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Operator's Manual
Keep this manual with the machine at all times
Header Wagon
CHCFE30, CHCFE36, CHCFE3627,
CAUTION
!
Operational Hazard
Do not exceed travel speed
rating of the components:
Maximum 50 km/h (30 mph).
Obey SMV speed limits.
CAUTION
!
Operational Hazard
Personal Protection Equipment
(PPE) is required when operating
or maintaining this machine.
!
Do not attempt to operate the equipment without thoroughly
Rev 030420
CHCFE45, CHCFE4527
MAXIMUM
50
km/h
30
mile/h
IL00007
SNL00001
reviewing this manual for safe and proper operation.
PRINTED IN CANADA
HORST WELDING
8082 Rd 129
Listowel, ON N4W 3G8
Canada
519-291-4162
1-866-567-4162
Fax 1-519-291-5388
sales@horstwelding.com
www.horstwelding.com
HW00102.CHC
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Table of Contents
Related Manuals for Horst Contour CHCFE30
Summary of Contents for Horst Contour CHCFE30
- Page 1 HORST WELDING 8082 Rd 129 Listowel, ON N4W 3G8 Canada 519-291-4162 1-866-567-4162 Fax 1-519-291-5388 sales@horstwelding.com www.horstwelding.com Operator’s Manual Keep this manual with the machine at all times Header Wagon CHCFE30, CHCFE36, CHCFE3627, CHCFE45, CHCFE4527 CAUTION MAXIMUM Operational Hazard Do not exceed travel speed...
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Page 2: Table Of Contents
Table of Contents Introduction ......3 Top Rail System ......22 Top Rail Position Adjustment: . -
Page 3: Introduction
Trailing your combine head with a Horst CHCE Wagon keeps you moving with safe and easy road travel. The no-sway design of Horst’s running gear provides a smooth trailing wagon that eliminates the zig-zag action. The predictable trailing movement of Horst’s Header Wagons is especially important for combine operators who don’t have a clear rear-view and... -
Page 4: General Information
The SIS needs to be used in conjunction with the SMV sign. Horst Wagons supplies a bracket and SIS for U.S. customers to use if they intend on traveling on public roads at speeds greater than 25 mile/h. See the assembly reference book for your header wagon. -
Page 5: Safety
BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the Horst product and in the manual. When you see this symbol, read and understand the message, be alert to the poten- tial hazard in the message. Follow the instructions in the safety message. -
Page 6: Accident Prevention
Do not risk injury or death by ignoring good safety practices. The best accident prevention is a careful operator. Horst Welding and your dealer ask that be that careful, responsible equipment operator. ARE THE KEY TO SAFETY: •... -
Page 7: Safety Guidelines
Safety Guidelines Safety of the operator and bystanders is one of the chief concerns in developing and designing equipment. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more cautious approach to handling equipment. -
Page 8: Preparation
Preparation Operation Safety 1. Inspect Wagon for shipping damage. If damage does 1. NEVER allow helpers or bystanders under or near header while mounting on header wagon. exist, do not use. Notify your dealer immediately to have damaged parts replaced or repaired. 2. -
Page 9: Ratchet Strap Safety
Ratchet Strap Safety Maintenance Safety 1. Good maintenance is your responsibility, follow the Ratchet straps are an important part of the header wagon, and affects the safety of drivers, loads and those around maintenance schedule. Poor maintenance is an you, so it is important that they are used safely and invitation to trouble. -
Page 10: Transport Safety
Transport Safety 1. Do not tow loads more than 1.5 times the tractor / tow 15. Safety chain vehicle weight. Towed loads that are too heavy for the • Do not allow the chain to drag, string the safety tow vehicle can cause loss of control when braking. chain thru the chain support at the clevis. -
Page 11: Safety Labels
Safety Labels Safety labeling is an important part of the overall safe use of the implement. Safety labeling alerts and warns against potential injury or death, and is important to follow these points to help keep your implement safe for you and others who may be using it. -
Page 12: Safety Label Layout
Warnings.ca.gov SNL00002 damaged or removed, SL00001H SL00003H CHCFE 36 & 45 only labels must applied. safety signs are available from SNL00002 your dealer or contact Horst Wagons SNL00001 MAXIMUM Left Side km/h mile/h SNL00002 IL00007 SL00003H SL00004 Tongue SNL00002 SL00005... -
Page 13: Specifications And Dimensions
Specifications and Dimensions Specifications CHCFE3627* CHCFE4527* CHCFE Series 4 Wheel Steer CHCFE30 CHCFE36 CHCFE45 (Draper Head) (Draper Head) 4 ,717 kg Gross Vehicle Weight Rating (GVWR) 10,400 lbs 10.6 m 13.7 m 9.1 m Maximum Head Length 35 ft. 45 ft. -
Page 14: Dimensions
Dimensions CHCFE Series 4 Wheel Steer Dimension CHCFE3627* CHCFE4527* CHCFE30 CHCFE36 CHCFE45 (Draper Head) (Draper Head) 348 cm Tongue Minimum Length 91.5 cm Tongue Maximum Extention 95" 241 cm Trailer Width Maximum 38' 5" 52' 6" 13.7 m 15.6 m 11.7 m Overall Length Wheel Base... -
