBS) 20.5 x 8 - 10 (F Range) tire on 10 x 6 x 6 rim Tires 10.8 kg (24 lbs) ea (rim &...
  • Page 14: Dimensions

    Dimensions SHCF Series 4 Wheel Steer Dimension SHCF35 SHCF45 348 cm Tongue Minimum Length 91.5 cm Tongue Maximum Extention 95" Trailer Width Maximum 241 cm 52' 6" Overall Length 13.7 m 15.6 m 9.1 m 9.1 m Wheel Base 11.0 m 14.6 m Top Rail Length 32"...
  • Page 15: Assembly & Inspection

    Assembly & Inspection Depending on how you ordered your SHCF wagon, assembly may be required. To assemble your wagon please find the Assembly Instructions Manual that came with your wagon. Assembly instructions will also include accessory installation instructions. Before beginning assembly or putting the wagon into service the first time, inspect Wagon for shipping damage. If damage does exist, do not use.
  • Page 16: Components And Features

    Components and Features The SHCF series header wagons are designed to transport combine headers in a reliable, safe way. Its features make it the best choice for transporting various types of headers quickly and easily. The owner or operator has the responsibility of being familiar with all the features of the SHCF wagon and know how to operate them.
  • Page 17: Universal Header Support System

    Universal Header Support System There are two universal header supports, they are located along the bottom beam of the header wagon. The quick release and lock universal header support makes it easy to reposition for your header along the beam. Once in position, the tool free configurable brackets provide you with multiple configurations, to easily conform to you header Top Rail Mount Assembly Upright Tube Cradle Assembly...
  • Page 18: Tube Cradle Height Adjust

    Tube Cradle Height adjust: • remove draw pin from the upright, • move the tube cradle select one of 10 height positions Upright Tube Cradle Assembly • replace draw pin and secure with lynch pin. Draw Pin (.625 x 5.0) Header Support Width Adjustment: •...
  • Page 19: Ratchet Strap System

    Ratchet Strap System There are two 50mm (2.0”) wide, sliding ratchet straps Centre Latch included with the header wagon. They are fully re- positionable anywhere along the bottom rail. Once in your selected position, follow the points below to release or tighten the strap.
  • Page 20: Adjustable Tongue System

    Adjustable Tongue System WARNING The header wagon adjustable tongue features include: Machine Runaway Hazard • 3 meter (10ft) Grade 70 Safety Chain including clevis NEVER tow the wagon on a public road with- slip hook w/safety latch out a properly sized hitch pin retainer and a •...
  • Page 21: Extendable Tongue

    Extendable Tongue: When extra length is required on the tongue, the 5 position pullout may be extended up to a of maximum of 91.5 cm (3.0’). Pullout Stop • Remove the pullout stop hardware as shown in the diagram. • Extend the pullout to the desired length, then replace the pullout stop hardware.
  • Page 22: Top Rail Height Adjustment

    Top Rail Height Adjustment: The top rail features 5 height positions and is designed to hold the full weight of a swather header. The top rail is made of heavy wall square tubing that can weigh up to 363 kg (800 lbs), depending on your wagon model. Adjusting the height of the top rail can be done safely and easily with power equipment (like a tractor with a front loader) and a helper.
  • Page 23: Four Wheel Steer

    Four Wheel Steer The SHCF series wagon feature four wheel steer. This makes the wagon very manoeuvrable, and able to get into a narrow field entrance more easily. The wagon tracks right behind the tow vehicle, eliminating having to make wide turns to avoid cutting corners.
  • Page 24: Initial Setup

    Initial Setup Before attempting to load the header wagon, ensure the wagon is either attached to the tow vehicle or the wheels have been secured with wheel chocks to prevent unwanted movement during the loading process. To start using the header wagon, two basic adjustments should be made for the initial setup: •...
  • Page 25: Test Load The Header

    Test Load the Header Refer to the owner manual for the header and follow the disconnection procedure for the hydraulics and electrical systems. • Remove the draw pins from the tube cradle Align Header assemblies and rotate them down out of the way. tube frame with tube cradle •...
  • Page 26: Field Operation

    Field Operation This section describes how to safely and effectively operate the SHCF wagon in the field of operation. By following recommended procedures, a safe working environment is provided for the operator, bystanders and the area around the work site. Not all situations and conditions can be addressed, proceed with care & caution and use safety as your guide. The owner or operator has the responsibility of being familiar with the operation of the SHCF wagon and must train all other operators before they start working with the machine.
  • Page 27: Loading The Header

