Medium and low temperature display cases (49 pages)
Summary of Contents for Zero Zone Reveal Merchandiser ORMC83D
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ZERO ZONE REVEAL MERCHANDISER ® MULTI - DECKS WITH DOORS With CoolView Ultra Doors & ChillBrite LED Lighting ® ™ ® INSTALLATION & OPERATION MANUAL COMPLIANT 66-0109 REV C • May 2021...
Zero Zone that the compressor is inoperative due to defects in factory workmanship or material under normal use and services as outlined by Zero Zone in its Installation &...
The information in this manual is subject to change without notice and does not represent a commitment on the part of Zero Zone. Zero Zone does not assume any responsibility for any errors that may appear in this manual. In no event will Zero Zone be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual.
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INTRODUCTION Case Features Zero Zone produces high quality refrigerated display cases using state-of-the-art components, including a high efficiency evaporator coil. Case features may include: Electronic fan motors Zero Zone ChillBrite LED Lighting ® Zero Zone CoolView Ultra Doors ...
Location Zero Zone cases must not be installed in the direct rays of the sun or near a source of radiant heat. Be certain that the floor under the installation is of sufficient strength to prevent sagging. Uneven surfaces will result in reduced performance.
INSTALLATION & OpERATION Moving Cases Various tools and equipment may be used to move cases including, but not limited to, a forklift, a Johnson bar, a pallet jack, furniture rollers, casters, or a Rol-A-Lift. Be careful to avoid damaging the store flooring. Only certified forklift drivers should use forklifts to move the cases. The case should only be lifted off the floor as high as necessary for transport.
INSTALLATION & OpERATION Leveling Cases should be set level right to left to allow complete drainage of defrost and condensate water. Since a level floor area is seldom available, the following steps are recommended to ensure a level installation. If your case uses seismic restraints, specific instructions for attaching seismic restraints are included in your document package.
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INSTALLATION & OpERATION FIGURE 6: Reveal Merchandiser Base Locations ® Drawings are top views with bases shown under the case. Case length does not include end panels (1 1/2" wide each). ...
Lineup assembly Zero Zone display cases have been designed for continuous display so that multiple cases may be joined together to create a lineup of any desired length. The lineup will be ready for assembly after removing the packaging material.
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INSTALLATION & OpERATION FIGURE 8: Case Joint Caulking Instructions FIGURE 9: NSF Compliance Sealing IT IS CRITICAL TO FOLLOW THIS PROCEDURE TO SURFACES TO BE CAULKED MUST BE CLEAN, ENSURE CASES ARE PROPERLY SEALED. DRY, AND FREE OF FROST (ABOVE 40ºF). Note: Apply sealant to only one case—not both cases—as Note: NSF sealant must be applied with no gaps to seal the excessive amounts of sealant may squeeze out of the case...
INSTALLATION & OpERATION Door Leveling (Door Sag/Sawtooth) FIGURE 10: Properly Leveled Doors Doors must be leveled before the bumper and kickplate are installed (See Figure 10). For French-swing doors, there should be a 7/16" gap between doors at the handle side and a 3/8" at the hinge side. To set the proper gaps, loosen the screws holding the top or bottom door mounting plates, then shift the door.
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN, IS SP-6108 DRAWING No: CAD DRAWING REVISION CoolView Doors (UNLESS OTHERWISE SPECIFIED) THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS NO MANUAL REVISIONS ® DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY SHEET PART WEIGHT: SIZE (IN LBS)
INSTALLATION & OpERATION FIGURE 16: Door Tension Screw To increase tension, hold the door open 2" and turn the screw counter-clockwise until the door begins to close. Once it closes, increase tension by 2 more turns. To decrease tension, turn the screw clockwise. The screws holding the door closer are secured with removable threadlocker gel;...
REfRIgERATION REfRIgERATION Mechanical Components air is circulated through the display case by evaporator fans, which are located below the deck pans in the bottom of the case (See Figure 19). air is drawn through the front return air grill and discharged out of the honeycomb at the top. The evaporator coil, located at the rear bottom of the case, can be inspected by removing the deck pans.
Note: For high-glide refrigerants, use dew point for unit sizing. Adjust evaporator pressure as needed to maintain discharge air temperatures. To receive the full benefit of high-glide refrigerant properties, the superheat may need to be lowered to 4-6°F. Contact Zero Zone with questions. Off-Cycle Defrost See Figure 23 Periodic defrosting is necessary to keep the evaporator coil free of frost.
ELECTRICAL ELECTRICAL General CAUTION! DISCONNECT POWER TO THE CaSE BEFORE SERVICING ELECTRICaL COMPONENTS TO aVOID PERSONaL INJURy aND DaMaGE TO THE UNIT. Cases will have 2 electrical circuits for the fan circuit and the lighting circuit. FIGURE 24: Light Switch The electrical enclosure is located behind the lower trim on the right side of the case.
Cleaning although each Zero Zone display case is thoroughly cleaned before shipping, the cases should be thoroughly cleaned again before start-up and routinely thereafter to maintain a clean appearance. With just a few minutes of cleaning each week, the case will remain in top condition.