Page 15: Assembly & Inspection
Assembly & Inspection Depending on how you ordered your CHCFE wagon, assembly may be required. To assemble your wagon please find the Assembly Instructions Manual that came with your wagon. Assembly instructions will also include accessory installation instructions. Before beginning assembly or putting the wagon into service the first time, inspect Wagon for shipping damage. If damage does exist, do not use. -
Page 16: Universal Header Pads
Universal Header Pads There are two universal header pads, they are located along the bottom beam of the header wagon. The quick release and lock universal header pad makes it easy to reposition for your header along the beam. Once in position, the revolutionary triple-axis base universal pad provides you with multiple pad configurations. -
Page 17: Universal Header Pad Configurations
Universal Header Pad Configurations 5 Basic Configurations: WARNING • Base Pad - low profile corn head Operational Hazard • Large Pad - for most draper heads Ensure locking & heal pins are secured with hitch pins. If a hitch pin is lost or damaged, •... -
Page 18: High Back Pad For Flex Draper Head
High Back Pad for Flex Draper Head Large Pad Assembly Lower Locking Pin - Short • Remove the hitch pins and slide out the lower Corn Head Plate locking (short) and locking pin (long), leave the back extension in place. •... -
Page 19: Pad Height, Tilt & Depth Settings
Pad Height, Tilt & Depth Settings In addition to re-positioning along the rail the universal header pad features three height settings with a forward / Forward Tilt Forward Tilt back tilt and three depth settings. Back Tilt Back Tilt Height Setting Forward Tilt Settings •... -
Page 20: Ratchet Strap System
Ratchet Strap System There are two 50mm (2.0”) wide, sliding ratchet straps Centre Latch included with the header wagon. They are fully re- positionable anywhere along the bottom rail. Once in your selected position, follow the points below to release or tighten the strap. -
Page 21: Adjustable Tongue System
Adjustable Tongue System WARNING The header wagon adjustable tongue features include: Machine Runaway Hazard • 3 meter (10ft) Grade 70 Safety Chain including clevis NEVER tow the wagon on a public road with- slip hook w/safety latch out a properly sized hitch pin retainer and a •... -
Page 22: Top Rail System
Extendable Tongue: When extra length is required on the tongue, the 5 position pullout may be extended up to a of maximum of 91.5 cm (3.0’). Pullout Stop • Remove the pullout stop hardware as shown in the diagram. • Extend the pullout to the desired length, then replace the pullout stop hardware. -
Page 23: Top Rail Height Adjustment
Top Rail Height Adjustment: The top rail features 6 height positions and is designed to hold the full weight of a combine header. The top rail is made of heavy wall square tubing that can weigh up to 363 kg (800 lbs), depending on your wagon model. Adjusting the height of the top rail can be done safely and easily with power equipment (like a tractor with a front loader) and a helper. -
Page 24: Header Wagon Capacity
Header Wagon Capacity The CHCFE series wagon Gross Vehicle Weight Rating is determined by two factors: • the chassis assembly maximum gross capacity • and the gross capacity of the four tires. It is the lesser of the two that determines the GVWR of the unit. If replacing tires on the wagon, ensure you replace them with tires of similar capacity. -
Page 25: Electric Brakes
Electric Brakes Tail Light Indicators The CHCFE series feature rear brakes to enhance and Tail light indicators come standard on the CHCFE series. aid the safe transport of your header. The drum brakes and are important if transporting along public roads to on your wagon are operated electrically and activate help alert surrounding traffic of your intentions. -
Page 26: Initial Setup
Initial Setup Before attempting to load the header wagon, ensure the wagon is either attached to the tow vehicle or the wheels have been secured with wheel chocks to prevent unwanted movement during the loading process. To start using the header wagon, Three basic adjustments should be made for the initial setup: •... -
Page 27: Top Rail Setup
Top Rail Setup Align Header Cross Review your header and header owner manual, determine Beam to Top Rail where the front main cross beam is located (generally along the nylon pads behind the cutter bar on a grain header.) Align Header Pad with heel of header Remember to detach any power connections (hydraulic, PTO etc) and release any safety latches, bracket or pins... -
Page 28: Electric Brakes / Lights Setup
Electric Brakes / Lights Setup The CHCFE series rear electric brakes require some set up and testing before being put into use. Ensure you have the appropriate brake controller installed in the tow vehicle (see “Brake Controller” on page 25) tow vehicle 7 pin receptacle, determine which pin position Test the Brake Connection: controls the brakes. -
Page 29: Field Operation