    Loading the Header Before attempting to load the header wagon, ensure the wagon is either attached to the tow vehicle or the wheels have been secured with wheel chocks to prevent unwanted movement and potential injury during the loading process. Refer to the owner manual for the header and follow the disconnection procedure for the hydraulics and electrical systems.
  • Page 28: Towing

    Towing Be aware of local, provincial, state, and national codes concerning towing implements (wagon) on public roads. Vehicles traveling at maximum road speed 40kph (20mph) or below must have a SMV (slow moving vehicle) sign attached to the rear of the implement. In the U.S. vehicles towing at the travel speed rating of maximum 50kph (30mph) require an SIS sign in addition to an SMV.
  • Page 29: Storage

    Storage Storage Safety Checklist Store the implement away from work area’s and Block or chock the wheels to prevent unexpected livestock. movement Do not permit children to play on or around the stored Ensure all pins, latches and locks are secure. machinery.
  • Page 30: Service & Maintenance

    Replace if required, replacements and repacking should be performed by qualified personnel. For replacement parts and repacking procedures please call your dealer or contact Horst Wagons. Wheel bearings should cleaned, re-packed & adjusted, annually, or 1000 hours of operation, which-ever comes first. Use...
  • Page 31: Wagon Components

    Wagon Components: Inspect wagon components monthly. Unusual play or noise could be an indication of worn parts. Parts replacement should be performed by qualified personnel. Wagon components should be lubricated / greased yearly, locate the grease zerks shown in the illustrations below. •...
  • Page 32: Wheel Alignment

    Wheel Alignment When the unit is new, both axles are preset at the factory with .3175 - .635 cm (1/8” – 1/4”) tow-in and should not require any initial adjustment. Adjustment may be required if steering components have been damaged or replaced. Toe in adjustments should be made by qualified personnel.
  • Page 33: Bolt Torque Table

    Bolt Torque Table These tables are offered as the suggested maximum torque values for dry (not lubricated) threaded products and are only a general guide. Check tightness of bolts periodically, replace hardware with the same strength bolt. Torque specification for bolts are identified by their head markings as shown. See the “Wheel Torque Specification”...
  • Page 34: Wheel Torque Specification

    Wheel Torque Specification It is an extremely important safety procedure to apply and Torque Torque Wheel Nut / Bolt maintain proper wheel mounting torque on your trailer axle. Lubricated Size Torque wrenches are the best method to assure the proper lbs-ft lbs-ft amount of torque is being applied to a fastener.
  • Page 35: Trouble Shooting

    Trouble Shooting On the following page, we have listed many of the causes and solutions to issues that you may encounter. If you encounter a issue that is difficult to solve, even after having read through this trouble shooting section, please call your local distributor or dealer.
  • Page 36 Check connection to ground on the trailer side and the erratically Loss of electrical ground connection tow vehicle side. Disconnect and clean or replace terminal. Brakes: have a qualified technician inspect the braking system. Cause Solution Issue Increase the angle of the top rail mounts so that the Header is positioned on the trailer header puts more pressure on its heal points that rest too flat...
  • Page 37: Accessories

    Accessories LK30 Road Signal Kit The LK30 Road Signal kit is designed for SHCF36 & 45 wagon models. The pre-wired kit bolts on quickly and easily, sturdily clamping to the rear axle. Generally lighting is required one-half hour before sunset to one-half hour after sunrise and at any other time when there is insufficient light or unfavourable atmospheric conditions.
  • Page 38: Warranty

    All claims must be accompanied by a photograph of the defective product. Defective products may be required to be returned to Horst Welding in Listowel, Ontario at the request of Horst Weld- ing. Repairs / Replacement will be done at no charge to the customer within a reasonable time after the receipt of the product.
  • Page 39: Index

    Index payLoad ........12, 14 adequate swing ......24, 26 pinch point .
  • Page 40 HORST WELDING 8082 Rd 129 Listowel, ON N4W 3G8 Canada 519-291-4162 1-866-567-4162 Fax 1-519-291-5388 sales@horstwelding.com www.horstwelding.com...

This manual is also suitable for:

Contour shcf45

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