Raycus RFL-C20000XZ User Manual
Raycus RFL-C20000XZ User Manual

Raycus RFL-C20000XZ User Manual

Continuous-wave fiber laser
Hide thumbs Also See for RFL-C20000XZ:
Table of Contents

Advertisement

Quick Links

朱超
谢良
朱泓旭
名称
RFL-C20000XZ 连续光纤激光器
英文版使用说明书
连续激光器技术研究部
单位
编写
校对
审核
标审
批准
武汉锐科光纤激光技术股份有限公司
阶段标记
阮 勇 20201218
刘 阳 20201218
受 控
王建明 20201221
李其军 20201221
武汉锐科
王建明 20201224
编号 RFL-C20000XZ
•JS02
密级
内 1
S
页数
65

Advertisement

Table of Contents
loading

Summary of Contents for Raycus RFL-C20000XZ

  • Page 1 编号 RFL-C20000XZ •JS02 密级 内 1 阶段标记 页数 名称 RFL-C20000XZ 连续光纤激光器 英文版使用说明书 朱超 连续激光器技术研究部 单位 谢良 编写 阮 勇 20201218 朱泓旭 校对 刘 阳 20201218 受 控 审核 王建明 20201221 标审 李其军 20201221 武汉锐科 批准 王建明 20201224 武汉锐科光纤激光技术股份有限公司...
  • Page 2 受 控 武汉锐科 RFL-C20000XZ Continuous-Wave Fiber Laser User Guide WuhanRaycusFiberLaserTechnologiesCo., Ltd.
  • Page 3: Table Of Contents

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ CONTENTS 武汉锐科 1. SAFETY INFORMATION ......................... 1 1.1 S .............................. 1 ECURITY ABEL 1.2 L ............................2 ASER AFETY RADE 1.3 O .............................. 2 PTICAL AFETY 1.4 E ............................
  • Page 4 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 6.1 T ......................27 HE LASER WORKS IN SOFTWARE MODE 武汉锐科 6.2 T ....................28 HE LASER WORKS IN EXTERNAL CONTROL MODE 6.3 T ........................28 HE LASER WORKS IN MODE 6.4 T...
  • Page 5 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 10. WARRANTY, REPAIR AND RETURN ..................... 62 武汉锐科 10.1 G ............................ 62 ENERAL ARRANTY 10.2 L ........................... 62 IMITATIONS OF ARRANTY 10.3 S ............................. 62 ERVICE AND...
  • Page 6: Safety Information

    1. Safety Information 武汉锐科 Thank you for choosing Raycus Fiber Laser. This user manual provides you with important safety, operation, maintenance and other relevant information. Please read the manual carefully before using this product. To ensure safe operation and optimum product operation, please observe the following cautions and warnings as well as other information within this manual.
  • Page 7: Laser Safety Grade

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 7:Electrical Hazard 1.2 Laser Safety Grade According to European Standard EN 60825-1, Clause 9, this series of lasers are Class 4 laser instruments. The product emits laser radiation at a wavelength of 1080 nm or around 1080 nm. The...
  • Page 8: Product Description

    There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be performed conducted by Raycus engineer. In order to prevent electric shock, please do not break the seal or uncover the shield. Failure to comply with this instruction will be treated as out of the void the warranty 2.
  • Page 9: Package Parts

    Once you find that there is an abnormality in the external cabinet, please inform Raycus Company in time to deal with it as soon as possible.
  • Page 10: Other Safety Rules

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ a) Make sure the product is properly grounded before use. 武汉锐科 a) The laser output head is connected with fiber optic cable. Please inspect the output head carefully for dust or other contaminations.
  • Page 11 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ Table 2 Product Specifications 武汉锐科 Optical properties Test Conditions Model C20000XZ Output Power(kW) Operation Mode CW/Modulated Polarization State Random Output Power Tunability (%) 10~100 Emission Wavelength(nm) 1080± 5 Nominal Output Power Nominal Output Power;...
  • Page 12: Installation

    10~40 <70 Humidity (%) Storage temperature (° C) -10~60 Cooling method Water cooling 3. Installation 3.1 Dimensions The main body dimensions of RFL-C20000XZ continuous fiber laser are shown in Figure 1. Figure 1-a Front and rear view of the laser.
  • Page 13: Installation Rule

    If the output cable lens is dirty, the lens must be cleaned. It is forbidden to disassemble the output lens by anyone other than staff in Raycus, otherwise the warranty will be invalidated.
  • Page 14 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ b) Before the laser is powered on, Please check if the power supply has the correct voltage 武汉锐科 (380VAC±10%, 50/60Hz, See Table 2 Product Technical Data Sheet for details.), whether the grounding line is well grounded;...
  • Page 15: Cooling Requirements

