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Related Manuals for Carbatec WDS-4080P
Summary of Contents for Carbatec WDS-4080P
- Page 1 400 mm / 800 mm Wide Drum Sander WDS-4080P MANUAL C A R BAT E C .C O M . AU...
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Page 2: Introduction
Aussie woodworkers. Backed by our no-fuss after-sales care and warranty support, you can trust Carbatec to keep you woodworking, as promised. We look forward to sharing in your woodworking journey! If you have any questions about our products or service, please call us on or email us at info@carbatec.com.au... -
Page 3: What's In The Box
WDS-4080P WELCOME WHAT’S IN THE BOX The following items are provided in the shipping box: WIDE DRUM SANDER WDS-4080P Sander assembly Height adjustment handle This wide drum sander will require a minimal amount of assembly. Remove parts from all of the cartons and lay them on a clean work surface. -
Page 4: Key Information
DATE OF PURCHASE: Made for: CARBATEC PT Y LTD Brisbane - Australia F O R T E C H N I C A L S U P P O RT C A L L 1 8 00 658 11 1... -
Page 5: Table Of Contents
Changes and improvements may be made at any time, with no obligation on the part of Carbatec to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine. -
Page 6: Safety Instructions - General
Australian/New Zealand Standards to ensure their compliance with all mandatory standards and regulations (applicable at time of original sale). Carbatec Pty Ltd are registered as a responsible supplier with relevant Australian government departments and our products are registered on the EESS & ACMA database. - Page 7 WDS-4080P SAFETY GENERAL SAFETY Operating a power tool can be dangerous this entire manual. how to READ LEARN if safety and common sense are ignored. use the tool for its intended applications. The operator must be familiar with the operation of this machine. Read this manual If the tool is GROUND ALL TOOLS.
- Page 8 WDS-4080P GENERAL SAFETY WEAR PROPER CLOTHING. NEVER LEAVE A RUNNING TOOL Do not wear loose clothing, gloves, . Turn the power switch to UNATTENDED neckties, or jewellery. These items the “ ” position. leave the tool DO NOT can get caught in the machine during until it has come to a complete stop.
- Page 9 WDS-4080P SAFETY Use clamps or jigs SECURE ALL WORK. USE A PROPER EXTENSION CORD IN to secure the work piece. This is safer Use of extension GOOD CONDITION. than attempting to hold the work piece cords should be avoided where possible.
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Page 10: Safety Instructions - Wide Drum Sander
WDS-4080P DRUM SANDER SAFETY During normal operations there is a Stop the machine and RECHECK tendency for the tool to tip over, slide, or motor/drum mounting bolts and feed walk on the supporting surface. rollers for tightness ALWAYS AFTER ABOUT 50 of operation. -
Page 11: Safety Instructions - Electrical
WDS-4080P SAFETY ELECTRICAL SAFETY CHECK WITH A QUALIFIED ELECTRICIAN service personnel if you do not completely understand the grounding This tool must be grounded while instructions, or if you are not sure the in use to protect the operator from electric tool is properly grounded. -
Page 12: Overview
WDS-4080P OVERVIEW 400MM /800MM WIDE DRUM SANDER OVERVIEW Dust collection port elbow Sanding drum drive motor Dust cover latch Conveyor belt speed control knob Sanding drum dust cover Conveyor feed motor Conveyor belt tracking adjuster Variable speed control box Height adjustment handle assembly... -
Page 13: Specifications
WDS-4080P OVERVIEW & SPECIFICATIONS SPECIFICATIONS MACHINE WDS-4080P WARRANTY 2 years POWER 230 V / 50 Hz regular 10 A plug FEED BELT MOTOR 50 W (1-15 HP) FEED BELT SPEED Variable 0.6 - 3 m / min SANDING DRUM MOTOR 750W (1HP) AC induction... -
Page 14: Introduction To Drum Sanding
WDS-4080P INTRODUCTION TO DRUM SANDING FUNCTION Drum sanding, sometimes referred to as “abrasive planing” is a repetitive process of sanding both sides of wooden stock to a desired thickness and/or smoothness. When this process is performed correctly, both face surfaces will be parallel to one another. - Page 15 WDS-4080P INTRODUCTION TO DRUM SANDING REMOVING LUMBER CUP The ideal machine for removing cup from lumber is a jointer. However, because of the minimal pressure exerted by the drum sander, it is possible to remove cup, since the lumber is not compressed flat on feed belt and table. Be patient, this process can take quite a while depending on cup depth.
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Page 16: Assembly
WDS-4080P ASSEMBLY To keep freight costs to a minimum and reduce damage in transport, this wide drum sander will require some assembly. • The drum sander is not pre-assembled. After unpacking, the machine must be installed prior to use. •... - Page 17 WDS-4080P ASSEMBLY screw with the supplied 4mm hex Fig. G3 wrench key. Fig. G3 Secure the assembled wide drum sander to an accessory work stand or to an adequately stable workbench or stand before operating the machine. INSTALLING NEW ABRASIVE STRIPS...