Field Operation This section describes how to safely and effectively operate the CHCFE wagon in the field of operation. By following recommended procedures, a safe working environment is provided for the operator, bystanders and the area around the work site. Not all situations and conditions can be addressed, proceed with care & caution and use safety as your guide. The owner or operator has the responsibility of being familiar with the operation of the CHCFE wagon and must train all other operators before they start working with the machine. -
Page 30: Loading The Header
Loading the Header Before attempting to load the header wagon, ensure the wagon is either attached to the tow vehicle or the wheels have been secured with wheel chocks to prevent unwanted movement and potential injury during the loading process. Once the initial setup (page 26) is complete no further adjustment is necessary. -
Page 31: Towing
Towing Be aware of local, provincial, state, and national codes concerning towing implements (wagon) on public roads. Vehicles traveling at maximum road speed 40kph (20mph) or below must have a SMV (slow moving vehicle) sign attached to the rear of the implement. In the U.S. vehicles towing at the travel speed rating of maximum 50kph (30mph) require an SIS sign in addition to an SMV. -
Page 32: Storage
Storage Storage Safety Checklist Store the implement away from work area’s and Block or chock the wheels to prevent unexpected livestock. movement Do not permit children to play on or around the stored Ensure all pins, latches and locks are secure. machinery. -
Page 33: Service & Maintenance
Replace if required, replacements and repacking should be performed by qualified personnel. For replacement parts and repacking procedures please call your dealer or contact Horst Wagons. Wheel bearings should cleaned, re-packed & adjusted, annually, or 1000 hours of operation, which-ever comes first. Use... -
Page 34: Wagon Components
Wagon Components: Inspect wagon components monthly. Unusual play or noise could be an indication of worn parts. Parts replacement should be performed by qualified personnel. Wagon components should be lubricated / greased yearly, locate the grease zerks shown in the illustrations below. •... -
Page 35: Wheel Alignment
Wheel Alignment When the unit is new, both axles are preset at the factory with .3175 - .635 cm (1/8” – 1/4”) tow-in and should not require any initial adjustment. Adjustment may be required if steering components have been damaged or replaced. Toe in adjustments should be made by qualified personnel. -
Page 36: Electric Brake Maintenance
Horst uses non asbestos brake pads. When replacing the brake pads, replace with non asbestos type pads. As with all brakes periodic maintenance and inspection is required. Brake troubleshooting, maintenance or replacement should be performed by qualified personnel only. -
Page 37: Bolt Torque Table
Bolt Torque Table These tables are offered as the suggested maximum torque values for dry (not lubricated) threaded products and are only a general guide. Check tightness of bolts periodically, replace hardware with the same strength bolt. Torque specification for bolts are identified by their head markings as shown. See the “Wheel Torque Specification”... -
Page 38: Wheel Torque Specification
Wheel Torque Specification It is an extremely important safety procedure to apply and Torque Torque Wheel Nut / Bolt maintain proper wheel mounting torque on your trailer axle. Lubricated Size Torque wrenches are the best method to assure the proper lbs-ft lbs-ft amount of torque is being applied to a fastener. -
Page 39: Trouble Shooting
Trouble Shooting On the following page, we have listed many of the causes and solutions to issues that you may encounter. If you encounter a issue that is difficult to solve, even after having read through this trouble shooting section, please call your local distributor or dealer. - Page 40 wires or damaged receptacle, replace or repair as Lighting / Braking system required not working or working Check connection to ground on the trailer side and the erratically Loss of electrical ground connection tow vehicle side. Disconnect and clean or replace terminal.
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Page 41: Accessories
HBAFK Honey Bee Airflex Pad Adapter Kit The HBAFK Honey Bee Airflex Pad Kit is designed to work with models CHCFE36 & 45. This bolt on kit adapts the Honey Bee’s unique design to work with the header pads on Horst header wagons. -
Page 42: Warranty
All claims must be accompanied by a photograph of the defective product. Defective products may be required to be returned to Horst Welding in Listowel, Ontario at the request of Horst Weld- ing. Repairs / Replacement will be done at no charge to the customer within a reasonable time after the receipt of the product. -
Page 43: Index
Index Magnet ........36 Magnet arM . - Page 44 HORST WELDING 8082 Rd 129 Listowel, ON N4W 3G8 Canada 519-291-4162 1-866-567-4162 Fax 1-519-291-5388 sales@horstwelding.com www.horstwelding.com...
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