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Leveling casters Leveling casters b) Leveling casters(RFL-C20000XZ) Figure 3 Laser top lifting ring and bottom level adjustment caster. CAUTION: All the cables can only be connected when power supply is off. Hot plug may damage the device.
  • Page 16 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ b) Cooling water needs to use pure water; 武汉锐科 c) In order to prevent the water in the water cooler from growing mold and causing pipeline blockage, it is recommended to add alcohol when filling pure water, and the amount of alcohol added is 10% of pure water;...
  • Page 17: Using The Product

    (2) Before turning on the laser, the cooling system must be working properly and the water temperature should be suitable for the temperature. 4. Using the Product Please log in to the official website of Raycus to download the new PC software and the PC software user manual. Website: http://www.raycuslaser.com 4.1 Front Panel...
  • Page 18 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 ① ② ③ ④ ⑥ ⑤ Figure 5 Front view of the panel Note: ①-REM/OFF/ON ②-POWER ③-LASER ④-ALARM ⑤-STOP ⑥-INDICATOR LIGHT REM/OFF/ON:The key switch, the main control switch of the laser. Insert the key and turn it to the "ON"...
  • Page 19: Rear Panel

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 4.2 Rear Panel 武汉锐科 Figure 6 shows the rear panel. Note: ①-INTERFACE ②-BREAKER ③-AC INPUT ④-FIBER WATER IN ⑤-FIBER WATER OUT ⑥-BOTTOM WATER IN ⑦-FILTER ⑧-TOP WATER IN ⑨-TOP WATER OUT...
  • Page 20 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 ① ④  ⑤ ⑥ ② ⑦ ⑧ ③ ⑨ ⑩ Figure 6 Rear view of product panel. ④-FIBER WATER IN:Output optical cable water inlet interface, this interface is connected to the water outlet of the normal temperature water of the water cooler, and connected to the φ13 inner...
  • Page 21: Power Connection

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ ⑥-BOTTOM WATER IN:The lower water inlet of the laser, this interface is connected to the 武汉锐科 water outlet of the cooling water of the water chiller, and connected to the φ32 inner diameter water pipe.
  • Page 22 Lock Plug Figure 8 RFL-C20000XZ physical picture of power cord plug and socket The AC input line of RFL-C20000XZ laser adopts a seven-core cable. The definition and parameter requirements of the AC input line interface are shown in Table 4.
  • Page 23: Control Interface Definition

    Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ Table 4 The interface definition and parameter requirements of AC input line. 武汉锐科 Interface definition and parameter requirements of RFL-C20000XZ AC input line RFL-C20000XZ Connector Tag Logo Wire diameter...
  • Page 24: Safetyxp2 Interface

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 4.4.1 SAFETYXP2 INTERFACE 武汉锐科 24-pin safety interface, with remote control system power-on, remote main power power-on and active and passive output of some lasers. The detailed interface definition is shown in Table 5.
  • Page 25: Hardwiring Xp1

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 4.4.2 HARDWIRING XP1 武汉锐科 64 pin hard wire interface, control signal input and output interface of laser in remote mode. Specific interface definitions are shown in Table 6 below.
  • Page 26 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ Reference 武汉锐科 ground for all signals Laser-driven Input signal, up edge starts main power supply, down Input signal power supply edge turns off main power supply. null Input signal: C3 is low, C6 is high ;0000-gate...
  • Page 27 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ The laser is 武汉锐科 operating in Output signal indicating that the laser is Input signal waveform performing waveform mode mode Waveform mode Output signal, indicating that the laser...
  • Page 28: Rs232 Xp3 Interface

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 4.4.3 RS232 XP3 Interface 武汉锐科 The 9-pin serial interface is used for the communication between the laser and the upper computer. It can be used to communicate with the upper computer of Ruike Company or the software of the upper computer which integrates the communication protocol of Ruike.
  • Page 29: Introduction To Safety Interlock

    4.5 Introduction to Safety Interlock Raycus’ product is designed with a safe interlocking loop, which is a two-channel system with output monitoring and manual reset. When the safety interlocking circuit is open, the safety circuit will disconnect the working power of the optical module, that is, the main power supply of the optical module.
  • Page 30: Start Operation Sequence

    武汉锐科 Figure 10 Schematic diagram of the internal electrical circuit of the laser Note: RFL-C20000XZ laser strong power control part contactor K1, K2 its po-wer part are 350 A contactors in parallel use, signal end 6 in series use. 4.7 Start operation sequence a) Turn on the water cooler, check whether the water pipe is leaking, turn off the water cooler and connect electrically.
  • Page 31: Control Mode Selection