- Page 18 WDS-4080P ASSEMBLY Once the abrasive strip is secured in the left clip, stand in front of the unit and radially wrap the abrasive material. Roll the drum away from you with your left hand while holding tension on the abrasive strip with your right hand and guiding the material onto the drum.
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Page 19: Machine Adjustments
WDS-4080P MACHINE ADJUSTMENTS MACHINE ADJUSTMENTS NOTE: Your wide drum sander was aligned during assembly. However, due to stresses imposed on the unit during shipment, you may need to adjust or align your unit to return it to prefect alignment. It is very important that the following adjustments be performed as described. - Page 20 WDS-4080P DRUM ALIGNMENT Fig. J1 ELEVATION TENSION Check the tightness of the elevation tension ADJUSTMENT SCREWS x 4 adjustment screws. The tightness of these screws must be adjusted to allow smooth height adjustments, while ensuring a tight enough fit to limit drum deflection. If the...
- Page 21 WDS-4080P MACHINE ADJUSTMENTS If the measurement at A, as shown in figure K1, is greater than the same point at B by 0.5 mm (0.02") or less, proceed as follows: 6MM HE X WRENCH Loosen the 2 outboard conveyor table mounting bolts.
- Page 22 WDS-4080P MACHINE ADJUSTMENTS ADJUSTING THE CONVEYOR BELT TRACKING AND TENSION Occasional adjustment of the conveyor feed belt tracking may be required due to belt stretching, normal wear and tear, and improper tensioning. Ideally, the conveyor feed belt should track in the center area of the conveyor feed belt table.
- Page 23 WDS-4080P MACHINE ADJUSTMENTS REPLACING THE CONVEYOR BELT Common causes which require replacement of the conveyor feed belt are: • normal wear and tear, • inadvertent contact with the sanding drum abrasive during operation, • tears caused by mis-tracking of the conveyor feed belt, •...
- Page 24 WDS-4080P MACHINE ADJUSTMENTS Reduce tension on the conveyor feed belt by rotating both the inboard and outboard conveyor feed belt tracking adjustment screws in a counter clockwise direction. Fig. M3 & M4 Remove the used conveyor feed belt by grasping both sides of the belt.
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Page 25: Operation
WDS-4080P OPERATION OPERATION OPERATION With power off, rest stock on the feed table and advance the stock to a point so that you can adjust height of sanding drum to equal thickness of stock at its greatest point. Remove stock. -
Page 26: Maintenance
WDS-4080P MAINTENANCE DRUM ABRASIVE STRIP CLEANING During use, the sanding strip abrasive may become clogged with sawdust, causing insufficient sanding, marring of workpiece, or burning of the workpiece. With the machine off and unplugged from its power source, occasionally check the condition of the abrasive strip on the sanding drum for clogging. -
Page 27: Troubleshooting
WDS-4080P MAINTENANCE & TROUBLESHOOTING TROUBLESHOOTING TO PREVENT INJURY TO YOURSELF or damage to the wide drum sander, turn the switch to the “OFF” position and unplug the power cord from the electrical receptacle before making any adjustments. PROBLEM LIKELY CAUSE(S) -
Page 28: Wiring Diagram
WDS-4080P WIRING DIAGRAM PARTS DIAGRAM 400 mm / 800 mm Wide Drum Sander WDS-4080P F O R T E C H N I C A L S U P P O RT C A L L 1 8 00 658 11 1... - Page 29 WDS-4080P WIRING DIAGRAM & PARTS DIAGRAMS PARTS LIST PART PART PART DESCRIPTION DESCRIPTION DESCRIPTION REF. REF. FEED TABLE HAND KNOB FASTEN PLATE OUT FEED ROLLER HEIGHT CONTROL WHEEL SCREW FIXING PLATE CONNECTING BUSH COVER HINGE SCREW SET SCREW INTERNAL NIP GUARD SCREW...
- Page 30 WDS-4080P PARTS LIST PART PART DESCRIPTION DESCRIPTION REF. LEG (834MM) M8XP1.25 NUT 3/8"×16UNC × 1 1/2" HEX HEAD BOLT TOP BRACKET, LONG (655MM) TOP BRACKET, SHORT (378MM) 3/8" WASHER BOTTOM BRACKET, LONG (867MM) 3/8"-16UNC NUT BOTTOM BRACKET, LONG (590.5MM) 3/8"-16UNC FOOT PAD M8×16 CARRIAGE BOLT...
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Page 31: Warranty
WARRANTY information: 1. a copy of the order or receipt for the goods; A. We warrant that this Carbatec product will be free from defects caused by faulty workmanship or faulty 2. the serial or batch number printed on the materials for a period of 2 years from date of sale. - Page 32 C a r b at e c P t y L td E info@carbatec.com.au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road, Wakerley, Queensland Australia 4154 ABN 84 010 706 242 CA R BATEC .C O M .AU...
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