    Ready, the laser Ready, the tricolor green light above the machine, representing that the laser can light. Note: Raycus high power continuous laser with air conditioning, close the air switch, the air conditioning began to operate. When the working environment temperature and relative humidity of the laser are in the dew point area (blue), please let the air conditioning work for 30 minutes before operating the laser.
  • Page 32 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ Table 10 Raycus Selection of operating modes of high-power continuous lasers and their 武汉锐科 operating methods Output Programming Laser emission and AD mode power Red guide beam...
  • Page 33: On Mode

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 5.1 ON Mode 武汉锐科 During ON mode, the user can set different working modes through the host computer software or direct communication command, and the laser will remember the mode before the power is cut off after re-powering.
  • Page 34: Ad Mode

    Figure 12 Key Switch ‘Wiring Diagram in REM’ Software Mode When entering the software mode, the laser can be controlled by the Raycus host computer software or other upper computer software integrated with the Raycus communication protocol (such as setting the optical power, frequency, pulse width and controlling the red light and light, etc.).
  • Page 35: He Laser Works In External Control Mode

    There are also two ways to enter the AD mode according to the position of the key switch. When the key switch hits ‘ON’ position, you can use computer software can be used to click settings (or send ASCII code instruction EEC according to the Raycus protocol) to enter the AD mode.
  • Page 36: The Laser Works In Programming Mode

    6.4 The laser works in programming mode Programming mode is a new function of Raycus high power laser. Customers can edit up to 100 waveforms according to their own needs. The control mode of programming mode is similar to the AD mode of key switch in ‘REM’...
  • Page 37: Control Timing

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 16 Programming Mode Wiring Diagram (key switch in REM) 7. Control timing According to the self-checking logic of the laser and the above four control modes, the control...
  • Page 38: Optical Control Logic Of External Control Mode

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 18 Optical Control Logic in Software Mode 7.2 Optical Control Logic of External Control Mode During the external control mode, the laser key switch is placed on the ‘ON’, and the upper computer software selects the external control control logic of external control mode is shown in figure 19 below.
  • Page 39 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ in ‘AD mode’, respectively. 武汉锐科 Figure 20AD mode output light control logic when the key switch is placed in the ‘ON’ mode Figure 21 Key Switch under ‘REM’ AD Mode Out of Light Control Logic...
  • Page 40: Waveformmode Lasing Control Logic

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 7.4 Waveformmode lasing control logic 武汉锐科 The control mode of waveform mode is similar to that of output control logic and AD mode in hard-line mode, but it has more waveform selection control than AD mode. The output control logic is shown in figure 22 below.
  • Page 41 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ b) All commands and return values end with the enter character (CR,0x0D, \r. If this product 武汉锐科 receives a string with a ‘enter’ character but the command is invalid, the Command Err! is returned r".
  • Page 42 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Send: ‘SPW 100\r’ Return: ‘SPW:100\r’ (Set pulse widthas 100ms) Other return values: ‘ERR: input Err\r’ (Input pulse width <0.0001) Set Pulse Width ‘ERR: Out of Range\r’...
  • Page 43 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Send: ‘RMASK\r’ RMASK Read Subnet Mask Return: ‘RMASK:255.255.255.0\r’ Send: ‘SIP 192.168.0.10\r’ Set IP Return: ‘SIP:192.168.0.10\r’ Set Subnet Mask Send: ‘SMASK 255.255.255.0\r’ – Set the subnet mask to attach a string with "."...
  • Page 44 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ Return: ‘STA:4100’ 武汉锐科 Authorization time returned value 4100(Decimal) can be converted to 0 x1004 (hexadecimal), normal Bit 1 and then converted to binary to see Temperature too high that Bits2 and 12 have been set.
  • Page 45: Pc Software Instructions

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 AC input normal Bit 17 AC input abnormal external Emission control=off Bit 18 external Emission control=on normal Bit 19 Laser fault Slow up slow down mode off...
  • Page 46: Maininterface Of Pc Software

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 9.1 Maininterface of PC software 武汉锐科 The PC software’s main interface shows as Figure 23. Figure 23 PC software display main interface 9.2 Multi-laser control area Multi-laser control area is as Figure 24...
  • Page 47: Add/Delete Laser

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 24 Multi-laser control area interface Select IP address of corresponding laser, then double click. PC software will take communication with selected laser.After the communication established, the lower left status display shows that the network connection is ok, as Figure 25.
  • Page 48: Modifylaserip

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 26 Procedure for adding a laser to the PC software 9.2 ModifylaserIP After the laser connection has established, select the IP address of current laser and right-click to set...
  • Page 49: Main Working Status Display

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 27 Modify the IP address of laser 9.3 Main working status display The laser’s main status display is as Figure 28, Table 12. Figure 28 A diagram of the laser's main display area...
  • Page 50: Laser's Cumulative Operating Time Display Area

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ Table 12 The laser main display content and meaning 武汉锐科 Display Meaning Output power current setting percentage of power in real time Output power Average laser output power in real time(W)...
  • Page 51 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 30 A diagram of the laser's working status display area Table 13 The laser main display area clarification Display Content explaination Red: emergency stop button on front panel is pressed...
  • Page 52: Laser Power-Up, Mode Selection, Light-Out Control Area

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 9.3.3 Laser power-up, mode selection, light-out control area 武汉锐科 Laser power-up, mode selection, light out control display area is as in Figure 31, the display content is as in Table 14.
  • Page 53: Power Slow Rise&Down Parametersettingarea

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 32 Laser programming mode test area display interface 9.3.5 Power slow rise&down parametersettingarea The interface of the laser power slow rise & fall parameter setting area is as Figure 33. Click ‘read parameter’...
  • Page 54: Laserparameterdisplayarea

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 9.4 Laserparameterdisplayarea 武汉锐科 The display interface for laser parameter display area is as Figure 35. The module status is used to shield the faulty module, the green light indicates the number of modules installed inside the current laser, and the check box indicates the module that is actually running in the current laser.
  • Page 55 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 37 Laser operating mode selects the display area interface Table 15 Laser operating mode and explaination Mode selection Mode explaination User mode A concise software interface Displays laser’s all status and parameters for diagnosis purposes...
  • Page 56: Language

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 9.7 Language 武汉锐科 Laser’s language selection interface is as figure 38. User can choose between chinese simplified and English by click ‘setting language’. Setting effective after PC software restarted.
  • Page 57: Authorization In Authorization Mode

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 39 The authorization settings operating interface in user mode 9.8.2 Authorization in authorization mode The authorization settings in laser authorization mode are as Figure 40. This interface allows the customer to lock and unlock the machine and can also be used as an authorization code generator.
  • Page 58: About

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 40 Authorization settings operating interface in authorization mode 9.9 About Laser relevant information such as date of manufacture, model, serial number, controling serial number, token version number, system information and other information can be queried in the PC...
  • Page 59: Xp1 Interface Status Indication (In Diagnostic Mode)

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 41 Laser relevant information query interface 9.10 XP1 interface status indication (in diagnostic mode) The laser interface status indicator interface is as Figure 42. It is convenient to view the interface...
  • Page 60: Log (In Diagnostic Mode)

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 42 The interface status in diagnostic mode 9.11 Log (in diagnostic mode) Laser’s working log interface is as Figure 43. User can query work log by entering the time to query and click on the ‘search’...
  • Page 61: Download Log

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 9.11.1 Download log 武汉锐科 Log download interface is as Figure 44. Figure 44 Log download interface 9.11.2 Downloadrecord of historicalfault Historical fault record download interface is as Figure 45.
  • Page 62: Downloaded File Address

    9.12 Module parameters (in diagnostic mode) Laser module parameter query interface is as Figure 47. The interface is for the parameter query in diagnostic mode from which Raycus technicians can analyze the cause of laser anomalies. Figure 47 Module parameters query interface in diagnostic mode 9.13 Programming settings (waveform editing)
  • Page 63: View The Number Of Wave Bars Inside The Current Laser

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 Figure 48 The programming interface in waveform editing mode 9.13.1 View the number of wave bars inside the current laser Operating interfaces of view the number of wave bar stored inside the current laser is as Figure 49.
  • Page 64: Check Waveform Content

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 9.13.2 Check waveform content 武汉锐科 To check the waveform contents in the current laser waveform mode is as Figure 50. The program automatically lists the original waveforms by click the waveform number that needs to be checked.
  • Page 65: Editwaveform

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 9.13.4 Editwaveform 武汉锐科 Waveform editing when the laser is working in waveform mode is as Figure 52. Step 1:left click the pre-edited waveform number. Step 2:select the command under the command type, click ‘Add’.
  • Page 66 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 b)add command type c)save command...
  • Page 67: Command Explaination

    受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ 武汉锐科 d)type the command code into laser e)check effectiveness of instruction Figure 52 A diagram of the waveform editing operation in waveform mode 9.13.5 Command explaination Command meaning in laser working status isas Table 16.
  • Page 68 受 控 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ Table 16 command meaning in laser working status 武汉锐科 Code (1 Byte) Parameter1(2 bytes) Parameter 2(4 bytes) Note The program end command. the last none none Stop command must be this command.
  • Page 69 Raycus has the right to selectively repair or replace any product that has a material or technical problem during the warranty period. All products repaired or replaced during the warranty period only provide free warranty services for products with special problems.
  • Page 70 Wuhan Raycus Fiber Laser Technologies Co., Ltd. User Guide of RFL-C20000XZ Raycus reserve the right to make changes in design or constructions of any of our products at 武汉锐科 any time without incurring any obligation to make changes or install the same on units previously purchased.

Table of Contents